Steel wire rope joint braiding device

Abstract

The utility model discloses a steel wire rope joint weaving device, which relates to the technical field of steel wire rope processing equipment and comprises a tensioning pedestal, anchorage devices are respectively and fixedly arranged at two ends of the top of the tensioning pedestal, each anchorage device comprises a fixed support, a guide roller, a rotating support, a movable sliding plate and a movable clamping block, and the fixed supports are fixedly connected with the tensioning pedestal. The guide roller is fixedly connected with the fixed support in a horizontal state, the rotating support is hinged to the fixed support, a first sliding groove is formed in the side portion of the rotating support, the movable sliding plate is arranged in the first sliding groove in a sliding mode, a second sliding groove is formed in the side portion of the movable sliding plate, and the two movable clamping blocks are arranged in the second sliding groove in a relatively sliding mode. Through cooperation of the fixed support, the guide roller, the rotating support, the movable sliding plate and the movable clamping block, the stretching degree of the steel wire rope can be strictly controlled, it is ensured that the length of the steel wire rope is always kept consistent in the operation process of the bridge rail type slope gravity energy storage system, and the situation of inconsistent stretching is effectively avoided.

Description

Technical Field

[0001] This utility model relates to the technical field of wire rope processing equipment, and specifically to a wire rope splice braiding device. Background Technology

[0002] In bridge-rail type slope gravity energy storage systems, 2-3 sets of wire ropes are typically arranged in parallel and connected by fixed supports to support and guide heavy objects to move along the slope to store or release energy. This system has extremely high requirements for the synchronization and stability of the wire ropes, especially the wire rope joints. It is essential to ensure that the strength and length of the braided joints are consistent and that there is no inconsistent tension under long-term dynamic loads; otherwise, it will directly affect the function of the fixed supports and the operating efficiency and safety of the entire system.

[0003] After the wire rope joint is braided, the tension inside the wire rope is gradually released through actual operation, and then the wire rope is tightened again through the wire rope tensioning device.

[0004] However, the conventional practice of releasing tension during actual operation and then tightening it again with a tensioning device can lead to inconsistent tension in the wire rope during subsequent operation due to the uncontrollable nature of the released tension. This inconsistent tension will cause uneven stress on the fixed support, affecting the stability of the entire bridge-rail inclined gravity energy storage system, reducing its efficiency and safety, and potentially causing system failure in severe cases. Therefore, this conventional practice is not suitable for bridge-rail inclined gravity energy storage systems. Utility Model Content

[0005] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a wire rope splice braiding device, which solves the problem of inconsistent tension in wire ropes during subsequent operation.

[0006] To achieve the above objectives, a wire rope splice weaving device is provided according to an embodiment of the first aspect of this utility model, comprising a tensioning platform, with anchors fixedly installed at both ends of the top of the tensioning platform. Each anchor includes a fixed bracket, a guide roller, a rotating bracket, a movable sliding plate, and movable clamping blocks. The fixed bracket is fixedly connected to the tensioning platform, the guide roller is horizontally fixedly connected to the fixed bracket, the rotating bracket is hinged to the fixed bracket, a first sliding groove is provided on the side of the rotating bracket, the movable sliding plate is slidably disposed in the first sliding groove, a second sliding groove is provided on the side of the movable sliding plate, and two movable clamping blocks are slidably disposed relative to each other in the second sliding groove.

[0007] As a further embodiment of this utility model: the side of the rotating bracket is provided with a first adjusting component for adjusting the position of the movable slide plate in the first slide groove.

[0008] As a further embodiment of this utility model: the first adjustment component includes a first lead screw, which is rotatably disposed on the side of the rotating bracket and located at the opening of the first slide groove. The movable slide plate has a rotating hole that is threadedly connected to the first lead screw.

[0009] As a further embodiment of this utility model: the first adjustment component further includes a handwheel, which is rotatably disposed on the side of the rotating bracket and is coaxially and fixedly connected to the first lead screw.

[0010] As a further embodiment of this utility model: the first adjustment component further includes a first motor, which is fixedly mounted on the side of the rotating bracket, and the output end of the first motor is coaxially and fixedly connected to the first lead screw.

[0011] As a further embodiment of this utility model: the side of the movable slide plate is provided with a second adjustment component for adjusting the position of the two movable clamping blocks in the second slide groove.

[0012] As a further embodiment of this utility model: the second adjustment component includes a second lead screw, which is rotatably disposed on the side of the movable slide plate and located at the opening of the second slide groove. The movable clamping block has a threaded hole that is threadedly connected to the second lead screw.

[0013] As a further embodiment of this utility model: the second lead screw is provided with a first thread and a second thread that are symmetrically distributed and have opposite helical directions, and the threaded holes of the movable clamping block are respectively engaged with the first thread and the second thread.

[0014] As a further embodiment of this utility model: the second adjustment component also includes a second motor, which is fixedly disposed on the side of the movable slide plate, and the output end of the second motor is coaxially and fixedly connected to the second lead screw.

[0015] As a further embodiment of this utility model: the fixed bracket has two adjustment holes on its side, the rotating bracket has a positioning hole on its side, and locking bolts are inserted through the adjustment holes and the positioning hole.

[0016] The advantages of this utility model compared to the prior art are:

[0017] By coordinating fixed supports, guide rollers, rotating supports, movable sliding plates, and movable clamps, the tension of the wire rope can be strictly controlled, ensuring that the wire rope length remains consistent throughout the operation of the bridge-rail inclined gravity energy storage system, effectively avoiding inconsistent tension. This results in uniform stress on the fixed stop, greatly improving system stability and reducing the risk of system failures due to wire rope issues.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0020] Figure 1 This is a three-dimensional structural diagram of a wire rope joint braiding device.

[0021] Figure 2 This is a three-dimensional structural diagram of the fixed bracket in this utility model.

[0022] Figure 3 This is a three-dimensional structural diagram of the anchor in this utility model.

[0023] Figure 4 This is a three-dimensional structural diagram of the first adjustment component in this utility model.

[0024] Figure 5 This is a three-dimensional structural diagram of the second adjustment component in this utility model.

[0025] The reference numerals in the figures include:

[0026] 1. Tensioning platform; 2. Anchor; 3. Fixed bracket; 4. Guide roller; 5. Rotating bracket; 6. Movable sliding plate; 7. Movable clamp; 8. First slide groove; 9. Second slide groove; 10. First adjusting component; 11. First lead screw; 12. First motor; 13. Second adjusting component; 14. Second lead screw; 15. Second motor; 16. Adjusting hole; 17. Positioning hole; 18. Locking bolt; 19. Wire rope; 20. Joint. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1 to 5As shown, a wire rope splice weaving device includes a tensioning platform 1. Anchors 2 are fixedly installed at both ends of the top of the tensioning platform 1. Anchors 2 include a fixed bracket 3, a guide roller 4, a rotating bracket 5, a movable slide plate 6, and movable clamping blocks 7. The fixed bracket 3 is fixedly connected to the tensioning platform 1. The guide roller 4 is horizontally fixedly connected to the fixed bracket 3. The rotating bracket 5 is hinged to the fixed bracket 3. A first slide groove 8 is opened on the side of the rotating bracket 5. The movable slide plate 6 is slidably installed in the first slide groove 8. A second slide groove 9 is opened on the side of the movable slide plate 6. Two movable clamping blocks 7 are slidably installed in the second slide groove 9.

[0029] First, the two connectors 20 are passed through the two ends of the wire rope 19. At this time, the rotating brackets 5 in the two anchors 2 are in a horizontal state. Then, the two ends of the wire rope 19 are placed between the two movable clamps 7 in the corresponding anchors 2. Next, the two movable clamps 7 in the second slide groove 9 are slid to clamp the wire rope 19, and at the same time, the movable clamps 7 abut against the connectors 20. Then, the two ends of the wire rope 19 are braided so that the connectors 20 cannot slide out from the end of the wire rope 19. Then, the movable slide plate 6 in the first slide groove 8 is slid to tension the connectors 20 at both ends of the wire rope 19. After tensioning to a certain length, the rotating bracket 5 is rotated to make the rotating bracket 5 vertical. At this time, the two ends of the wire rope 19 are adjusted from a horizontal state to a vertical state by passing around the corresponding guide rollers 4, ensuring that the wire rope 19 can smoothly transition when adjusting the angle without jamming or twisting. Finally, impregnation glue (such as epoxy glue or polyurethane glue) is poured into the two joints 20. The glue fills the gaps around the joints 20. As the glue cures, it further enhances the stability and durability of the joints 20, completing the entire wire rope 19 joint 20 braiding work.

[0030] By coordinating the fixed bracket 3, guide roller 4, rotating bracket 5, movable slide plate 6, and movable clamping block 7, the tension of the wire rope 19 can be strictly controlled, ensuring that the length of the wire rope 19 remains consistent throughout the operation of the bridge-rail inclined gravity energy storage system, effectively avoiding inconsistent tension. This results in uniform force distribution on the fixed stop, greatly improving system stability and reducing the risk of system failure due to problems with the wire rope 19.

[0031] refer to Figure 4 As shown, in some specific embodiments, the side of the rotating bracket 5 is provided with a first adjusting component 10 for adjusting the position of the movable slide plate 6 within the first slide groove 8. The first adjusting component 10 includes a first lead screw 11, which is rotatably disposed on the side of the rotating bracket 5 and located at the opening of the first slide groove 8. The movable slide plate 6 has a rotating hole that is threadedly connected to the first lead screw 11.

[0032] In some specific embodiments, the first adjusting component 10 further includes a handwheel, which is rotatably mounted on the side of the rotating bracket 5 and coaxially fixedly connected to the first lead screw 11. Specifically, after the two ends of the wire rope 19 are woven, the joints 20 at both ends of the wire rope 19 are tensioned using the first adjusting component 10. If operated manually, rotating the handwheel coaxially fixedly connected to the first lead screw 11 causes the first lead screw 11 to rotate accordingly. Since the movable slide plate 6 has a rotating hole that is threadedly connected to the first lead screw 11, the movable slide plate 6 slides smoothly in the first slide groove 8 under the action of threaded transmission, thereby achieving tensioning of the joints 20 of the wire rope 19.

[0033] In some specific implementations, the first adjusting component 10 further includes a first motor 12, which is fixedly mounted on the side of the rotating bracket 5, and its output end is coaxially and fixedly connected to the first lead screw 11. Specifically, after the two ends of the wire rope 19 are woven, the joints 20 at both ends of the wire rope 19 are tensioned using the first adjusting component 10. If automatic operation is selected, the first motor 12 fixed on the side of the rotating bracket 5 is started, and its output end drives the first lead screw 11 to rotate coaxially. Similarly, the movable slide plate 6 is moved by the threaded engagement to complete the tensioning. This adjustable tensioning method can precisely control the degree of tension of the wire rope 19, ensuring that the length and tension of each wire rope 19 are consistent after weaving. Unlike conventional methods where the tension release is uncontrollable, this device can precisely adjust the tension of the wire rope 19 according to actual needs and system requirements, avoiding the problem of inconsistent tension caused by tension differences.

[0034] refer to Figure 5 As shown, in some specific embodiments, the side of the movable slide plate 6 is provided with a second adjusting assembly 13 for adjusting the position of the two movable clamping blocks 7 within the second slide groove 9. The second adjusting assembly 13 includes a second lead screw 14, which is rotatably disposed on the side of the movable slide plate 6 and located at the opening of the second slide groove 9. The movable clamping blocks 7 have threaded holes that are threadedly connected to the second lead screw 14. The second lead screw 14 has symmetrically distributed first and second threads with opposite helical directions, and the threaded holes of the movable clamping blocks 7 respectively engage with the first and second threads. The second adjusting assembly 13 also includes a second motor 15, which is fixedly disposed on the side of the movable slide plate 6, and the output end of the second motor 15 is coaxially and fixedly connected to the second lead screw 14.

[0035] Before starting the weaving process, the two connectors 20 are passed through the two ends of the wire rope 19, at which point the rotating bracket 5 in the anchor 2 is in a horizontal position. Then, the movable clamping block 7 is adjusted using the second adjusting assembly 13. The second motor 15, fixed to the side of the movable slide plate 6, is started, and its output drives the second lead screw 14 to rotate coaxially. Since the second lead screw 14 has symmetrically distributed first and second threads with opposite helical directions, and the threaded holes of the movable clamping block 7 are respectively engaged with the first and second threads, the two movable clamping blocks 7 will move relative to each other within the second slide groove 9 under the action of threaded transmission. When the movable clamping block 7 moves to the appropriate position, the two ends of the wire rope 19 are placed between the two movable clamping blocks 7 of the corresponding anchor 2, so that they clamp the wire rope 19 and simultaneously abut against the connectors 20. This fixing method using the second adjusting component 13 is more precise than simply manually sliding the movable clamp 7, ensuring the stability of the wire rope 19 in subsequent operations, laying a solid foundation for the tight connection between the joint 20 and the wire rope 19, and effectively preventing displacement or loosening during weaving and tensioning.

[0036] refer to Figure 4 As shown, in some specific embodiments, the fixed bracket 3 has two adjustment holes 16 on its side, and the rotating bracket 5 has a positioning hole 17 on its side. Locking bolts 18 are installed through the adjustment holes 16 and the positioning hole 17.

[0037] After adjusting the angle of the rotating bracket 5, the locking bolt 18 can be inserted through the corresponding adjusting hole 16 and positioning hole 17 and tightened. In this way, the rotating bracket 5 is firmly fixed at the current angle, ensuring that the wire rope 19 always maintains a stable vertical state during subsequent operations such as glue application. The guide roller 4 can also continuously and stably play a guiding and supporting role, ensuring that the wire rope 19 can smoothly transition when adjusting the angle without jamming or twisting.

[0038] To facilitate understanding of the embodiments of this solution by those skilled in the art, the working principle of the embodiments of this solution will now be explained in conjunction with specific application scenarios:

[0039] First, the two connectors 20 are passed through the two ends of the wire rope 19. At this time, the rotating brackets 5 in the two anchors 2 are in a horizontal state. Then, the two ends of the wire rope 19 are placed between the two movable clamps 7 in the corresponding anchors 2. Next, the two movable clamps 7 in the second slide groove 9 are slid to clamp the wire rope 19, and at the same time, the movable clamps 7 abut against the connectors 20. Then, the two ends of the wire rope 19 are braided so that the connectors 20 cannot slide out from the end of the wire rope 19. Then, the movable slide plate 6 in the first slide groove 8 is slid to tension the connectors 20 at both ends of the wire rope 19. After tensioning to a certain length, the rotating bracket 5 is rotated to make the rotating bracket 5 vertical. At this time, the two ends of the wire rope 19 are adjusted from a horizontal state to a vertical state by passing around the corresponding guide rollers 4, ensuring that the wire rope 19 can smoothly transition when adjusting the angle without jamming or twisting. Finally, impregnation glue (such as epoxy glue or polyurethane glue) is poured into the two joints 20. The glue fills the gaps around the joints 20. As the glue cures, it further enhances the stability and durability of the joints 20, completing the entire wire rope 19 joint 20 braiding work.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A wire rope splice preparation device, characterized by, The utility model provides a tensioning platform, which comprises a tensioning platform (1), the top of which is fixedly provided with an anchor device (2) at both ends, the anchor device (2) comprises a fixed support (3), a guide roller (4), a rotating support (5), a movable sliding plate (6) and a movable clamping block (7), the fixed support (3) is fixedly connected with the tensioning platform (1), the guide roller (4) is fixedly connected with the fixed support (3) in a horizontal state, the rotating support (5) is hinged with the fixed support (3), a first sliding groove (8) is formed in the side of the rotating support (5), the movable sliding plate (6) is slidably arranged in the first sliding groove (8), a second sliding groove (9) is formed in the side of the movable sliding plate (6), and two movable clamping blocks (7) are slidably arranged in the second sliding groove (9).

2. A wire rope splice preparation device according to claim 1, wherein, A first adjusting assembly (10) for adjusting the position of the movable sliding plate (6) in the first sliding groove (8) is arranged on the side of the rotating support (5).

3. A wire rope splice preparation device according to claim 2, wherein, The first adjusting assembly (10) comprises a first screw rod (11) which is rotatably arranged on the side of the rotating support (5) and located at the slot opening of the first sliding groove (8), and the movable sliding plate (6) is provided with a rotating hole which is threadedly connected with the first screw rod (11).

4. A wire rope splice preparation device according to claim 3, wherein, The first adjusting assembly (10) further comprises a hand wheel which is rotatably arranged on the side of the rotating support (5) and coaxially fixedly connected with the first screw rod (11).

5. A wire rope splice preparation device as defined in claim 3, wherein, The first adjusting assembly (10) further comprises a first motor (12) which is fixedly arranged on the side of the rotating support (5) and the output end of which is coaxially fixedly connected with the first screw rod (11).

6. A wire rope splice preparation device as defined in claim 1, wherein, A second adjusting assembly (13) for adjusting the position of the two movable clamping blocks (7) in the second sliding groove (9) is arranged on the side of the movable sliding plate (6).

7. A wire rope splice preparation device as defined in claim 6, wherein, The second adjusting assembly (13) comprises a second screw rod (14) which is rotatably arranged on the side of the movable sliding plate (6) and located at the slot opening of the second sliding groove (9), and the movable clamping block (7) is provided with a threaded hole which is threadedly connected with the second screw rod (14).

8. A wire rope splice preparation device according to claim 7, wherein, The second screw rod (14) is provided with first threads and second threads which are symmetrically distributed and have opposite screw directions, and the threaded hole of the movable clamping block (7) is threadedly connected with the first threads and the second threads, respectively.

9. A wire rope splice apparatus as defined in claim 7, wherein, The second adjusting assembly (13) further comprises a second motor (15) which is fixedly arranged on the side of the movable sliding plate (6) and the output end of which is coaxially fixedly connected with the second screw rod (14).

10. A wire rope splice preparation device as defined in claim 1, wherein, Two adjusting holes (16) are formed in the side of the fixed support (3), a positioning hole (17) is formed in the side of the rotating support (5), and a locking bolt (18) penetrates through the adjusting holes (16) and the positioning hole (17).

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