Special-shaped full-automatic deflashing chemical barrel mold

By using a motor-driven gear transmission and scraper design in the irregularly shaped fully automatic deburring chemical drum mold, the problem of poor deburring effect of chemical drum molds has been solved, realizing automated deburring and improving production efficiency and product quality.

CN223763580UActive Publication Date: 2026-01-06YUYAIO JINQIU PLASTIC MOLD CO LTD
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Patent Information

Application Number
CN202423034928.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-01-06
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing molds for irregularly shaped chemical drums have poor flash removal effect, resulting in uneven surface treatment of the products and increasing the time and cost of manual finishing.

Method used

Using an irregularly shaped fully automatic deburring mold for chemical drums, and through the gear and tooth meshing transmission driven by a motor, combined with a rotating base and scraper design, the deburring of chemical drums is automated, reducing the intensity of manual operation and improving production efficiency.

Benefits of technology

This has achieved consistent smoothness on the surface of chemical drums and efficient production, significantly improving production efficiency, reducing labor costs, and ensuring consistent product quality and appearance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical barrels, and discloses a special-shaped full-automatic deflashing chemical barrel mold which comprises a first mold body, first connecting plates are fixedly connected to the left side and the right side of the first mold body, teeth are fixedly connected to the rear sides of the first connecting plates, and a second mold body is detachably connected to the top of the first mold body. Fixing boxes are fixedly connected to the two acting sides of the second mold, first motors are fixedly connected to the inner walls of the fixing boxes, first connecting rods are fixedly connected to the driving ends of the first motors, first gears are fixedly connected to the left sides of the first connecting rods, and a rotating base is fixedly connected to the top of the first mold; the top of the rotating base is rotationally connected with a module. According to the utility model, the lifting design is realized, the production efficiency can be obviously improved, the labor intensity of manual operation is reduced, meanwhile, the stability of the die is ensured by an accurate lifting mechanism, the defect rate in the production process is reduced, and the product quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of chemical drum technology, and in particular to a mold for automatically removing flash from irregularly shaped chemical drums. Background Technology

[0002] The fully automatic deflashing mold for irregularly shaped chemical drums is a mold specifically designed for producing irregularly shaped chemical drums. It has an automatic deflashing function. This mold improves production efficiency through automation technology and reduces the need for manual operation. Its precise design ensures product consistency and high quality, meeting the market demand for efficient and high-standard products.

[0003] The main function of the fully automatic deburring mold for irregularly shaped chemical drums is to efficiently produce chemical drums with complex shapes while automatically removing burrs to ensure a smooth product surface. This mold improves production efficiency, reduces labor costs, and enhances product consistency and quality through automation technology. In existing technologies, some chemical drum molds have poor deburring effects, which can lead to uneven surface treatment and affect the final product quality. Such deficiencies require additional manual correction, increasing production time and costs. Therefore, the fully automatic deburring mold for irregularly shaped chemical drums is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an automatic deburring mold for irregularly shaped chemical drums, which aims to improve the problem of uneven surface treatment of products when the deburring effect is poor in the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic deburring mold for irregularly shaped chemical drums includes a mold 1. Connecting plates 1 are fixedly connected to the left and right sides of mold 1, and teeth are fixedly connected to the rear side of connecting plates 1. A mold 2 is detachably connected to the top of mold 1. Fixed boxes are fixedly connected to the two sides of mold 2. A motor 1 is fixedly connected to the inner wall of the fixed boxes. A connecting rod 1 is fixedly connected to the drive end of motor 1. A gear 1 is fixedly connected to the left side of connecting rod 1. A rotating base is fixedly connected to the top of mold 1. A module is rotatably connected to the top of the rotating base. The module has a cavity inside, and a rotating component for rotating the chemical drum is fixedly connected inside the cavity.

[0007] As a further description of the above technical solution:

[0008] The rotating assembly includes a second motor, a second connecting rod fixedly connected to the drive end of the second motor, a second gear fixedly connected to the top of the second connecting rod, two third gears fixedly connected to the inner wall of the cavity, a telescopic groove first opened inside the mold first, a cylinder first fixedly connected inside the telescopic groove first, a telescopic box fixedly connected to the drive end of the cylinder first, and a scraper fixedly connected to the right side of the telescopic box.

[0009] As a further description of the above technical solution:

[0010] The fixed box has a second telescopic groove inside, and the outside of the first connecting plate is slidably connected to the inside of the second telescopic groove.

[0011] As a further description of the above technical solution:

[0012] The outer surface of the teeth meshes with the outer surface of the gear one, and multiple positioning pins are fixedly connected to the top of the mold one;

[0013] As a further description of the above technical solution:

[0014] The mold 2 has multiple positioning grooves inside, and the positioning post is slidably connected to the inside of the positioning groove.

[0015] As a further description of the above technical solution:

[0016] The mold 2 has a demolding groove inside, and a cylinder 2 is fixedly connected to the inner wall of the demolding groove. A demolding template is fixedly connected to the bottom of the cylinder 2, and multiple demolding rods are fixedly connected to the bottom of the demolding template.

[0017] As a further description of the above technical solution:

[0018] The outer surfaces of gear two and gear three are meshed together, and the interior of mold one has multiple air vents.

[0019] As a further description of the above technical solution:

[0020] The outside of the scraper is in contact with the outside of the chemical drum, and the outside of the second gear is rotatably connected to the inside of the cavity.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, by starting the motor inside the fixed box, the connecting rod drives the gear to rotate. Through the meshing of the gear, the connecting plate moves. The connecting plate moves through the telescopic groove inside the fixed box, and the mold moves through the connecting plate, thus achieving the lifting effect. This lifting design can significantly improve production efficiency and reduce the labor intensity of manual operation. At the same time, the precise lifting mechanism ensures the stability of the mold, reduces the defect rate in the production process, and improves product quality.

[0023] 2. In this utility model, motor two drives connecting rod two to rotate, which in turn drives connecting rod two to rotate. Then, gear two and gear three mesh, and gear three drives the module to rotate. The rotating base at the bottom rotates, and cylinder one drives the telescopic box to rise, which in turn drives the scraper to rise. The scraper removes the flash from the chemical drum, thus achieving the effect of removing flash. This realizes an automated flash removal function, which can significantly improve production efficiency, reduce manual intervention, and lower labor costs. Automated processing also ensures the consistency and accuracy of flash removal, thereby improving the quality and appearance of the product. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of the irregularly shaped fully automatic deflashing chemical drum mold proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the connecting plate of the irregularly shaped fully automatic deflashing chemical drum mold proposed in this utility model;

[0026] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0027] Figure 4 This is a schematic diagram of the connecting rod 2 of the irregular-shaped fully automatic deflashing chemical drum mold proposed in this utility model.

[0028] Legend:

[0029] 1. Mold 1; 2. Connecting plate 1; 3. Gear; 4. Mold 2; 5. Fixing box; 6. Motor 1; 7. Connecting rod 1; 8. Gear 1; 9. Motor 2; 10. Connecting rod 2; 11. Gear 2; 12. Gear 3; 13. Rotating base; 14. Telescopic box; 15. Scraper; 16. Positioning post; 17. Vent hole; 18. Demolding rod; 19. Module. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1 to 3 This utility model provides an embodiment of an irregularly shaped fully automatic deburring chemical drum mold, including a mold 1. The mold 1 is the basic part of the entire device, and its main function is to support other components and provide the required shape and size. Connecting plates 2 are fixedly connected to the left and right sides of the mold 1. The connecting plates 2 are located on the left and right sides of the mold 1 and play a connecting role. Teeth 3 are fixedly connected to the rear side of the connecting plates 2. The teeth 3 are located on the rear side of the connecting plates 2 and are mainly used to realize mechanical transmission. A mold 2 4 is detachably connected to the top of the mold 1.

[0032] The mold 2 4 has fixed boxes 5 on both sides, which provide installation space for motors and other components. The inner wall of the fixed box 5 is fixedly connected to motor 1 6, which provides power for the lifting device. The drive end of motor 1 6 is fixedly connected to connecting rod 1 7, and the left side of connecting rod 1 7 is fixedly connected to gear 1 8. Gear 1 8 transmits power through connecting rod 1 7. The top of mold 1 1 is fixedly connected to rotating base 13, which provides rotation function. The top of rotating base 13 is rotatably connected to module 19, which has a cavity inside. The cavity has a rotating component for rotating chemical drums fixedly connected inside.

[0033] Reference Figure 1 and Figure 4 The rotating assembly includes motor 29, which is an important part of the mold and is responsible for rotating the chemical barrel to remove flash. The drive end of motor 29 is fixedly connected to connecting rod 210. Motor 29 is the power source of the rotating assembly and its main function is to provide rotational power. Connecting rod 210 connects motor 29 to gear 211 to transmit rotational power. Gear 211 is fixedly connected to the top of connecting rod 210. Gear 211 is used to transmit the rotational power of the motor to gear 312 in the cavity. Two gears 312 are fixedly connected to the inner wall of the cavity. Gear 312 fixedly connected to the inner wall of the cavity is the key to the rotating assembly.

[0034] The mold 1 has an internal telescopic groove 1, and a cylinder 1 is fixedly connected inside the telescopic groove 1, providing installation space for the cylinder 1. The drive end of the cylinder 1 is fixedly connected to a telescopic box 14, which is responsible for driving the telescopic box 14 to telescopically extend and retract. The telescopic box 14 is the direct output part of the cylinder 1, responsible for transmitting the cylinder's motion to the scraper 15. The right side of the telescopic box 14 is fixedly connected to the scraper 15, which is one of the key components of the mold, directly contacting the chemical drum and used to remove flash.

[0035] Reference Figure 1 , Figure 2 and Figure 4 The fixed box 5 has an internal telescopic groove 2. The fixed box 5 provides structural support and ensures the stability of the internal components. The external of the connecting plate 2 is slidably connected to the inside of the telescopic groove 2, and can slide freely within a certain range, thereby realizing precise adjustment of the mold. The external of the tooth 3 and the external of the gear 8 are meshed. The meshing connection between the tooth 3 and the gear 8 provides a power transmission mechanism. The top of the mold 1 is fixedly connected with multiple positioning pins 16 for precise positioning of the mold 2 4, ensuring that the two are aligned during molding. The inside of the mold 2 4 has multiple positioning grooves. The external of the positioning pins 16 is slidably connected to the inside of the positioning grooves, allowing the positioning pins 16 to slide freely.

[0036] This ensures accurate positioning of the mold during opening and closing. The mold 2 4 has a demolding groove inside, and a cylinder 2 is fixedly connected to the inner wall of the demolding groove. A demolding template is fixedly connected to the bottom of the cylinder 2, and multiple demolding rods 18 are fixedly connected to the bottom of the demolding template. The cylinder 2 is responsible for driving the movement of the demolding template and pushing the demolding rods 18 by air or hydraulic pressure, thereby realizing the demolding of the product. The external parts of gear 2 11 and gear 3 12 are meshed. The meshing connection between the two realizes the further transmission of power for driving module 19.

[0037] The mold 1 has multiple vent holes 17 inside. The vent holes 17 inside the mold 1 are used to release the gas generated during the molding process, ensuring that the gas does not accumulate inside the mold during the molding process. The outside of the scraper 15 is in contact with the outside of the chemical drum. The outside of the gear 2 11 is rotatably connected to the inside of the cavity. The scraper 15 is in contact with the outside of the chemical drum, which can play a role in cleaning and scraping off excess material during the material molding process.

[0038] Working principle: When in use, the motor 6 inside the fixed box 5 is started, which drives the connecting rod 7 and then the gear 8 to rotate. The gear 8 meshes with the teeth 3, which in turn drives the connecting plate 2 to move. The connecting plate 2 moves through the telescopic groove inside the fixed box 5, and the mold 1 moves through the connecting plate 2, thus completing the lifting effect. This lifting design can significantly improve production efficiency and reduce the labor intensity of manual operation.

[0039] When removing burrs from chemical drums, motor 29 drives connecting rod 210 to rotate, which in turn drives gear 211 and gear 312 to mesh, which in turn drives module 19 to rotate. The rotating base 13 at the bottom rotates, and cylinder 1 drives telescopic box 14 to rise, which in turn drives scraper 15 to rise. The chemical drum rotates, and scraper 15 removes burrs from the chemical drum, thus completing the burr removal effect. This automated burr removal function can significantly improve production efficiency, reduce manual intervention, and lower labor costs.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A full-automatic special-shaped flash-removing mold for chemical barrels, comprising a mold one (1), characterized in that: The left and right sides of the mold one (1) are fixedly connected with connecting plates one (2), the rear side of the connecting plate one (2) is fixedly connected with a gear (3), the top of the mold one (1) is detachably connected with a mold two (4), the left and right sides of the mold two (4) are fixedly connected with fixed boxes (5), the inner wall of the fixed box (5) is fixedly connected with a motor one (6), the driving end of the motor one (6) is fixedly connected with a connecting rod one (7), the left side of the connecting rod one (7) is fixedly connected with a gear one (8), the top of the mold one (1) is fixedly connected with a rotating base (13), the top of the rotating base (13) is rotatably connected with a module (19), the inside of the module (19) is provided with a cavity, and the inside of the cavity is fixedly connected with a rotating assembly of a rotating chemical barrel.

2. The full-automatic special-shaped flash removing mold for chemical barrels according to claim 1, characterized in that: The rotating assembly comprises a motor two (9), the driving end of the motor two (9) is fixedly connected with a connecting rod two (10), the top of the connecting rod two (10) is fixedly connected with a gear two (11), the inner wall of the cavity is fixedly connected with two gear threes (12), the driving end of the motor two (9) is fixedly connected with an extension box (14), and the right side of the extension box (14) is fixedly connected with a scraper (15).

3. The irregularly shaped full-automatic burr removing chemical drum mold according to claim 1, characterized in that: The inside of the fixed box (5) is provided with an extension slot two, and the outside of the connecting plate one (2) is slidably connected in the extension slot two.

4. The full automatic off-flash of special-shaped chemical barrel mold according to claim 1, characterized in that: The outside of the gear (3) is meshedly connected with the outside of the gear one (8), and the top of the mold one (1) is fixedly connected with a plurality of positioning columns (16).

5. The full automatic off-flash of special-shaped work bucket mold according to claim 4, characterized in that: The inside of the mold two (4) is provided with a plurality of positioning grooves, and the outside of the positioning column (16) is slidably connected in the positioning groove.

6. The full automatic off-flash of special-shaped work bucket mold according to claim 1, characterized in that: The inside of the mold two (4) is provided with a demolding groove, the inner wall of the demolding groove is fixedly connected with a cylinder two, the bottom of the cylinder two is fixedly connected with a demolding plate, and the bottom of the demolding plate is fixedly connected with a plurality of demolding rods (18).

7. The full automatic off-flash of special-shaped work bucket mold according to claim 2, characterized in that: The outside of the gear two (11) is meshedly connected with the outside of the gear three (12), and the inside of the mold one (1) is provided with a plurality of air distribution holes (17).

8. The full automatic off-flash of special-shaped work bucket mold according to claim 2, characterized in that: The outside of the scraper (15) is in contact with the outside of the chemical barrel, and the outside of the gear two (11) is rotatably connected in the inside of the cavity.