Normally closed air compression chuck brake with detection function

By introducing spring braking and proximity sensors into the disc brake, safety assurance and fault detection in emergency situations are achieved, solving the problems of safety hazards and difficulty in detecting faults in traditional disc brakes in emergency situations, and improving the safety and reliability of the equipment.

CN223767987UActive Publication Date: 2026-01-06SHANGHAI YUYI MASCH CO LTD
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Patent Information

Application Number
CN202520198890.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2026-01-06
Estimated Expiration
2035-02-08

AI Technical Summary

Technical Problem

Traditional disc brakes pose safety hazards in emergency situations, and their malfunctions are not easily detected, affecting the safety and reliability of the equipment.

Method used

A normally closed pneumatic clamping disc brake with detection was designed. It uses spring braking and is equipped with a proximity sensor to detect the braking status in real time, ensuring that it does not lose control in the event of power failure and can detect potential problems in time.

Benefits of technology

It improves the safety performance of the equipment, prevents accidental slippage in emergency situations, ensures stable operation of the equipment, and enables timely detection and handling of brake failures, thus guaranteeing the reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223767987U_ABST
Patent Text Reader

Abstract

The utility model relates to a normally-closed air compression chuck brake with a detection function. The normally-closed air compression chuck brake comprises an air cylinder assembly, an actuating arm of force; a proximity sensor; the proximity sensor is fixed on the upper force arm through a fourth bolt; the device further comprises a sensor support. The sensor bracket is fixed on the lower force arm through a fifth bolt; when the upper force arm and the lower force arm swing up and down, the proximity sensor and the sensor support are away from or close to each other, namely opening or closing signals of the brake are output. Spring braking is adopted, braking can be relieved only under the air inlet condition, accidental sliding or out-of-control of equipment under special conditions such as power failure can be effectively prevented, and the safety performance is greatly improved; and a sensor is arranged at the movable part of the brake, so that the state of the brake, such as brake action and brake time, can be detected in real time. Potential problems of the brake can be found in time, maintenance and adjustment are carried out in advance, and stable operation of equipment is guaranteed.
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Description

Technical Field

[0001] This utility model relates to a normally closed pneumatic clamping disc brake with detection, and more particularly to the structure of the clamping disc brake. Background Technology

[0002] Disc brakes have been widely used in machine tools, chemical industry, lifting equipment and other fields. They are characterized by fast braking response, large braking force and easy installation.

[0003] However, as modern industry places increasingly higher demands on the safety and reliability of equipment, traditional brakes may have problems with malfunctions that are not easily detected during use. Moreover, most disc brakes on the market are air-operated brakes, which pose safety hazards in emergency situations such as power outages or air supply interruptions. Utility Model Content

[0004] This invention provides a normally closed pneumatic clamping disc brake with detection function, aiming to solve the above-mentioned problems.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model includes: a cylinder assembly; the cylinder assembly includes: a cylinder head, a cylinder body, a piston, a first bolt, a first sealing ring, a second sealing ring, and a brake spring assembly; the first sealing ring is mounted on the piston; the second sealing ring is mounted on the cylinder body; the cylinder head and cylinder body are connected by the first bolt; a brake spring assembly is arranged between the cylinder head and the piston; the piston can move up and down relative to the cylinder head; it also includes: an actuator arm; the actuator arm includes: an upper arm, a lower arm, a second bolt, a return spring, a friction plate, a support sleeve, a connecting body, a third bolt, and a first nut; the upper arm and lower arm are clamped by the connecting body; a support sleeve is installed between the connecting body and the upper arm and lower arm respectively, and is fastened by the third bolt and the first nut; the upper arm and lower arm... The lever arm can swing up and down relative to the support sleeve; the two ends of the reset spring are respectively fixed to the upper lever arm and the lower lever arm by the second bolts, which can ensure timely disengagement when the brake is released; the friction plates are respectively bonded to the upper lever arm and the lower lever arm; the cylinder assembly is fixed to the lower lever arm by the second nut, and an adjusting screw is installed on the upper lever arm to control the up and down swing angle of the upper and lower lever arms. After adjustment, it is fixed by the third nut to prevent loosening; it also includes: a proximity sensor; the proximity sensor is fixed to the upper lever arm by the fourth bolt; it also includes: a sensor bracket; the sensor bracket is fixed to the lower lever arm by the fifth bolt; when the upper lever arm and the lower lever arm swing up and down, the proximity sensor and the sensor bracket move away from or towards each other, that is, output the open or closed signal of the brake.

[0007] Compared with existing technologies, the advantages of this invention are as follows: This brake uses spring braking, and the brake can only be released under air intake conditions, effectively preventing accidental slippage or loss of control in special circumstances such as power outages, greatly improving safety performance. Furthermore, sensors are installed in the moving parts of the brake, which can detect the brake's status in real time, such as braking action and braking time. This allows for timely detection of potential brake problems, enabling early maintenance and adjustments, and ensuring stable equipment operation. Attached Figure Description

[0008] Figure 1 This is a schematic diagram of the structure of this utility model.

[0009] Figure 2 yes Figure 1 BB view. Detailed Implementation

[0010] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:

[0011] Depend on Figure 1 , Figure 2As can be seen, this utility model includes: a cylinder assembly; the cylinder assembly includes: a cylinder head 1, a cylinder body 5, a piston 2, a first set of bolts 3, a first sealing ring 4, a second sealing ring 6, and a brake spring assembly 15; the first sealing ring 4 is mounted on the piston 2; the second sealing ring 6 is mounted on the cylinder body 5; the cylinder head 1 and the cylinder body 5 are connected by the first set of bolts 3; a brake spring assembly 15 is arranged between the cylinder head 1 and the piston 2; the piston 2 can move up and down relative to the cylinder head 1; it also includes: an actuator arm; the actuator arm includes: an upper actuator arm 12, a lower actuator arm 14, a second bolt 10, a return spring 11, a friction plate 13, a support sleeve 16, a connecting body 17, a third bolt 18, and a first nut 19; the upper actuator arm 12 and the lower actuator arm 14 are clamped by the connecting body 17; a support sleeve 16 is installed between the connecting body 17 and the upper actuator arm 12 and the lower actuator arm 14 respectively, and is connected and fastened by the third bolt 18 and the first nut 19; the upper actuator arm 12 and the lower actuator arm 14 are clamped by the connecting body 17; a first ... first bolt 17; the upper Arm 12 and lower arm 14 can swing up and down relative to support sleeve 16; the two ends of the reset spring 11 are respectively fixed to upper arm 12 and lower arm 14 by second bolts 10, which can ensure timely disengagement when the brake is released; the friction plate 13 is respectively bonded to upper arm 12 and lower arm 14; the cylinder assembly is fixed to lower arm 14 by second nut 7, and an adjusting screw 9 is installed on upper arm 12 to control the up and down swing angle of upper arm 12 and lower arm 14. After adjustment, it is fixed by third nut 8 to prevent loosening; it also includes: proximity sensor 20; the proximity sensor 20 is fixed to upper arm 12 by fourth bolt 21; it also includes: sensor bracket 23; the sensor bracket 23 is fixed to lower arm 14 by fifth bolt 22; when upper arm 12 and lower arm 14 swing up and down, proximity sensor 20 and sensor bracket 23 move away from or closer to each other, that is, output the open or closed signal of the brake.

[0012] The working principle of this utility model is as follows:

[0013] When compressed air from the outside enters the cylinder through the air inlet A, under the action of the compressed air, piston 2 moves downward against the force of brake spring assembly 15, creating a gap between the top of piston 2 and adjusting screw 9. Under the action of return spring 11, upper arm 12 and lower arm 14 swing around support sleeve 16 towards the center, friction plate 13 opens, and brake disengages. At this time, proximity sensor 20 approaches sensor bracket 23 and outputs brake disengagement signal.

[0014] When compressed air is discharged from port A, piston 2, under the action of brake spring assembly 15, pushes piston 2 upward, causing the top of piston 2 to press against adjusting screw 9, overcoming the force of return spring 11. Upper arm 12 and lower arm 14 swing to both sides around support sleeve 16, friction plate 13 clamps, and brake clamps brake disc to achieve braking. At the same time, proximity sensor 20 moves away from sensor bracket 23, outputting brake signal.

Claims

1. A normally closed air pressure chuck brake with belt detection, characterized by: Include: Cylinder assembly; The cylinder assembly includes: cylinder head, cylinder body, piston, first bolt, first sealing ring, second sealing ring and brake spring group; The first sealing ring is installed on the piston; The second sealing ring is installed on the cylinder body; The cylinder head and the cylinder body are connected through the first bolt; The brake spring group is arranged between the cylinder head and the piston; The piston can move up and down relative to the cylinder head; It also includes: execution arm; The execution arm includes: upper arm, lower arm, second bolt, return spring, friction plate, support sleeve, connecting body, third bolt and first nut; The upper arm and the lower arm are clamped by the connecting body; One support sleeve is installed between the connecting body, the upper arm and the lower arm respectively, and is connected and fastened through the third bolt and the first nut; The upper arm and the lower arm can swing up and down relative to the support sleeve; The both ends of the return spring are fixed on the upper arm and the lower arm through the second bolt respectively, which can ensure timely disengagement when the brake is released; The friction plate is bonded on the upper arm and the lower arm respectively; The cylinder assembly is fixed on the lower arm through the second nut, an adjusting screw is installed on the upper arm, which is used to control the swing angle of the upper arm and the lower arm, after adjustment, it is fixed through the third nut to prevent loosening; It also includes: proximity sensor; The proximity sensor is fixed on the upper arm through the fourth bolt; It also includes: sensor support; The sensor support is fixed on the lower arm through the fifth bolt; When the upper arm and the lower arm swing up and down, the proximity sensor and the sensor support move away or close, that is, the opening or closing signal of the brake is output.