Edge removing machine for air conditioner radiator

By designing an edge-removing machine for air conditioner radiators, the problem of material spillage affecting the cutting of the next radiator was solved. This enabled efficient and clean cutting operations, ensuring cutting accuracy and safety, and improving work efficiency and product quality.

CN223762707UActive Publication Date: 2026-01-06QINGDAO LIYE ELECTRIC CO LTD
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Patent Information

Application Number
CN202520067916.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-06
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

During the recycling of air conditioner radiators, the cut material is scattered on the sawing machine's operating table, affecting the convenience and efficiency of cutting the next radiator.

Method used

Design an edge trimming machine for air conditioner radiators, including an edge trimming machine body, a band saw, an upper mounting box, a lower mounting box, an operating table, a sliding mechanism, and a cleaning assembly. The cleaning assembly, consisting of a sliding platform, a transparent baffle, and a brush, ensures cleanliness and operational stability during the cutting process.

Benefits of technology

It improves the cleanliness and ease of operation of the cutting process, ensures the accuracy and safety of cutting, and enhances overall work efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an edge removing machine for an air conditioner radiator, and relates to the field of belt sawing machines. The edge removing machine comprises an edge removing machine body and a band saw, an upper installation box is arranged above one side of the edge removing machine body, a lower installation box is arranged below one side of the edge removing machine body, an operation table is installed on the top of the lower installation box, and a sliding mechanism is installed on the top of the operation table. The sliding platform can move freely in the cleaning process, it is guaranteed that the brush can clean all corners of the sliding platform comprehensively without omission, the cleaning efficiency and effect are greatly improved, the surface of the sliding platform after cleaning is cleaner, a more stable and accurate operation environment is provided for placement and machining of a next radiator, and the service life of the radiator is prolonged. Therefore, the processing convenience and the overall quality of the product are obviously improved.
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Description

Technical Field

[0001] This utility model relates to the field of band saws, specifically a de-edge removal machine for air conditioner radiators. Background Technology

[0002] Band saws play an important role in the recycling of air conditioner radiators. With their high-efficiency sawing capacity and precise sawing accuracy, they can quickly process waste air conditioner radiators, cutting them into easily processed blocks and effectively separating metal components such as copper pipes and aluminum fins from the radiators. This not only improves recycling efficiency but also ensures the purity of the recycled metals.

[0003] In the process of radiator recycling, although band saws are commonly used cutting equipment, there is a practical problem: after each radiator is cut, the cut-off patches, copper tubes and other materials are often scattered on the band saw's operating table. This not only increases the burden of cleaning work, but may also interfere with the placement and cutting accuracy of the next radiator, reducing the overall ease of operation and work efficiency. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a de-edge removal machine for air conditioner radiators, so as to solve the technical problem that after the previous radiator is cut, the cut material is scattered on the operating table of the saw, which affects the cutting operation and convenience of the next radiator.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an edge trimming machine for air conditioner radiators, comprising an edge trimming machine body and a band saw. An upper mounting box is provided on the upper side of one side of the edge trimming machine body, and a lower mounting box is provided on the lower side of one side. An operating table is installed on the top of the lower mounting box, and a sliding mechanism is installed on the top of the operating table. A cleaning assembly is installed on the front side of the upper mounting box. The cleaning assembly includes a fixed plate, an electric push rod is installed on the fixed plate, and a movable plate is fixedly connected to the telescopic end of the electric push rod. Two baffles are fixedly provided below the movable plate, and a fixing strip is fixedly provided at the bottom of the baffles. A brush is attached to the bottom of the fixing strip.

[0006] By adopting the above technical solution, this edge trimming machine, through its design including the machine body and band saw, achieves efficient edge trimming of air conditioner radiators. At the same time, the setting of the upper and lower mounting boxes, as well as the equipment of the operating table and sliding mechanism, provide a stable and convenient platform for the placement and movement of the radiator. The addition of the cleaning component further ensures cleanliness during the cutting process and improves the overall work efficiency, thus significantly enhancing the functionality and practicality of the edge trimming machine.

[0007] Furthermore, both the baffle and the movable plate are transparent plate structures used to provide the operator with visibility of the band saw.

[0008] By adopting the above technical solution, operators can clearly observe the working status of the band saw when operating the stripper, thereby adjusting the operating parameters in a timely manner to ensure the accuracy and safety of the cutting.

[0009] Furthermore, the sliding mechanism includes a slide rail, which is fixedly connected to the operating table, and a sliding platform is engaged and slidably moved on the slide rail.

[0010] By adopting the above technical solution, the sliding platform can slide freely on the slide rail. This feature provides great convenience for the placement and movement of the radiator. At the same time, the fixed connection between the slide rail and the operating table ensures the stability and accuracy of the sliding platform during the sliding process, avoiding cutting errors caused by shaking or offset.

[0011] Furthermore, the two baffles are arranged in a figure-eight shape, and the brush abuts against the top surface of the sliding platform to clean the radiator cuts on the sliding platform.

[0012] By adopting the above technical solution, the cleaning component can better fit the surface of the sliding platform when moving downwards, thereby ensuring that the brush can thoroughly clean the radiator cuttings generated during the cutting process. At the same time, this structure also makes the cleaning process smoother and more unobstructed, improving cleaning efficiency and effectiveness.

[0013] Furthermore, the surfaces of the sliding platform and the operating table are provided with through grooves to provide a through-fit groove for the band saw. Two sets of guide rods are fixedly installed on the top two sides of the movable plate, and the guide rods pass through the fixed plate through through holes.

[0014] By adopting the above technical solution, it is ensured that the band saw can stably pass through the sliding platform during the cutting process and perform precise cutting operations on the radiator. At the same time, the guide rods set on both sides of the top of the movable plate pass through the fixed plate through the through holes. This structure provides stable guidance and support for the up and down movement of the cleaning component.

[0015] Furthermore, a first pulley is installed inside the upper mounting box, and a second pulley is installed inside the lower mounting box. The band saw is wound around the outside of the first and second pulleys, and the second pulley is connected to an external motor drive.

[0016] By adopting the above technical solution, the first pulley installed inside the upper mounting box and the second pulley installed inside the lower mounting box together constitute the transmission system of the band saw, enabling the band saw to be stably wound around the outside of the two pulleys and to achieve high-speed operation through the transmission connection of an external motor.

[0017] Furthermore, a tension handwheel is provided on the top of the upper mounting box for adjusting the longitudinal position of the first pulley.

[0018] By adopting the above technical solution, the tension handwheel provides operators with a convenient way to adjust the longitudinal position of the first pulley, enabling operators to easily adjust the tension of the band saw according to the actual situation, thereby ensuring stability and accuracy during the cutting process.

[0019] In summary, the present invention has the following main advantages:

[0020] 1. This utility model, through the cleaning component, enables the electric push rod to precisely push the movable plate and baffle downwards. This action directly leads to close contact between the bottom brush and the surface of the sliding platform. Through the precise control of the electric push rod, the brush can apply a uniform and appropriate pressure to the surface of the sliding platform, effectively removing debris and impurities left over from the cutting process. At the same time, utilizing the smooth sliding characteristics of the slide rail, the sliding platform can move freely during the cleaning process. This not only ensures that the brush can thoroughly and completely clean every corner of the sliding platform, but also greatly improves the cleaning efficiency and effect. The surface of the sliding platform after cleaning is cleaner, providing a more stable and accurate operating environment for the placement and processing of the next radiator, thereby significantly improving the processing convenience and overall product quality.

[0021] 2. This utility model, by setting up a sliding mechanism, achieves smooth movement of the radiator during processing through the engagement design of the slide rail and the sliding platform. This not only makes the placement and positioning of the radiator more convenient, but also ensures the accuracy and stability of the cutting operation, effectively avoiding cutting errors caused by positional deviation. At the same time, the sliding characteristics of the sliding mechanism also greatly improve processing efficiency. Operators can easily slide the radiator to the cutting position and quickly remove it after cutting, preparing for the processing of the next radiator. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the installation of the cleaning component of this utility model;

[0023] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0025] Figure 4 This utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Edge trimming machine body; 2. Upper mounting box; 3. Lower mounting box; 4. Cleaning assembly; 401. Electric push rod; 402. Movable plate; 403. Baffle; 404. Fixing strip; 405. Brush; 406. Fixing plate; 407. Guide rod; 5. Band saw; 6. Operating table; 7. Sliding mechanism; 701. Slide rail; 702. Sliding platform; 703. Through groove; 801. First pulley; 802. Second pulley; 9. Tensioning handwheel. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0028] Example 1:

[0029] An edge-removing machine for an air conditioner radiator, such as Figures 1-4 As shown, the device includes a de-edge machine body 1 and a band saw 5. An upper mounting box 2 is located on one side of the upper part of the de-edge machine body 1, and a lower mounting box 3 is located on the lower part of one side. An operating platform 6 is mounted on the top of the lower mounting box 3, and a sliding mechanism 7 is mounted on the top of the operating platform 6. A cleaning assembly 4 is mounted on the front side of the upper mounting box 2. The cleaning assembly 4 includes a fixed plate 406, on which an electric push rod 401 is mounted. A movable plate 402 is fixedly connected to the telescopic end of the electric push rod 401. Two baffles 403 are fixedly installed below the movable plate 402. A fixing strip 404 is fixedly installed at the bottom of the baffles 403, and a brush 405 is attached to the bottom of the fixing strip 404. This de-edge machine, through its design, includes a de-edge machine body 1 and a band saw 5. The structure of the band saw 5 enables efficient edge trimming of air conditioner radiators. The upper mounting box 2 and lower mounting box 3, along with the operating table 6 and sliding mechanism 7, provide a stable and convenient platform for placing and moving the radiator. The addition of the cleaning component 4 further ensures cleanliness during the cutting process, improving overall work efficiency and significantly enhancing the functionality and practicality of the edge trimming machine. Through the precise cutting of the band saw 5, the edges of the radiator are smoothly finished, improving the product's aesthetics and performance. Simultaneously, the cleaning component 4 cleans up debris generated during cutting in real time, preventing debris from interfering with subsequent processing or product quality, ensuring a clean production environment and high-quality products.

[0030] See Figure 1 , Figure 4Both the baffle 403 and the movable plate 402 are transparent plate structures, which provide the operator with visibility of the band saw 5. This allows the operator to clearly observe the working status of the band saw 5 when operating the edge trimming machine, thereby adjusting the operating parameters in a timely manner to ensure the accuracy and safety of the cutting. At the same time, the transparent structure also makes it easy for the operator to monitor the working status of the cleaning component 4, ensuring good contact between the brush 405 and the sliding platform 702 to achieve the best cleaning effect. This not only improves the convenience and safety of operation, but also enhances the overall performance of the edge trimming machine.

[0031] Example 2:

[0032] See Figure 1 , Figure 2 , Figure 3 The sliding mechanism 7 includes a slide rail 701, which is fixedly connected to the operating table 6. A sliding platform 702 is engaged and slidably mounted on the slide rail 701, allowing the sliding platform 702 to slide freely on the slide rail 701. This feature greatly facilitates the placement and movement of the radiator. At the same time, the fixed connection between the slide rail 701 and the operating table 6 ensures the stability and accuracy of the sliding platform 702 during the sliding process, avoiding cutting errors caused by shaking or offset. The addition of the sliding mechanism 7 not only improves the operational flexibility of the trimming machine, but also enhances its processing accuracy and stability.

[0033] See Figure 1 , Figure 4 The two baffles 403 are arranged in a figure-eight shape. The brush 405 abuts against the top surface of the sliding platform 702 to clean the radiator cuts on the sliding platform 702. This allows the cleaning component 4 to better fit the surface of the sliding platform 702 when it moves downward, thus ensuring that the brush 405 can thoroughly clean the radiator cuts generated during the cutting process. At the same time, this structure also makes the cleaning process smoother and more unobstructed, improving cleaning efficiency and effect. The figure-eight shape design not only enhances the cleaning ability of the cleaning component 4, but also improves the overall performance of the edge trimming machine. The close contact and effective cleaning between the brush 405 and the sliding platform 702 facilitates the effective guiding and cleaning of the cuts.

[0034] See Figure 1 , Figure 2Both the sliding platform 702 and the operating table 6 have through slots 703 on their surfaces to provide a passage for the band saw 5. Two sets of guide rods 407 are fixedly installed on the top two sides of the movable plate 402, and the guide rods 407 pass through the fixed plate 406 through through holes, ensuring that the band saw 5 can stably pass through the sliding platform 702 during the cutting process and perform precise cutting operations on the radiator. At the same time, the guide rods 407 on the top two sides of the movable plate 402 pass through the fixed plate 406 through through holes. This structure provides stable guidance and support for the up and down movement of the cleaning assembly 4. The design of the through slots 703 and guide rods 407 not only improves the cutting accuracy and stability of the trimming machine, but also enhances the movement stability and reliability of the cleaning assembly 4.

[0035] See Figure 3 The upper mounting box 2 houses a first pulley 801, and the lower mounting box 3 houses a second pulley 802. The band saw 5 is wound around the outside of the first pulley 801 and the second pulley 802, with the second pulley 802 connected to an external motor. The first pulley 801 in the upper mounting box 2 and the second pulley 802 in the lower mounting box 3 together constitute the transmission system of the band saw 5, enabling the band saw 5 to be stably wound around the outside of the two pulleys and to achieve high-speed operation through the transmission connection of the external motor. At the same time, the transmission connection of the second pulley 802 to the external motor also ensures the stability of the cutting speed and cutting force of the band saw 5. The design of the first pulley 801 and the second pulley 802 not only improves the cutting efficiency and stability of the trimming machine but also enhances the reliability and durability of its transmission system.

[0036] See Figure 1 , Figure 2 , Figure 3 The top of the upper mounting box 2 is equipped with a tension handwheel 9, which is used to adjust the longitudinal position of the first pulley 801. The tension handwheel 9 provides the operator with a convenient way to adjust the longitudinal position of the first pulley 801, allowing the operator to easily adjust the tension of the band saw 5 according to the actual situation, thereby ensuring the stability and accuracy of the cutting process. At the same time, the addition of the tension handwheel 9 also improves the adaptability and flexibility of the trimming machine. The design of the tension handwheel 9 not only enhances the ease of operation and practicality of the trimming machine, but also improves its cutting effect and the overall performance of the equipment. By adjusting the longitudinal position of the first pulley 801, the operator can accurately control the tension of the band saw 5, avoiding problems such as cutting errors or equipment damage caused by insufficient or excessive tension.

[0037] The implementation principle of this utility model is as follows: First, the sliding platform 702 is slid to the side away from the band saw 5 via the slide rail 701. Then, the radiator to be processed is placed on the sliding platform 702. Then, the band saw is started, and the band saw 5 is rotated at high speed. At the same time, the sliding platform 702 is slid through the slide rail 701, and the high speed of the band saw 5 is used to effectively cut the radiator.

[0038] When the trimming operation of the previous radiator is completed, firstly, the sliding platform 702 is slid to the side away from the band saw 5 via the slide rail 701. Then, the electric push rod 401 is activated to push the movable plate 402 and the baffle 403 downward to move their positions until the bottom brush 405 comes into contact with the surface of the sliding platform 702. The sliding operation of the sliding platform 702 by the slide rail 701 realizes the cleaning operation of the brush 405 on the surface of the sliding platform 702, improving the cleanliness of the surface of the sliding platform 702 and improving the processing convenience of the next radiator.

[0039] All parts not covered in this utility model are the same as or can be implemented using existing technologies, and will not be described in detail here.

[0040] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. An edge removing machine for an air conditioner radiator, characterized by: Including edge machine body (1), band saw (5), the upper side of edge machine body (1) is provided with upper installation box (2), the lower side is provided with lower installation box (3), the top of lower installation box (3) is installed with operating platform (6), the top of operating platform (6) is installed with sliding mechanism (7), the front side of upper installation box (2) is installed with cleaning assembly (4), cleaning assembly (4) includes fixed plate (406), the fixed plate (406) is installed with electric push rod (401), the telescopic end of electric push rod (401) is fixedly connected with movable plate (402), the lower of movable plate (402) is fixedly provided with two baffle (403), the bottom of baffle (403) is fixedly provided with fixed strip (404), and the bottom of fixed strip (404) is attached with brush (405).

2. The edge removing machine for an air conditioner radiator according to claim 1, characterized in that: The baffle (403) and movable plate (402) are both transparent plate structures, for providing the visibility of the operator to the band saw (5).

3. The edge removing machine for an air conditioner radiator according to claim 1, characterized in that: The sliding mechanism (7) includes a slide rail (701), and the slide rail (701) is fixedly connected with the operating platform (6).

4. The edge removing machine for an air conditioner radiator according to claim 1, characterized in that: The two baffle (403) is in the form of "eight" structure, the brush (405) is in abutment with the top surface of the sliding platform (702), for cleaning the radiator cutting material on the sliding platform (702).

5. The edge removing machine for an air conditioner radiator according to claim 3, characterized in that: The surface of the sliding platform (702) and operating platform (6) is provided with a through groove (703), for providing the through groove of the band saw (5), the top of the movable plate (402) is fixedly provided with two groups of guide rods (407), and the guide rods (407) pass through the fixed plate (406) through the through hole.

6. The edge trimmer for an air conditioner radiator according to claim 1, wherein: The inside of the upper installation box (2) is provided with a first pulley (801), and the inside of the lower installation box (3) is provided with a second pulley (802), the band saw (5) is wound outside the first pulley (801) and the second pulley (802), and the second pulley (802) is drivingly connected with the external motor.

7. The edge trimmer for an air conditioner radiator according to claim 1, wherein: The top of the upper installation box (2) is provided with a tensioning hand wheel (9), for adjusting the longitudinal position of the first pulley (801).