Waste film plastic winnowing separator
By designing a waste film plastic air classifier and using components such as a pusher and dispersing component, a dust extraction component, and a blower, the problem of separating grass, powder, dust and other materials from the film in waste film recycling has been solved, achieving a highly efficient separation effect between light and heavy materials.
Patent Information
- Application Number
- CN202520307667.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In existing technologies, it is difficult to effectively separate vegetation, dust, and film during the recycling of waste film, resulting in low separation efficiency and affecting recycling quality.
A waste film plastic air separation machine was designed, which includes a separation actuator and a collection mechanism. It uses a material pushing and dispersing component, a dust extraction component, a blower and a light material separation component to achieve the separation of light and heavy materials through material pushing and dispersing, dust extraction and air separation.
It achieves efficient separation of waste film plastics, improves the separation capacity of lightweight materials, prevents dust from flying out, is easy to use, and is highly practical.
Smart Images

Figure CN223763543U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of waste film plastic production technology, specifically relating to a waste film plastic air separation machine. Background Technology
[0002] In recent years, the application of plastic products has become increasingly widespread both domestically and internationally. However, waste plastics are not easily decomposed and can seriously impact the human ecological environment. Therefore, people have begun to recycle and reuse waste plastics. However, before reuse, waste plastics must be crushed into plastic film fragments, then washed and dried. The dried material is then extruded through a waste plastic film extruder to produce various products, ensuring product quality.
[0003] In existing technologies, greenhouses use a large amount of film, and the quantity of film is enormous. When recycling film, the recycled film contains some dry grass, wood, powder, and dust, which are difficult to separate from the film. Therefore, there is an urgent need to design a waste film plastic air classifier to deal with these problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model discloses a waste film plastic air separation machine.
[0005] This utility model achieves the above objectives through the following technical solutions:
[0006] A waste film plastic air separation machine includes a base, a separation actuator is arranged above the base, and a collection mechanism is arranged on one side of the separation actuator.
[0007] The separation actuator includes a first square box fixedly mounted above the base, a feeding pipe installed above the first square box, a stepped rotating shaft arranged horizontally inside the first square box, a material pushing and dispersing component installed on the outer surface of the stepped rotating shaft, a first motor installed at one end of the stepped rotating shaft, a first filter screen installed on the first square box, a dust extraction component installed on the first filter screen, a separation chamber installed on one side of the lower end of the first square box, a blower installed on one side of the separation chamber, a heavy material receiving box installed below the separation chamber, a light material discharge fan installed on the other side of the separation chamber, and a light material suction inlet switch installed on one side of the first square box.
[0008] Preferably, the collection mechanism includes a second box located on one side of the separation actuator. A light material conveying duct is provided between the second box and the separation actuator. A second filter screen is installed inside the second box. A light material separation component is arranged horizontally below the second filter screen. A light material discharge pipe is installed at the lower end of the second box. A discharge fan is installed on the light material discharge pipe. A dust collector is provided on one side of the second box. An induced draft fan is installed on the dust collector. A return air regulating component is installed at the output end of the induced draft fan.
[0009] Preferably, the material pushing and dispersing assembly includes a material pushing spiral blade segment disposed on the outer surface of one end of the stepped rotating shaft, and a dispersing spiral blade segment disposed at the other end of the stepped rotating shaft.
[0010] Preferably, the dust extraction assembly includes a first dust collection box disposed on a first filter screen, and an exhaust fan is disposed on one side of the first dust collection box.
[0011] Preferably, the light material separation component includes a light material separation cylinder arranged horizontally below the second filter screen, the outer surface of the light material separation cylinder is uniformly provided with grate holes, and a second motor is provided at one end of the light material separation cylinder, and the light materials are separated into different sizes.
[0012] Preferably, the return air regulating component includes a return air supply duct installed at the output end of the induced draft fan, and a regulating valve is installed on the return air supply duct.
[0013] The beneficial effects are:
[0014] This utility model discloses a waste film plastic air separation machine. Through a set separation actuator, the pushing and dispersing component is activated to rotate, feeding the waste film plastic from the feed pipe into the rotating component for dispersing. Simultaneously, the dust extraction component, in conjunction with the first filter screen, cleans the dust generated during the dispersing process. A blower is activated to separate the light materials and dust from the pre-treated waste film plastic into the separation chamber, where the heavy materials fall into the heavy material receiving box. The light material discharge fan and the light material suction inlet switch are activated. Utilizing the principle that light materials and dust can be blown and sucked by airflow, the light and heavy materials are separated, ensuring a high separation efficiency and significantly improving the separation capacity of light materials. It also prevents dust from escaping the equipment, making it convenient and highly practical. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a front view structural diagram of the present invention;
[0017] Figure 3 This is another view of the structural schematic diagram of this utility model;
[0018] Figure 4 yes Figure 1 A schematic diagram of the structure at point A in the middle.
[0019] In the diagram: 1. Base; 2. Separation actuator; 201. First square box; 202. Feed pipe; 203. First motor; 204. Stepped rotating shaft; 2041. Pushing spiral blade segment; 2042. Dispersing spiral blade segment; 205. First filter screen; 206. First dust collection box; 207. Exhaust fan; 208. Separation chamber; 209. Blower; 210. Heavy material receiving box; 211. Light material suction. 1. Inlet switch; 2.12. Lightweight material discharge airlock; 3. Collection mechanism; 3.01. Second box; 3.02. Lightweight material conveying duct; 3.03. Second filter screen; 3.04. Lightweight material separation cylinder; 3.041. Grate; 3.05. Second motor; 3.06. Lightweight material discharge pipe; 3.061. Discharge airlock; 3.07. Dust collector; 3.08. Exhaust fan; 3.09. Return air supply duct; 3.10. Regulating valve. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Reference Figure 1-4One embodiment of this utility model is a waste film plastic air separation machine, which includes a base 1, a separation execution mechanism 2 is arranged above the base 1, and a collection mechanism 3 is arranged on one side of the separation execution mechanism 2.
[0024] In this embodiment: the separation actuator 2 includes a first square box 201 fixedly mounted above the base 1. A feeding pipe 202 is installed above the first square box 201. A stepped rotating shaft 204 is horizontally arranged inside the first square box 201. A material pushing and dispersing component is installed on the outer surface of the stepped rotating shaft 204. A first motor 203 is installed at one end of the stepped rotating shaft 204. A first filter screen 205 is installed on the first square box 201. A dust extraction component is installed on the first filter screen 205. A separation chamber 208 is installed on one side of the lower end of the first square box 201. A blower 209 is installed on one side of the separation chamber 208. A heavy material receiving box 210 is installed below the separation chamber 208. A light material discharge fan 212 is installed on the other side of the separation chamber 208. A large-size light material receiving box is installed below the light material discharge fan 212. A light material suction inlet switch 211 is installed on one side of the first square box 201. The material pushing and dispersing assembly includes a material pushing spiral blade segment 2041 disposed on the outer surface of one end of the stepped rotating shaft 204, and a dispersing spiral blade segment 2042 disposed at the other end of the stepped rotating shaft 204. The dust extraction assembly includes a first dust collection box 206 disposed on the first filter screen 205, and an exhaust fan 207 disposed on one side of the first dust collection box 206. The airlock fan is typically used in pneumatic conveying systems. For pressure or negative pressure conveying systems, the airlock fan can uniformly and continuously supply material to the conveying pipe to ensure a stable gas-solid ratio within the pneumatic conveying pipe. This allows the pneumatic conveying system to operate normally while simultaneously isolating the upper and lower air pressures of the airlock fan, thus acting as an airlock. Therefore, the airlock fan is a commonly used and important component in pneumatic conveying systems and is existing technology.
[0025] In this embodiment: the collection mechanism 3 includes a second square box 301 disposed on one side of the separation execution mechanism 2. A lightweight material conveying duct 302 is disposed between the second square box 301 and the separation execution mechanism 2. A second filter screen 303 is installed inside the second square box 301. A lightweight material separation component is horizontally disposed below the second filter screen 303. A lightweight material discharge pipe 306 is installed at the lower end of the second square box 301. A discharge fan 3061 is installed on the lightweight material discharge pipe 306. A discharge box is disposed at the lower end of the discharge fan 3061. A dust collector 307 is disposed on one side of the second square box 301. An induced draft fan 308 is installed on the dust collector 307. A return air regulating component is installed at the output end of the induced draft fan 308. The lightweight material separation component includes a lightweight material separation cylinder 304 horizontally disposed below the second filter screen 303. The outer surface of the lightweight material separation cylinder 304 is uniformly provided with grate holes 3041. A second motor 305 is disposed at one end of the lightweight material separation cylinder 304. The return air regulating component includes a return air supply duct 309 located at the output end of the induced draft fan 308, and a regulating valve 310 installed on the return air supply duct 309. The airflow of the return air supply duct 309 is adjusted by regulating the valve 310 as needed to maintain the separation chamber 208 in working condition. A dust collector 307 is installed with a dust collection rack. The dust collector 307 is connected to the lightweight material separation cylinder 304 via a hollow duct and is installed through one end of the lightweight material separation cylinder 304. The induced draft fan 308 is a device that generates negative pressure through impeller rotation, thereby drawing air from the system equipment. Ventilation fans are typically classified according to their positive or negative pressure operation: induced draft fan 308 for negative pressure operation and blower fan for positive pressure operation. This design, which involves both return airflow blowing and induced draft airflow extraction, significantly improves the separation capacity of lightweight materials and is a current technology.
[0026] Working Principle: During operation, the waste film plastic is first pre-processed. Then, the first motor 203 is started, driving the stepped rotating shaft 204 and the pushing spiral blade segment 2041 and the dispersing spiral blade segment 2042 on the outer surface to rotate. The pre-processed waste film plastic is fed into the first container 201 through the feeding pipe 202. The exhaust fan 207 is started, and the waste film plastic, impurities, and dust from the pushing and dispersing are pre-cleaned through the first filter screen 205 and the first dust collection box 206. Simultaneously, the induced draft fan 308 is started, and the airflow in the return air supply pipe 309 is adjusted by the regulating valve 310, blowing air onto the rotating waste film plastic and impurities in the first container 201. To enhance the airflow in the separation chamber 208, the blower 209 is started to separate the material falling into the separation chamber 208. Heavy materials that cannot be blown or sucked by the airflow fall to the heavy material receiving box 210 under gravity and are then sent to the rear... Continued processing: Lightweight materials are blown by the airflow from the return air supply duct 309 and drawn in by the induced draft fan 308 and the blower 209. Large-sized lightweight materials are blown off and fall into the large-sized lightweight material receiving box below via the lightweight material discharge shut-off fan 212. The lightweight material suction inlet switch 211 is opened, and small-sized lightweight materials and uncleaned dust are sucked into the lightweight material conveying duct 302 and sent to the lightweight material separation cylinder 304 driven by the second motor 305. After separation in the airflow, the material falls into the lightweight material discharge pipe 306. By opening the discharge fan 3061, it falls into the discharge box. After the lightweight material is separated, the dust-laden airflow enters the dust collector 307 for dust removal. The airflow from the outlet of the induced draft fan 308 is regulated by the regulating valve 310 and then sent back to the separation chamber 208 via the return air supply pipe 309. The airflow in the return air supply pipe 309 is adjusted by the regulating valve 310 as needed to maintain the separation chamber 208 in operation. Adjusting the regulating valve 310 as needed leads to the return air supply pipe, and some of the airflow in 309 enters the blowing pipe to purge the filter rollers on the lightweight material separation cylinder 304, completing the air separation of waste film plastic.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A waste and scrap film plastic air classifier separator characterized by: Including base (1), the base (1) is provided with separation execution mechanism (2) above, one side of separation execution mechanism (2) is provided with collection mechanism (3); The separation execution mechanism (2) includes a first square box (201) fixedly arranged above the base (1), a feeding pipe (202) is installed above the first square box (201), a stepped rotating shaft (204) is transversely arranged in the first square box (201), a pushing and scattering assembly is installed on the outer surface of the stepped rotating shaft (204), a first motor (203) is arranged at one end of the stepped rotating shaft (204), a first filter screen (205) is arranged on the first square box (201), a dust extraction assembly is arranged on the first filter screen (205), a separation chamber (208) is arranged at one side of the lower end of the first square box (201), a blower (209) is arranged at one side of the separation chamber (208), a heavy material receiving box (210) is arranged below the separation chamber (208), a light material discharge air lock (212) is arranged at the other side of the separation chamber (208), and a light material suction inlet switch (211) is installed on one side of the first square box (201).
2. A waste and scrap film plastics air sluicing separator according to claim 1 wherein: The collection mechanism (3) includes a second square box (301) arranged at one side of the separation execution mechanism (2), a light material conveying air pipe (302) is arranged between the second square box (301) and the separation execution mechanism (2), a second filter screen (303) is installed in the second square box (301), a light material separation assembly is transversely arranged below the second filter screen (303), a light material discharge pipe (306) is installed at the lower end of the second square box (301), a discharge air lock (3061) is installed on the light material discharge pipe (306), a dust remover (307) is arranged at one side of the second square box (301), a induced draft fan (308) is installed on the dust remover (307), and a return air adjusting assembly is installed at the output end of the induced draft fan (308).
3. A waste and scrap film plastics air sluicing separator according to claim 1 wherein: The pushing and scattering assembly includes a pushing spiral blade segment (2041) arranged on the outer surface of one end of the stepped rotating shaft (204), and a scattering spiral blade segment (2042) is arranged at the other end of the stepped rotating shaft (204).
4. A waste and scrap film plastics air sluicing separator according to claim 1 wherein: The dust extraction assembly includes a first dust collecting box (206) arranged on the first filter screen (205), and a dust extraction fan (207) is arranged at one side of the first dust collecting box (206).
5. A waste and scrap film plastics air sluicing separator according to claim 2 characterised in that: The light material separation assembly includes a light material separation cylinder (304) transversely arranged below the second filter screen (303), a plurality of grate holes (3041) are uniformly arranged on the outer surface of the light material separation cylinder (304), and a second motor (305) is arranged at one end of the light material separation cylinder (304).
6. A waste and scrap film plastics air sluicing separator according to claim 2 characterised in that: The return air adjusting assembly includes a return air supply pipe (309) arranged at the output end of the induced draft fan (308), and an adjusting valve (310) is installed on the return air supply pipe (309).