Pipeline mounting and lifting device
By designing a pipe installation lifting device and utilizing a drive mechanism and gear transmission system, precise adjustment of pipe height and stable mounting were achieved, solving the problems of inconvenient pipe lifting and poor welding quality in existing technologies, and improving construction efficiency and quality.
Patent Information
- Application Number
- CN202520030598.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing technologies, the methods of raising or manually lifting pipelines during installation are difficult to control in terms of lifting height, and the temporary fixation is not reliable, resulting in poor welding quality and low construction efficiency.
A pipe installation and lifting device is designed, comprising a device frame, rack, gear, transmission rod, protective sleeve, drive mechanism, and pipe mounting mechanism. The drive mechanism drives the gear to rotate, which in turn moves the protective sleeve and pipe mounting mechanism up and down along the rack, thereby achieving precise adjustment of the pipe height and using the pipe mounting mechanism to stably mount the pipe.
It enables precise control of pipeline lifting, improves welding quality and construction efficiency, can be operated by a single person, reduces manual preparation work, and improves construction accuracy and efficiency.
Smart Images

Figure CN223766006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline installation equipment for pipe networks, and particularly relates to a pipe installation lifting device. Background Art
[0002] When installing outdoor trench pipes, usually due to the large pipe diameter, operators need to use methods such as padding or manual lifting for installation and welding. However, when constructing according to this method, the following problems exist:
[0003] 1. When using the methods of padding or manual lifting, when the diameter of the straight pipe is large, it is difficult to effectively control the accuracy of the lifting height.
[0004] 2. After lifting, only unreliable temporary fixation can be adopted, resulting in poor welding quality in the later stage, low primary acceptance rate, high secondary maintenance cost, and slow construction efficiency.
[0005] Therefore, in view of the above background art, there is an urgent need for a pipe installation lifting device to solve the problem of inconvenient pipe lifting when using padding or manual lifting of pipes for welding. Content of the Utility Model
[0006] The utility model aims at the deficiencies in the prior art and provides a pipe installation lifting device to solve the problem of inconvenient pipe lifting when using padding or manual lifting of pipes for welding.
[0007] To achieve the above object, the utility model adopts the following technical solutions:
[0008] A pipe installation lifting device, characterized in that it includes a device framework, a rack, a gear, a transmission rod, a protective sleeve, a driving mechanism, and a pipe carrying mechanism. The device framework is in a "冂" shape. On the opposite sides of the two vertical rods of the "冂"-shaped device framework, vertical racks are respectively installed. On the two vertical rods, protective sleeves that can slide up and down are respectively sleeved. Inside each of the two protective sleeves, a gear meshing with the corresponding rack is rotatably arranged, and on any or all of the protective sleeves, a driving mechanism for driving the rack to rotate or lock is provided. The two protective sleeves are arranged in parallel and are connected by the transmission rod. A pipe carrying mechanism is also commonly connected to the two protective sleeves. The pipe carrying mechanism hangs on one side of the protective sleeve and is used for carrying pipes.
[0009] To optimize the above technical solution, the specific measures taken further include:
[0010] Furthermore, the driving mechanism includes a drive shaft and a locking gear. The side wall of the protective sleeve has a gear-shaped slot. One side of the gear is rotatably mounted inside the protective sleeve, and the other side of the gear's central shaft extends to a connecting shaft. The connecting shaft passes through the center of the slot, and the end of the connecting shaft that passes through has a protruding rotating wing plate along the radial direction. The drive shaft is slidably sleeved on the connecting shaft, and the drive shaft has a sliding cavity inside that allows the connecting shaft and the rotating wing plate to move axially only. The locking gear is mounted on the outside of the drive shaft. The drive shaft is used to drive the locking gear to insert into or move away from the slot along the sliding cavity, and to drive the connecting shaft and the gear to rotate.
[0011] Furthermore, it also includes a lifting handle, which is installed at the end of the drive shaft away from the protective sleeve. The lifting handle is used to pull the drive shaft to slide or drive the drive shaft to rotate.
[0012] Furthermore, two rotating blades may be provided symmetrically, and a sliding cavity is correspondingly provided inside the drive shaft for the rotating blades to move axially along the drive shaft.
[0013] Furthermore, the gear is rotatably mounted inside the protective sleeve via a bearing, and the two ends of the transmission rod are respectively connected to the outer walls of the two protective sleeves.
[0014] Furthermore, both ends of the transmission rod are inserted into the interior of the protective sleeves on both sides, and the gears are rotatably mounted on them via bearings.
[0015] Furthermore, the pipe mounting mechanism includes a connecting plate and a pipe mounting lifting frame. The pipe mounting lifting frame is in the shape of a "U". The two ends of the "U"-shaped pipe mounting lifting frame are respectively mounted on the protective sleeves on both sides through the connecting plate. The pipe mounting lifting frame is used to mount the pipe.
[0016] Furthermore, the bottom center of the pipe installation lifting frame is provided with an upward-opening pipe installation arc, which is used to support the pipe.
[0017] Furthermore, the connecting plate is installed on the protective sleeve, the lower end of the connecting plate extends out of the protective sleeve and has an installation hole, and the two ends of the pipe installation lifting frame are respectively provided with through holes. The two ends of the pipe installation lifting frame are detachably connected by connecting pins passing through the corresponding through holes and installation holes.
[0018] Furthermore, it also includes a base and casters, with the base mounted on the bottom of the device frame and casters at the lower end of the base.
[0019] The beneficial effects of this utility model are:
[0020] When in use, the utility model utilizes the "冂"-shaped device framework as a support. The driving mechanism drives the gear to rotate, so as to drive the two protective sleeves connected by the transmission rod and arranged in parallel to move up and down synchronously as required along the rack, thereby being able to adjust the use height of the pipeline carrying mechanism as required. And by using the pipeline carrying mechanism perpendicular to one side of the protective sleeve, the pipeline can stably pass through and be carried, waiting for subsequent installation.
[0021] The utility model is simple to manufacture, with a concise overall structure and light weight. It can be disassembled and assembled as required in the trench, can be reused, reduces the manual preparation work, and improves the construction preparation efficiency. The device of the utility model can be used as an auxiliary device for pipeline lifting. When using this device, a single person can operate it. The driving mechanism drives the gear to rotate, so as to drive the protective sleeve and the pipeline carrying mechanism to rise along the rack to the height required for installing the pipeline, and then the later welding operation can be carried out, thereby effectively improving the construction quality and work efficiency.
[0022] With the setting of the driving mechanism in the utility model, when it is necessary to rotate the gear to adjust the height, pull out the driving shaft, so that the clamping gear moves away along the sliding cavity and separates from the card slot. At this time, the driving shaft can be rotated as required. Under the limitation of the sliding cavity and the rotating wing plate, the driving shaft drives the connecting shaft and the gear thereon to rotate to complete the adjustment. When it is necessary to limit the protective sleeve at the adjusted height, push in the driving shaft, so that the clamping gear inserts along the sliding cavity and is clamped with the card slot. At this time, the teeth of the clamping gear are respectively clamped and limited corresponding to the tooth holes of the gear-shaped card slot, so that the gear no longer rotates, and the operation is extremely convenient and the structure is reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a front view structural schematic diagram of a pipeline installation and lifting device proposed by the utility model;
[0024] Figure 2 is a rear view structural schematic diagram of a pipeline installation and lifting device proposed by the utility model;
[0025] Figure 3 is a structural schematic diagram of the driving mechanism of a pipeline installation and lifting device proposed by the utility model;
[0026] Figure 4 is a usage schematic diagram of the driving mechanism of a pipeline installation and lifting device proposed by the utility model;
[0027] Figure 5 is Figure 3 a sectional schematic diagram at A-A in
[0028] Figure 6 is a structural schematic diagram of the pipeline carrying mechanism of a pipeline installation and lifting device proposed by the utility model.
[0029] Reference Numerals: First Reinforcing Diagonal Brace 1, Device Skeleton 2, Second Reinforcing Diagonal Brace 3, Transmission Rod 4, Rack 5, Protective Sleeve 6, Lifting Handle 7, Gear 8, Connecting Plate 9, Pipe Installation Lifting Frame 10, Pipe Installation Arc 11, Pipe Installation Lifting Frame Diagonal Brace 12, Moving Wheel 13, Connecting Pin 14, Connecting Shaft 15, Sliding Chamber 16, Rotating Flap 17, Clamping Gear 18, Driving Shaft 19, Card Slot 20. Detailed Embodiment
[0030] The present utility model will be described in detail below with reference to the accompanying drawings.
[0031] As shown in the attached Figure 1 and attached Figure 2 As shown, a pipe installation lifting device according to an embodiment of the present utility model includes a device skeleton 2, a rack 5, a gear 8, a transmission rod 4, a protective sleeve 6, a driving mechanism, and a pipe carrying mechanism. The device skeleton 2 is in a "冂" shape. Vertical racks 5 are respectively installed on the opposite sides of the two vertical poles of the "冂"-shaped device skeleton 2. Protective sleeves 6 are respectively sleeved on the two vertical poles in a slidable up and down manner. Gears 8 meshing with the corresponding racks 5 are respectively rotatably arranged inside the two protective sleeves 6. And a driving mechanism for driving the rotation or locking of the rack 5 is provided on any one or all of the protective sleeves 6. The two protective sleeves 6 are arranged in parallel and connected by a transmission rod 4. A pipe carrying mechanism is also commonly connected to the two protective sleeves 6. The pipe carrying mechanism hangs on one side of the protective sleeve 6 and is used for carrying pipes.
[0032] When the present utility model is in use, the "冂"-shaped device skeleton 2 is used as a support. The gear 8 is driven to rotate through the driving mechanism, so as to drive the two protective sleeves 6 connected by the transmission rod 4 and arranged in parallel to move up and down synchronously as required along the rack 5, thereby being able to adjust the use height of the pipe carrying mechanism as required. And the pipe carrying mechanism hanging on one side of the protective sleeve 6 is used to stably supply the pipe to pass through and carry, so as to wait for subsequent installation.
[0033] In this embodiment, the above-mentioned components can all be processed and designed according to the processing drawings. The processing and manufacturing are simple, the overall structure is concise, the quality is light, and it can be disassembled and assembled as required in the trench, and can be reused, reducing the manual preparation work and improving the construction preparation efficiency; the device of the present utility model can be used as a pipe lifting auxiliary device. When using this device, one person can operate. The gear 8 is driven to rotate through the driving mechanism, so as to drive the protective sleeve 6 and the pipe carrying mechanism to rise along the rack 5 to the height required for installing the pipe, and then the subsequent welding operation can be carried out, thereby effectively improving the construction quality and work efficiency.
[0034] As shown in the attached Figure 3As shown, in another specific embodiment based on the above, the drive mechanism includes a drive shaft 19 and a locking gear 18. The side wall of the protective sleeve 6 is provided with a gear-shaped slot 20. One side of the gear 8 is rotatably installed inside the protective sleeve 6. The other side of the central shaft of the gear 8 extends a connecting shaft 15. The connecting shaft 15 passes through the center of the slot 20, and the end of the connecting shaft 15 that passes through is provided with a protruding rotating wing plate 17 in the radial direction. The drive shaft 19 is slidably sleeved on the connecting shaft 15, and the drive shaft 19 is provided with a sliding cavity 16 that allows the connecting shaft 15 and the rotating wing plate 17 to move axially. The locking gear 18 is installed on the outside of the drive shaft 19. The drive shaft 19 is used to drive the locking gear 18 to insert into or move away from the slot 20 along the sliding cavity 16, and to drive the connecting shaft 15 and the gear 8 to rotate.
[0035] As attached Figure 4 As shown, during use, when it is necessary to rotate gear 8 to adjust the height, pull out drive shaft 19 so that engaging gear 18 moves away from sliding cavity 16 and separates from slot 20. At this time, drive shaft 19 can be rotated as needed. Drive shaft 19, under the restriction of sliding cavity 16 and rotating wing plate 17, drives connecting shaft 15 and gear 8 on it to rotate to complete the adjustment. When it is necessary to restrict protective sleeve 6 to the adjusted height, push drive shaft 19 in so that engaging gear 18 is inserted into sliding cavity 16 and engaged with slot 20. At this time, the teeth of engaging gear 18 are engaged and limited according to the tooth holes of gear-type slot 20 so that gear 8 no longer rotates.
[0036] In a further specific embodiment based on the above, a lifting handle 7 is also included. The lifting handle 7 is installed at the end of the drive shaft 19 away from the protective sleeve 6. The lifting handle 7 facilitates pulling the drive shaft 19 to slide or driving the drive shaft 19 to rotate.
[0037] As attached Figure 5 As shown, in a further specific embodiment based on the above, two rotating blades 17 may be symmetrically provided, and a sliding cavity 16 is correspondingly provided inside the drive shaft 19, which allows the rotating blades 17 to move axially along the drive shaft 19. This increases the structural strength. As shown in the figure, the side structure of the sliding cavity 16 is consistent with the structure of the connecting shaft 15 and the rotating blades 17 on it.
[0038] In another specific embodiment based on the above, a gear 8 is rotatably mounted inside the protective sleeve 6 via a bearing, and the two ends of the transmission rod 4 are respectively connected to the outer walls of the two protective sleeves 6. Thus, in use, the protective sleeve 6, gear 8, and transmission rod 4 form a single unit, facilitating the assembly and disassembly of the device.
[0039] In another specific embodiment based on the above, both ends of the transmission rod 4 penetrate into the interiors of the protective sleeves 6 on both sides, and gears 8 are rotatably installed through bearings respectively. In this way, the protective sleeves 6 can only perform the functions of limiting and protection, and the transmission rod 4 and the gears 8 at both ends can achieve transmission, which is convenient for the replacement and maintenance of the protective sleeves 6 and for directly selecting transmission rods 4 of different lengths according to different sizes.
[0040] As shown Figure 6 in the attached figure, in another specific embodiment based on the above, the pipeline carrying mechanism includes a connecting plate 9 and a pipeline installation and lifting frame 10. The pipeline installation and lifting frame 10 is in a "U" shape. Both ends of the "U"-shaped pipeline installation and lifting frame 10 are respectively installed on the protective sleeves 6 on both sides through the connecting plate 9, and the pipeline installation and lifting frame 10 is used to carry pipelines.
[0041] Among them, in a further specific embodiment based on the above, the middle of the bottom of the pipeline installation and lifting frame 10 is provided with a pipeline installation arc 11 with an upward opening, and the pipeline installation arc 11 is used to carry pipelines. In this solution, the pipeline installation arc 11 can increase the stability of pipeline carrying, and the pipeline installation and lifting frame 10 with the pipeline installation arc 11 can be customized standardly. When in use, the pipeline installation and lifting frame 10 with different sizes of pipeline installation arcs 11 can be selected as needed to meet the carrying use of pipelines with different diameters.
[0042] Among them, in a further specific embodiment based on the above, the connecting plate 9 is installed on the protective sleeve 6. The lower end of the connecting plate 9 extends out of the protective sleeve 6 and is provided with mounting holes. Through holes are respectively provided at both ends of the pipeline installation and lifting frame 10, and both ends of the pipeline installation and lifting frame 10 are detachably connected through connecting pins 14 passing through the corresponding through holes and mounting holes. In this way, it is convenient for the disassembly, assembly or maintenance between devices.
[0043] In another specific embodiment based on the above, it further includes a base and moving wheels 13. The base is installed at the bottom of the device skeleton 2, and the moving wheels 13 are provided at the lower end of the base. In this way, it is convenient for the device to be moved and installed.
[0044] In a further embodiment based on the above, a second reinforcing diagonal brace 3 is provided between the base and the corresponding vertical rod to increase the structural stability between the base and the corresponding vertical rod. At the same time, first reinforcing diagonal braces 1 for increasing the structural strength are also provided at the upper two corners of the "冂"-shaped device skeleton 2 as described above, and pipeline installation and lifting frame diagonal braces 12 for increasing the structural strength are also provided at the lower two corners of the "U"-shaped pipeline installation and lifting frame 10 as described above. In this embodiment, the second reinforcing diagonal brace 3, the first reinforcing diagonal brace 1 and the pipeline installation and lifting frame diagonal brace 12 are respectively welded to the corresponding devices at 45°, making the skeleton integral.
[0045] It should be noted that the terms such as "upper", "lower", "left", "right", "front", and "back" used in this utility model are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0046] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within its protection scope.
Claims
1. A pipe installation lifting device, characterized by: The utility model provides a kind of pipe lifting device, including device skeleton (2), rack (5), gear (8), transmission rod (4), protective sleeve (6), driving mechanism and pipeline carrying mechanism, the device skeleton (2) is " " character type shape, the opposite side of " " character type device skeleton (2) two side vertical rods is respectively equipped with vertical rack (5), two side vertical rods are respectively slidably sleeved with protective sleeve (6), the inside of two sides protective sleeve (6) is rotatably provided with gear (8) with corresponding rack (5) engagement, and any or all protective sleeve (6) is equipped with the driving mechanism for driving rack (5) rotation or locking, two protective sleeve (6) parallelly arranged and are connected by transmission rod (4), two protective sleeve (6) are also commonly connected with pipeline carrying mechanism, and the pipeline carrying mechanism is inclined in protective sleeve (6) one side, and is used to carry pipeline.
2. A pipe installation lifting device according to claim 1, characterised in that: The driving mechanism includes a drive shaft (19) and a clamping gear (18), the side wall of the protective sleeve (6) is provided with a gear type clamping groove (20), one side of the gear (8) is rotatably installed in the interior of the protective sleeve (6), the other side of the central shaft of the gear (8) extends a connecting shaft (15), the connecting shaft (15) passes out from the center of the clamping groove (20), and the end of the connecting shaft (15) passing out is provided with a protruding rotating wing plate (17) along the radial direction, the drive shaft (19) is slidably sleeved on the connecting shaft (15), and the inside of the drive shaft (19) is provided with a sliding cavity (16) for the axial movement of the connecting shaft (15) and the rotating wing plate (17), the outside of the drive shaft (19) is provided with the clamping gear (18), the drive shaft (19) is used to drive the clamping gear (18) to insert or move away from the clamping groove (20) along the sliding cavity (16), and is used to drive the connecting shaft (15) and the gear (8) to rotate.
3. A pipe installation lifting device according to claim 2, characterised in that: It also includes a lifting handle (7), one end of the drive shaft (19) away from the protective sleeve (6) is provided with the lifting handle (7), the lifting handle (7) is used to pull the drive shaft (19) to slide or drive the drive shaft (19) to rotate.
4. A pipe installation lifting device according to claim 2, characterised in that: The rotating wing plate (17) can be symmetrically provided with two, and the inside of the drive shaft (19) is correspondingly provided with a sliding cavity (16) for the axial movement of the rotating wing plate (17) along the drive shaft (19).
5. A pipe installation lifting device according to claim 1, characterized in that: The inside of the protective sleeve (6) is rotatably provided with the gear (8) through a bearing, and the outer wall of the two protective sleeves (6) is respectively connected to the two ends of the transmission rod (4).
6. A pipe installation lifting device according to claim 1, characterized in that: The two ends of the transmission rod (4) respectively pass into the interior of the two protective sleeves (6), and the gear (8) is rotatably installed through a bearing.
7. A pipe installation lifting device according to claim 1, characterized in that: The pipeline carrying mechanism includes a connecting plate (9) and a pipeline installation lifting frame (10), the pipeline installation lifting frame (10) is " " character type, the two ends of the " " character type pipeline installation lifting frame (10) are respectively installed on the two protective sleeves (6) through the connecting plate (9), and the pipeline installation lifting frame (10) is used to carry the pipeline.
8. A pipe installation lifting device according to claim 7, characterised in that: The bottom of the pipeline installation lifting frame (10) is provided with a pipeline installation arc (11) opening upward, and the pipeline installation arc (11) is used to carry the pipeline.
9. A pipe installation lifting device according to claim 7, characterised in that: The connecting plate (9) is installed on the protective sleeve (6), the lower end of the connecting plate (9) extends out of the protective sleeve (6) and is provided with a mounting hole, the two ends of the pipeline installation lifting frame (10) are respectively provided with through holes, and the two ends of the pipeline installation lifting frame (10) are detachably connected through the connecting bolts (14) penetrating through the corresponding through holes and the mounting hole.
10. A pipe installation lifting device according to claim 1, characterized in that: The device also comprises a base and a moving wheel (13), the bottom of the device framework (2) is provided with the base, and the lower end of the base is provided with the moving wheel (13).