Automatic stacking mechanism and sample processing device for subpackaging and sorting culture dishes
By designing an automated stacking mechanism, utilizing movable drawer and rack components, and combining a multi-degree-of-freedom material handling mechanism, the problems of low efficiency and low precision in manual operation were solved, achieving efficient and precise automated transfer of petri dishes.
Patent Information
- Application Number
- CN202423224943.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-26
Smart Images

Figure CN223765238U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plant editing technology, and in particular to an automated stacking mechanism and a sample processing device for dispensing and sorting culture dishes. Background Technology
[0002] Currently, in the field of plant editing, the transfer and storage of culture dishes containing plant tissues is generally achieved manually. Manual operation is not only labor-intensive, but also inefficient, lacks precision, and is prone to errors. Especially when dealing with large-scale sample aliquoting, subculturing, and sorting, manual transfer of culture dishes is increasingly unable to meet the demands for production efficiency.
[0003] How to develop a device that enables automated and efficient transfer of petri dishes is a technical problem that urgently needs to be solved. Utility Model Content
[0004] The purpose of this invention is to provide an automated stacking mechanism and a sample processing device for dispensing and sorting culture dishes. The automated stacking mechanism can realize the storage and automated transfer of culture dishes with high efficiency and high precision.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] An automated stacking mechanism includes: a hopper module comprising a movable drawer assembly and a rack assembly, the rack assembly being detachably mounted on the drawer assembly and having a hopper for storing petri dishes; and a pick-and-place module comprising a pick-and-place mechanism having at least one degree of freedom of movement, the pick-and-place mechanism being capable of extending into the hopper and picking up or placing the petri dishes.
[0007] Preferably, the drawer assembly includes a pull-out member that can move along a first direction, and the pull-out member has an assembly position and a loading / unloading position. The rack assembly is detached from the pull-out member in the assembly position. When the rack assembly moves to the loading / unloading position, the picking mechanism picks up and places the culture dish from the rack assembly.
[0008] Preferably, the drawer assembly further includes a support member, on which the pull-out member is movably disposed; and / or, the pull-out member is provided with a handle structure; and / or, the pull-out member is provided with a mounting positioning member for inserting and engaging with the bottom of the rack assembly.
[0009] Preferably, the automated stacking mechanism further includes a lifting component for lifting and positioning the rack assembly.
[0010] Preferably, the lifting assembly includes a lifting positioning member capable of moving up and down in a second direction, the lifting positioning member being able to be inserted into the bottom of the rack assembly; and / or, the lifting assembly includes a magnetic suction member capable of moving up and down in a second direction, the magnetic suction member being used to attract a magnetic member disposed at the bottom of the rack assembly; and / or, the lifting assembly includes a first detection mechanism capable of moving up and down in a second direction, the first detection mechanism being used to detect the rack assembly.
[0011] Preferably, the material handling module further includes a lifting drive mechanism, a lateral drive mechanism, and a telescopic drive mechanism. The output end of the lifting drive mechanism is capable of outputting linear motion along a second direction. The lateral drive mechanism is connected to the output end of the lifting drive mechanism and is capable of outputting linear motion along a third direction. The telescopic drive mechanism is connected to the output end of the lateral drive mechanism and is capable of outputting linear motion along a first direction. The material handling mechanism is located at the output end of the telescopic drive mechanism.
[0012] Preferably, the material handling mechanism is provided with a petri dish positioning component, which is used to position the petri dish.
[0013] Preferably, the material handling mechanism is provided with a second detection mechanism, which is used to detect the culture dish.
[0014] Preferably, the material handling module further includes a barcode scanner for scanning the barcode on the culture dish located on the material handling mechanism.
[0015] A sample processing apparatus for dispensing and sorting culture dishes includes the aforementioned automated stacking mechanism.
[0016] The beneficial effects of this utility model are:
[0017] The automated stacking mechanism provided by this utility model includes a hopper module and a pick-and-place module. The hopper module includes a movable drawer assembly and a rack assembly. The rack assembly is detachably mounted on the drawer assembly and has a hopper for storing petri dishes. The pick-and-place module includes a pick-and-place mechanism with at least one degree of freedom of movement, capable of extending into the hopper to pick up or place petri dishes. This automated stacking mechanism, by setting up the movable drawer assembly and rack assembly, allows the rack assembly to be flexibly assembled onto or detached from the drawer assembly. By providing the pick-and-place mechanism with at least one degree of freedom of movement, it can automatically retrieve untreated petri dishes from the hopper of the rack assembly or place treated petri dishes into the hopper. This automated stacking mechanism enables the storage and automated transfer of petri dishes, achieving high transfer efficiency and accuracy with minimal transfer errors. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the automated stacking mechanism provided by this utility model;
[0019] Figure 2 This is a schematic diagram of the hopper module provided by this utility model;
[0020] Figure 3 This is a schematic diagram of the material rack assembly provided by this utility model;
[0021] Figure 4 This is a schematic diagram of the drawer assembly and lifting assembly provided by this utility model;
[0022] Figure 5 This is a schematic diagram of the lifting assembly provided by this utility model;
[0023] Figure 6 This is a schematic diagram of the top positioning component provided by this utility model;
[0024] Figure 7 This is a schematic diagram of the material handling module provided by this utility model.
[0025] In the picture:
[0026] 10. Automated stacking mechanism; 20. Petri dish;
[0027] 100. Silo module;
[0028] 110. Drawer assembly; 111. Pull-out component; 1111. Handle structure; 1112. Drawer stop; 1113. Shelf support plate; 112. Support component; 113. Mounting and positioning component; 114. First slider guide rail assembly; 115. Shelf guide block; 116. Mounting stop;
[0029] 120. Material rack assembly; 121. Material rack base plate; 1211. First positioning hole; 1212. Second positioning hole; 122. Material rack side plate; 123. Material rack top plate; 124. Side guard; 125. Petri dish support plate; 126. Handle; 127. Magnetic component;
[0030] 130. Lifting assembly; 131. Lifting positioning component; 132. Lifting drive component; 133. Lifting top plate; 134. Lifting mounting bracket; 1341. Mounting top plate; 1342. Mounting side plate; 135. Lifting side mounting plate; 136. Lifting guide rail mounting plate; 137. Second slider guide rail assembly; 138. Origin sensor; 139. Lifting position sensor; 1310. Sensing element; 1311. Sensor mounting plate; 1312. Magnetic suction component; 1313. First detection mechanism;
[0031] 140. Top positioning component; 141. Top fastener; 142. Spacer positioning component;
[0032] 150. Silo bottom plate;
[0033] 200. Material handling module;
[0034] 210. Material handling mechanism; 211. Petri dish positioning component; 212. Second detection mechanism;
[0035] 220. Lifting drive mechanism; 221. Z-axis vertical plate; 222. Z-axis module; 223. Z-axis cable chain; 224. First cable chain mounting plate; 225. Second cable chain mounting plate; 226. Side rail mounting plate; 227. Side rail; 228. Side slider;
[0036] 230. Lateral drive mechanism; 231. X-axis cross plate; 232. X-axis module; 233. X-axis cable chain; 234. Third cable chain mounting plate; 235. Transition mounting plate;
[0037] 240. Telescopic drive mechanism; 241. Y-axis module;
[0038] 250. Barcode scanner. Detailed Implementation
[0039] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0040] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0042] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0043] like Figure 1 As shown, this utility model provides an automated stacking mechanism 10, which can be used in the field of plant gene editing technology to realize the storage, loading, and unloading of culture dishes 20 containing plant tissues. Of course, this automated stacking mechanism 10 can also be used in other technical fields to realize the storage and transfer of other items.
[0044] like Figure 1 and Figure 2As shown, the automated stacking mechanism 10 includes a hopper module 100 and a pick-and-place module 200. The hopper module 100 stores petri dishes 20, providing a storage environment for them. Specifically, the hopper module 100 includes a movable drawer assembly 110 and a rack assembly 120. The rack assembly 120 is detachably mounted on the drawer assembly 110 and has a hopper for storing the petri dishes 20. The pick-and-place module 200 is used to transfer the petri dishes 20. Specifically, the pick-and-place module 200 includes a pick-and-place mechanism 210, which has at least one degree of freedom of movement and is capable of extending into the hopper to pick up and place the petri dishes 20.
[0045] The automated stacking mechanism 10 incorporates a movable drawer assembly 110 and a rack assembly 120. Moving the drawer assembly 110 allows the rack assembly 120 to be flexibly assembled onto or detached from it. A picking mechanism 210 with at least one degree of freedom of movement automatically retrieves and places culture dishes 20 from the rack assembly 120's storage compartment. For example, it can remove untreated culture dishes 20 or place treated culture dishes 20 into the storage compartment. This automated stacking mechanism 10 enables the storage and automated transfer of culture dishes 20, achieving high efficiency and accuracy with minimal transfer errors.
[0046] like Figure 3 As shown, the rack assembly 120 includes a rack mechanism that forms a hopper. In some embodiments, the rack mechanism includes a rack base plate 121, rack side uprights 122, and rack top plate 123, wherein the rack base plate 121 and rack top plate 123 are arranged opposite each other in the vertical direction, and the rack side uprights 122 are connected between the rack base plate 121 and rack top plate 123. Multiple rack side uprights 122 may be provided, and the multiple rack side uprights 122 are respectively connected to different sides of the rack base plate 121 and rack top plate 123. The rack base plate 121, rack side uprights 122, and rack top plate 123 enclose a hopper and an inlet / outlet for the material handling mechanism 210 to enter and exit the hopper.
[0047] In one specific embodiment, the bottom plate 121, top plate 123, and side plates 122 of the rack are all rectangular plates, and there are two side plates 122, which are respectively located on the left and right sides of the rack mechanism. The front side of the rack mechanism forms an inlet and outlet for the culture dish 20 and the material handling mechanism 210 to enter and exit. The rear side of the rack mechanism is provided with at least one baffle 124 to limit the culture dish 20 entering the hopper and prevent the culture dish 20 from moving out of the hopper from the rear side of the rack mechanism. Optionally, there are two baffles 124, which are respectively located at the left and right ends of the rear side of the rack mechanism.
[0048] Continue to refer to Figure 3 As shown, the rack assembly 120 also includes a petri dish support plate 125. The petri dish support plate 125 is connected to the inner side of the rack side upright plate 122, and there are two sets of petri dish support plates 125. The two sets of petri dish support plates 125 are respectively located on the inner sides of two opposite rack side upright plates 122. Each set of petri dish support plates 125 includes multiple petri dish support plates 125 spaced apart in the vertical direction. A receiving groove for accommodating the end of a petri dish 20 is formed between two adjacent petri dish support plates 125. The two ends of the petri dish 20 respectively overlap the two opposite petri dish support plates 125 in the horizontal direction.
[0049] Continue to refer to Figure 3 As shown, a handle 126 is also provided on the top plate 123 of the rack. The rack assembly 120 can be easily lifted by holding the handle 126, so as to facilitate the assembly of the rack assembly 120 onto the drawer assembly 110 or to remove it from the drawer assembly 110.
[0050] Continue to refer to Figure 3 As shown, a first positioning hole 1211 and a second positioning hole 1212 are also provided on the base plate 121 of the material rack to facilitate the positioning of the material rack assembly 120. A magnetic element 127 is also provided on the base plate 121 of the material rack; optionally, the magnetic element 127 is an iron block.
[0051] like Figure 4 As shown, the drawer assembly 110 includes a pull-out member 111 movable along a first direction, and the pull-out member 111 has an assembly position and a loading / unloading position. The rack assembly 120 is detached from the pull-out member 111 in the assembly position. After the rack assembly 120 and the pull-out member 111 are assembled in the assembly position, by pushing the pull-out member 111, the pull-out member 111 can carry the rack assembly 120 to the loading / unloading position. Then, the picking mechanism 210 picks up and places the culture dish 20 from the rack assembly 120 located in the loading / unloading position. The first direction is as follows: Figure 1 As shown in direction a, since the automated stacking mechanism 10 also needs to be integrated with other equipment to form an automated dispensing and subculture platform, these other devices include, but are not limited to, devices for opening and closing the lids of the culture dishes 20 and devices for culturing the culture dishes 20. Due to the high degree of integration of the entire automated dispensing and subculture platform and its limited internal space, the pull-out component 111 is made movable to facilitate user operation. It should be noted that the pull-out component 111 can be manually pushed and pulled to complete the loading and unloading of the material rack assembly 120, or it can be pushed and pulled by a drive device.
[0052] Continue to refer to Figure 4As shown, the drawer assembly 110 also includes a support member 112, on which the pull-out member 111 is movably disposed. The support member 112 supports the pull-out member 111 and guides the movement of the pull-out member 111 in a first direction.
[0053] In some embodiments, continue to refer to Figure 2 As shown, the automated stacking mechanism 10 also includes a hopper base plate 150, and a support member 112 is fixed on the hopper base plate 150.
[0054] In some embodiments, continue to refer to Figure 4 As shown, the support member 112 is a frame structure formed by splicing multiple plates. Optionally, there are two support members 112, which are spaced apart in the third direction, forming an accommodating space between them.
[0055] In some embodiments, continue to refer to Figure 4 As shown, the pull-out component 111 includes a drawer baffle 1112 and a rack support plate 1113. The drawer baffle 1112 extends vertically, and the rack support plate 1113 extends horizontally. The rack support plate 1113 supports the rack assembly 120. Optionally, there are two rack support plates 1113, and the two rack support plates 1113 are slidably connected to the two support members 112 in a one-to-one correspondence.
[0056] Optionally, a first slider guide rail assembly 114 is provided between the material rack support plate 1113 and the support member 112, thereby achieving a sliding connection between the material rack support plate 1113 and the support member 112. Specifically, the first slider guide rail assembly 114 includes a first guide rail extending along a first direction and a first slider slidably connected to the first guide rail. One of the first slider and the first guide rail is disposed on the material rack support plate 1113, and the other is disposed on the support member 112.
[0057] Continue to refer to Figure 4 As shown, the pull-out component 111 is provided with a handle structure 1111. Optionally, the handle structure 1111 is a handle hole or handle groove provided on the drawer baffle 1112.
[0058] Continue to refer to Figure 4As shown, the pull-out component 111 is provided with a mounting positioning component 113, which is used to insert and cooperate with the bottom of the material rack assembly 120. Optionally, the bottom of the material rack assembly 120 is provided with a first positioning hole 1211, and the mounting positioning component 113 is inserted and cooperated with the first positioning hole 1211. Optionally, the mounting positioning component 113 is a first positioning pin protruding from the material rack support plate 1113. Further optionally, there are multiple first positioning pins and multiple first positioning holes 1211, and the multiple first positioning pins can be inserted and cooperated with the multiple first positioning holes 1211 one by one. In a specific embodiment, there are two first positioning pins, and the two first positioning pins are respectively provided on two material rack support plates 1113.
[0059] Continue to refer to Figure 4 As shown, the pull-out component 111 also includes a rack guide block 115. During the assembly of the rack assembly 120 and the drawer assembly 110, the rack guide block 115 guides the rack assembly 120. After the rack assembly 120 and the drawer assembly 110 are assembled, the rack guide block 115 limits the rack assembly 120. Optionally, the rack guide block 115 is provided with a guide ramp. Optionally, there are four rack guide blocks 115, arranged in a rectangle, and in pairs on two rack support plates 1113. Each pair of rack guide blocks 115 includes two rack guide blocks 115 spaced apart along a first direction on the rack support plate 1113, and a first positioning pin is provided between the two rack guide blocks 115.
[0060] Continue to refer to Figure 4 As shown, the pull-out component 111 also includes a mounting block 116, which is disposed on the material rack support plate 1113. The mounting block 116 can limit the pull-out stroke of the pull-out component 111. Optionally, the mounting block 116 can be moved to a position abutting against the support member 112, thereby being blocked by the support member 112 and unable to move further.
[0061] like Figure 2 , Figure 4 and Figure 5 As shown, the automated stacking mechanism 10 also includes a lifting assembly 130, which is used to lift and position the rack assembly 120. Optionally, the lifting assembly 130 is positioned with the bottom of the rack assembly 120. The lifting assembly 130 includes a lifting and positioning member 131 that can move up and down in a second direction, and the lifting and positioning member 131 can be inserted and engaged with the bottom of the rack assembly 120. The second direction is as follows: Figure 1As shown in direction b. Optionally, the lifting positioning component 131 is a second positioning pin, and the bottom of the material rack assembly 120 is provided with a second positioning hole 1212, with the second positioning pin engaging with the second positioning hole 1212. Further optionally, multiple second positioning pins and multiple second positioning holes 1212 are provided, with multiple second positioning pins engaging with multiple second positioning holes 1212 one by one. In a specific embodiment, there are two second positioning pins and two second positioning holes 1212.
[0062] Continue to refer to Figure 5 As shown, to drive the lifting and positioning member 131, the lifting assembly 130 also includes a lifting drive member 132. The lifting drive member 132 is capable of outputting linear motion along a second direction, and the lifting and positioning member 131 is located at the output end of the lifting drive member 132. Optionally, the output end of the lifting drive member 132 is provided with a lifting top plate 133, and the lifting and positioning member 131 protrudes from the lifting top plate 133. Optionally, the lifting drive member 132 is a linear motor. Of course, in addition to a linear motor, the lifting drive member 132 can also be other mechanisms capable of outputting linear motion, such as a cylinder.
[0063] For mounting the lifting drive component 132, the lifting assembly 130 also includes a lifting mounting bracket 134. Optionally, the lifting mounting bracket 134 includes a mounting top plate 1341 and a mounting side plate 1342, which are connected in an inverted L-shape, and the lifting drive component 132 is mounted on both the mounting top plate 1341 and the mounting side plate 1342.
[0064] To improve the accuracy of the lifting plate 133's lifting and lowering along the second direction, the lifting assembly 130 also includes a lifting side mounting plate 135, a lifting guide rail mounting plate 136, and a second slider guide rail assembly 137. The lifting side mounting plate 135 is fixedly connected to the lifting plate 133, the lifting guide rail mounting plate 136 is mounted on the hopper bottom plate 150, and the second slider guide rail assembly 137 is connected between the lifting side mounting plate 135 and the lifting guide rail mounting plate 136. Specifically, the second slider guide rail assembly 137 includes a second guide rail extending along the second direction and a second slider slidably connected to the second guide rail. One of the second slider and the second guide rail is disposed on the lifting side mounting plate 135, and the other is disposed on the lifting guide rail mounting plate 136.
[0065] To precisely control the extension and retraction stroke of the lifting drive component 132, two sensor mounting plates 1311 are spaced apart along the second direction on the lifting guide rail mounting plate 136. The two sensor mounting plates 1311 are respectively equipped with an origin sensor 138 and a lifting position sensor 139. A sensing plate 1310 is installed on the lifting side mounting plate 135. When the origin sensor 138 senses the sensing plate 1310, it indicates that the lifting drive component 132 has returned to the origin. When the lifting position sensor 139 senses the sensing plate 1310, it indicates that the lifting drive component 132 drives the lifting positioning component 131 to lift into place, thus realizing the insertion of the lifting positioning component 131 into the second positioning hole 1212.
[0066] To improve the stability of the rack assembly 120, the lifting assembly 130 includes a magnetic member 1312 that can be raised and lowered in a second direction. The magnetic member 1312 is used to attract the magnetic member 127 located at the bottom of the rack assembly 120.
[0067] To detect whether the rack assembly 120 has been installed into the drawer assembly 110, the lifting assembly 130 includes a first detection mechanism 1313 capable of moving up and down in a second direction. The first detection mechanism 1313 is used to detect the presence or absence of the rack assembly 120. Optionally, the first detection mechanism 1313 is a presence or absence sensor disposed on the lifting top plate 133. More optionally, the first detection mechanism 1313 is an infrared sensor.
[0068] like Figure 1 and Figure 6 As shown, the automated stacking mechanism 10 also includes a top positioning component 140, which is used to position the top of the rack assembly 120. By setting the top positioning component 140, the stability of the rack assembly 120 can be improved, making it easier for the picking mechanism 210 to load and unload materials from the rack assembly 120.
[0069] In some embodiments, the top positioning assembly 140 includes a top fixing member 141 extending in a third direction and a plurality of spacer positioning members 142 spaced apart in the third direction, with a limiting space at the top of the limiting rack assembly 120 formed between adjacent spacer positioning members 142. The top fixing member 141 can be fixedly mounted to the frame of the automated dispensing and packaging platform. The third direction is as follows: Figure 1 As shown in the c-direction.
[0070] It should be further noted that multiple rack assemblies 120 can be provided as needed. All rack assemblies 120 can be used for loading, unloading, or a combination thereof. In one specific embodiment, six rack assemblies 120 are provided, with three rack assemblies 120 used for loading (i.e., the picking mechanism 210 removes the culture dish 20 from the rack assembly 120) and the other three used for unloading (i.e., the picking mechanism 210 places the culture dish 20 into the rack assembly 120).
[0071] In some embodiments, the material handling mechanism 210 has three degrees of freedom of movement in three different directions, so that the material handling mechanism 210 can move flexibly.
[0072] like Figure 7 As shown, the material handling module 200 also includes a lifting drive mechanism 220, a lateral drive mechanism 230, and a telescopic drive mechanism 240. The output end of the lifting drive mechanism 220 can output linear motion along a second direction. The lateral drive mechanism 230 is connected to the output end of the lifting drive mechanism 220 and can output linear motion along a third direction. The telescopic drive mechanism 240 is connected to the output end of the lateral drive mechanism 230 and can output linear motion along a first direction. The material handling mechanism 210 is located at the output end of the telescopic drive mechanism 240.
[0073] Continue to refer to Figure 7 As shown, the lifting drive mechanism 220 includes a Z-axis vertical plate 221, a Z-axis module 222, a Z-axis cable chain 223, a first cable chain mounting plate 224, and a second cable chain mounting plate 225. The Z-axis module 222 is mounted on the Z-axis vertical plate 221 and can output a third-direction upward movement. Optionally, the Z-axis module 222 can be a linear motor or the like. The Z-axis cable chain 223 is mounted on the first cable chain mounting plate 224 and the second cable chain mounting plate 225.
[0074] The transverse drive mechanism 230 includes an X-axis horizontal plate 231, an X-axis module 232, an X-axis cable chain 233, a third cable chain mounting plate 234, and a transition mounting plate 235. The X-axis module 232 is mounted on the X-axis horizontal plate 231 and can output movement in the second direction. Optionally, the X-axis module 232 is a linear motor or the like. The X-axis horizontal plate 231 is mounted to the transition mounting plate 235 via a connecting block. The transition mounting plate 235 is connected to the output end of the Z-axis module 222. The third cable chain mounting plate 234 is mounted on the X-axis horizontal plate 231, and the X-axis cable chain 233 is mounted on the third cable chain mounting plate 234.
[0075] The telescopic drive mechanism 240 includes a Y-axis module 241, which can output movement in a first direction. Optionally, the Y-axis module 241 is a linear motor or the like. The Y-axis module 241 is connected to the output end of the X-axis module 232, and the material handling mechanism 210 is installed at the output end of the Y-axis module 241.
[0076] To improve lifting accuracy, the material handling module 200 also includes a side rail mounting plate 226, a side rail 227, and a side slider 228. The side slider 228 is mounted on the transition mounting plate 235, and the side rail 227 is mounted on the Z-axis vertical plate 221 through the side rail mounting plate 226. The side slider 228 is slidably connected to the side rail 227.
[0077] The material handling mechanism 210 includes a material handling plate connected to the output end of the Y-axis module 241. The material handling plate can hold the culture dish 20 from below and move the culture dish 20 into or out of the material rack assembly 120 under the drive of the Y-axis module 241.
[0078] Optionally, the feeding mechanism 210 is provided with a culture dish positioning component 211, which is used to position the culture dish 20. Optionally, the culture dish positioning component 211 is provided on the feeding plate. Optionally, multiple culture dish positioning components 211 are provided, and multiple culture dish positioning components 211 form a limiting groove for limiting the culture dish 20.
[0079] To detect whether there is a culture dish 20 on the feeding plate, the feeding mechanism 210 is provided with a second detection mechanism 212, which is used to detect the presence or absence of the culture dish 2. Optionally, the second detection mechanism 212 is a presence or absence sensor provided on the feeding plate; more preferably, the second detection mechanism 212 is an infrared sensor.
[0080] Optionally, the material handling module 200 also includes a barcode scanner 250, which is mounted on the base of the material handling module 200 via a barcode scanning mounting plate. The barcode scanner 250 is used to scan the barcode on the petri dish 20 located on the material handling mechanism 210. The barcode carries information about the material inside the petri dish 20.
[0081] The working process of the material handling module 200 is as follows: First, the lifting drive mechanism 220, the horizontal movement drive mechanism 230 and the telescopic drive mechanism 240 work together to control the material handling plate to handle the culture dishes 20 in the hopper. During this process, the second detection mechanism 212 on the material handling plate detects the presence or absence of the culture dishes 20 and prompts manual confirmation in a timely manner. The barcode scanner 250 located below the material handling plate scans the barcode on the culture dish 20 when it passes by and prompts abnormal situations through the software.
[0082] In this embodiment, the automated stack mechanism 10 also includes a control mechanism, which can be a centralized or distributed controller. For example, the controller can be a single microcontroller or a combination of multiple distributed microcontrollers. The microcontroller can run a control program to control each of the above-mentioned electronic control components to perform its function.
[0083] The loading process of the automated stacking mechanism 10 provided by this utility model is as follows: First, the drawer assembly 110 is manually pulled out, and six rack assemblies 120 containing culture dishes 20 are placed into the six drawer assemblies 110 one by one; then, the drawer assembly 110 is manually pushed all the way down. After the software process is started, the lifting positioning part 131 of the lifting assembly 130 moves up to position the rack assembly 120, and the magnetic part 1312 is attracted to the magnetic part 127 located at the bottom of the rack assembly 120. Since the rack assembly 120 is positioned on the drawer assembly 110, the drawer assembly 110... Together with the lifting component 130, the material rack component 120 is positioned. Then, the material pick-up plate of the material pick-up module 200 extends into the material rack component 120. The second detection mechanism 212 detects whether there is a culture dish 20 on the material pick-up plate. If no culture dish 20 is detected, a software pop-up window will prompt the user. If no prompt is received, the material pick-up plate removes the designated culture dish 20. After removal, the barcode scanner 250 located at the bottom of the material pick-up plate reads the barcode of the culture dish 20 as it passes over it and provides feedback on whether there is an anomaly. Simultaneously, it remains in a waiting position for subsequent process operations. Finally, this process is repeated to complete all material loading. It should be noted that the unloading process is the reverse, and will not be elaborated here.
[0084] The automated stacking mechanism 10 provided by this utility model has the following advantages:
[0085] 1. It can replace manual labor to achieve fully automatic functions such as feeding, counting, scanning, unloading and storage of culture dishes 20. It can be integrated into an automated sorting platform to complete the automatic loading and unloading of culture dishes 20 throughout the entire process, which greatly improves the degree of automation.
[0086] 2. It solves the problem of low efficiency in manual operation, saves 90% of labor, and greatly reduces labor costs.
[0087] This utility model also discloses a sample processing device for dispensing and sorting culture dishes, which includes the aforementioned automated stacking mechanism. By using the automated stacking mechanism, automatic loading and unloading of culture dishes 20 is achieved, improving the loading and unloading efficiency of culture dishes 20, saving labor, and reducing costs. It should be noted that the sample processing device for dispensing and sorting culture dishes also includes a processing mechanism for processing the culture dishes 20. This processing mechanism can employ existing technology and will not be described in detail here.
[0088] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. An automated stacking mechanism, characterized by, The application relates to an automatic stacking device for stacking culture dishes, comprising: a magazine module (100) comprising a movable drawer assembly (110) and a magazine assembly (120) detachably mounted on the drawer assembly (110), the magazine assembly (120) having a magazine for storing culture dishes (20); a taking and placing module (200) comprising a taking mechanism (210) having at least one degree of freedom of movement, the taking mechanism (210) being capable of extending into the magazine and taking and placing the culture dishes (20).
2. The automated stacking mechanism of claim 1, wherein, The drawer assembly (110) comprises a drawer (111) capable of moving in a first direction, and the drawer (111) has an assembly position and a feeding position, the magazine assembly (120) being detachably mounted on the drawer (111) in the assembly position; when the magazine assembly (120) moves to the feeding position, the taking mechanism (210) takes and places the culture dishes (20) from the magazine assembly (120).
3. The automated stacking mechanism of claim 2, wherein, The drawer assembly (110) further comprises a support (112), and the drawer (111) is movably arranged on the support (112); and / or, the drawer (111) is provided with a handgrip structure (1111); and / or, the drawer (111) is provided with a mounting positioning member (113) for plug-in cooperation with the bottom of the magazine assembly (120).
4. The automated stacking mechanism of claim 1, wherein, The automatic stacking mechanism further comprises a jacking assembly (130) for jacking and positioning the magazine assembly (120).
5. The automated stacking mechanism of claim 4, wherein, The jacking assembly (130) comprises a jacking positioning member (131) capable of lifting in a second direction, and the jacking positioning member (131) is capable of plug-in cooperation with the bottom of the magazine assembly (120); and / or, the jacking assembly (130) comprises a magnetic suction member (1312) capable of lifting in the second direction, and the magnetic suction member (1312) is used for suction with a magnetic member (127) arranged on the bottom of the magazine assembly (120); and / or, the jacking assembly (130) comprises a first detection mechanism (1313) capable of lifting in the second direction, and the first detection mechanism (1313) is used for detecting the magazine assembly (120).
6. The automated stacking mechanism of claim 1, wherein, The taking and placing module (200) further comprises a lifting driving mechanism (220), a transverse movement driving mechanism (230) and a telescopic driving mechanism (240), an output end of the lifting driving mechanism (220) is capable of outputting linear motion in the second direction, the transverse movement driving mechanism (230) is connected to the output end of the lifting driving mechanism (220), an output end of the transverse movement driving mechanism (230) is capable of outputting linear motion in the third direction, the telescopic driving mechanism (240) is connected to the output end of the transverse movement driving mechanism (230), and an output end of the telescopic driving mechanism (240) is capable of outputting linear motion in the first direction, and the taking mechanism (210) is arranged at the output end of the telescopic driving mechanism (240).
7. The automated stacking mechanism of claim 1, wherein, A culture dish positioning member (211) is arranged on the taking mechanism (210), and the culture dish positioning member (211) is used for positioning the culture dish (20).
8. The automated stacking mechanism of claim 1, wherein, A second detection mechanism (212) is arranged on the taking mechanism (210), and the second detection mechanism (212) is used for detecting the culture dish (20).
9. The automated stacking mechanism of claim 1, wherein, The taking and placing module (200) further comprises a code scanner (250), and the code scanner (250) is used for scanning a bar code on the culture dish (20) located on the taking mechanism (210).
10. A sample processing apparatus for sub-dispensing a sorted culture dish, characterized by, An automated stacking mechanism according to any one of claims 1-9. An automated stacking mechanism according to any one of claims 1-9.