Air tightness detection device for automobile controller

By using vacuum pump negative pressure adsorption, the problem of low clamping and fixing efficiency and surface damage in existing automotive controller airtightness testing devices is solved, achieving fast and reliable controller fixing and airtightness testing.

CN223769695UActive Publication Date: 2026-01-06CHONQQING SUAN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422543116.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2026-01-06
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing automotive controller airtightness testing devices have low clamping and fixing efficiency and are prone to damaging the controller surface.

Method used

A vacuum pump generates negative pressure, which is then used to adsorb the controller through the suction groove. The vacuum pump is connected to the adsorption area and air extraction hole on the fixture to achieve rapid fixation and avoid direct contact damage.

Benefits of technology

This method enables rapid fixing of the controller, improves detection efficiency without damaging the controller surface, and enhances detection reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an air tightness detection device for an automobile controller. The air tightness detection device comprises a bottom frame, a jig arranged at the top of the bottom frame and an air tightness leak detector arranged on one side of the jig. Wherein a chip placing groove for placing and adsorbing a controller is formed in the top surface of the jig, two adsorption areas which are arranged side by side in the length direction of the jig are arranged in the chip placing groove, a holding groove is formed in each adsorption area, an air exhaust hole communicated with the holding grooves is formed in the bottom of the jig, and the air exhaust holes are communicated with the holding grooves. The exhaust holes are connected with a vacuum pump in the underframe through air pipes. When the fixture is used, the automobile controller is placed in the sheet placing groove of the fixture, then the vacuum pump is started, air is extracted from the suction groove through the air extraction hole to generate negative pressure, and the controller in the suction groove is firmly adsorbed in the sheet placing groove under the action of the negative pressure, so that the controller is tightly adsorbed on the fixture, and the controller is quickly fixed; the surface of the controller is not damaged, and then the air tightness of the controller is detected by an air tightness leak detector, so that the detection efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of controller testing technology, and in particular to an airtightness testing device for an automotive controller. Background Technology

[0002] Chinese utility model patent application number CN202322601350.0 discloses a device for testing the air tightness of a vehicle controller for new energy vehicles. The device includes a support column, a fixing plate, a worktable, a shock-absorbing pad, a fixing frame, a height-adjustable limiting fastener, and a multi-functional testing component. The bottom of the fixing plate is fixed to the top of the support column, and the bottom of the worktable is fixedly installed on the top of the fixing plate. A limiting groove is provided on the top of the worktable, and the shock-absorbing pad is installed inside the limiting groove. The bottom of the fixing frame is fixed to the top of the fixing plate, and an opening is provided on the top of the fixing frame. The height-adjustable limiting fastener is fixedly installed on the fixing frame through the opening. The bottom of the multi-functional testing component is fixedly installed on the top of the fixing plate. This utility model can limit and clamp vehicle controllers of different sizes. It can not only test the air tightness of the vehicle controller but also test its wiring, saving testing time, and is convenient and practical.

[0003] While the above-mentioned technical solution can achieve the limiting and clamping of vehicle controllers of different sizes, its clamping and fixing efficiency is relatively low, and it is easy to damage the surface of the controller. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an airtightness testing device for automotive controllers, thereby solving the technical problems of low clamping and fixing efficiency and easy damage to the controller surface in the aforementioned patented automotive controller airtightness testing device.

[0005] This utility model provides an airtightness testing device for an automotive controller, including a base frame, a fixture disposed on the top of the base frame, and an airtightness leak detector disposed on one side of the fixture; wherein, the top surface of the fixture is formed with a plate placement groove for placing and adsorbing the controller, and two adsorption areas are arranged side by side along the length of the fixture in the plate placement groove, and each adsorption area is provided with a suction groove, and the bottom of the fixture is provided with an air extraction hole communicating with the suction groove, and the air extraction hole is connected to a vacuum pump in the base frame through an air pipe.

[0006] Furthermore, the suction groove includes at least two first suction portions extending along the length direction of the fixture and at least one second suction portion connected between two adjacent first suction portions.

[0007] Furthermore, the bottom of the plate-laying groove is provided with multiple mounting holes, which are correspondingly provided with the suction groove.

[0008] Furthermore, the base frame includes a base and a base plate, with the base rotatably connected to the base plate.

[0009] Furthermore, the base frame also includes a fixing member for fixing the base and the base plate together. The fixing member includes a locking tongue symmetrically arranged on both sides of the base and a locking buckle symmetrically arranged on both sides of the base plate. The locking buckle is operably engaged with the locking tongue to achieve a fixed connection between the base and the base plate.

[0010] Furthermore, handle slots are provided on both sides of the base plate.

[0011] Furthermore, the bottom of the base plate is provided with foot pads, which are respectively located at the four bottom corners of the base plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This utility model discloses an airtightness testing device for automotive controllers. In use, the automotive controller is placed in the placement slot of a fixture. Then, a vacuum pump is activated, drawing air out of the holding slot through the extraction port to create negative pressure. Under this negative pressure, the controller in the holding slot is firmly adsorbed into the placement slot, thus tightly adsorbing the controller onto the fixture. This achieves rapid fixation of the controller without damaging its surface. Subsequently, an airtightness detector is used to test its airtightness, effectively improving testing efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of an embodiment of the airtightness detection device for an automobile controller according to this utility model;

[0015] Figure 2 This is a top view schematic diagram of an embodiment of the airtightness detection device for an automobile controller according to the present invention;

[0016] Figure 3 This is a front view structural schematic diagram of an embodiment of the airtightness detection device for an automobile controller according to this utility model;

[0017] Figure 4 This is a right-side structural schematic diagram of an embodiment of the airtightness detection device for an automobile controller according to this utility model;

[0018] Explanation of icon numbers:

[0019] 10. Base frame; 11. Base; 12. Base plate; 121. Handle slot;

[0020] 20. Fixture; 21. Plate placement slot; 22. Adsorption area; 23. Holding slot; 231. First holding part; 232. Second holding part; 24. Air extraction hole; 25. Mounting hole;

[0021] 30. Leak detector; 40. Vacuum pump;

[0022] 50. Fastener; 51. Locking tongue; 52. Locking latch;

[0023] 60. Foot pads.

[0024] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0025] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the technical solutions of this utility model are further described below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of this utility model and are not intended to limit it.

[0026] In the description of this utility model, it should be noted that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are only for illustrative purposes to aid those skilled in the art and to facilitate understanding and reading. They are not intended to limit the implementation conditions of this utility model and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to the size, without affecting the effects and objectives of this utility model, should still fall within the scope of the technical content disclosed in this utility model. Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of implementation of this utility model.

[0027] like Figure 1-2 As shown, an embodiment of this utility model provides an airtightness testing device for an automotive controller, including a base frame 10, a fixture 20 disposed on the top of the base frame 10, and an airtightness leak detector 30 disposed on one side of the fixture 20. The top surface of the fixture 20 has a placement groove 21 for placing and adsorbing the controller. The placement groove 21 has two adsorption areas 22 arranged side-by-side along the length of the fixture 20. Each adsorption area 22 has a suction groove 23. The bottom of the fixture 20 has an extraction hole 24 communicating with the suction groove 23. The extraction hole 24 is connected to a vacuum pump 40 inside the base frame 10 via an air pipe. The position of the extraction hole 24 can be set according to the specific conditions of the suction groove 23 and the base frame 10. It should be understood that the airtightness leak detector 30 is a conventional device in the art, and since this utility model does not make any improvements to it, its specific structure and operation will not be described in detail here.

[0028] In this embodiment of the invention, the car controller is placed in the placement slot 21 of the fixture 20 during use. Then, the vacuum pump 40 is started, and air is drawn out from the suction slot 23 through the air extraction hole 24 to generate negative pressure. Under the action of negative pressure, the controller in the suction slot 23 is firmly adsorbed into the placement slot 21, thereby tightly adsorbing the controller onto the fixture 20, realizing the rapid fixation of the controller without damaging the surface of the controller. Subsequently, the air tightness tester 30 detects its air tightness, effectively improving the detection efficiency.

[0029] Specifically, in this embodiment of the present invention, the shape of the plate placement groove 21 can be rectangular or other shapes, and this disclosure does not intend to limit it.

[0030] Specifically, in this embodiment of the invention, the size of the plate slot 21 is slightly larger than the size of the car controller, so as to limit the car controller to a certain extent.

[0031] Specifically, in this embodiment of the present invention, the height of the fixture 20 at the edge of the plate placement groove 21, i.e. the depth of the plate placement groove 21, can be set according to the thickness of the car controller, for example, it can be 0.5-0.75 times the thickness of the car controller, and this position can, to a certain extent, limit the position of the car controller, which can prevent the car controller from undergoing significant positional shift when the vacuum pump 40 is insufficient.

[0032] Specifically, such as Figure 2 As shown in this embodiment of the present invention, the suction groove 23 includes at least two first suction portions 231 extending along the length direction of the fixture 20 and at least one second suction portion 232 connected between two adjacent first suction portions 231. The second suction portion 232 communicates with the first suction portion 231. By providing suction portions extending in two directions, the suction area of ​​the suction groove 23 for the vehicle controller can be increased, which can improve the suction effect on various parts of the vehicle controller while ensuring the adsorption pressure, thereby improving the reliability of the vehicle controller.

[0033] Specifically, such as Figure 2 As shown in this embodiment of the present invention, the bottom of the plate-laying groove 21 is provided with a plurality of mounting holes 25, which are correspondingly provided with the suction groove 23, so as to fix the fixture 20 to the base frame 10 by connecting bolts. In order to improve the stability of the fixation, the plurality of mounting holes 25 can be evenly distributed on the bottom of the plate-laying groove 21. It is necessary to ensure that there is a certain distance between the mounting holes 25 and the suction groove 23 to prevent air leakage during operation, which would affect the stability of fixing the car controller.

[0034] Specifically, such as Figure 3As shown in the present invention embodiment, the base frame 10 includes a base 11 and a base plate 12. The base 11 is rotatably connected to the base plate 12. The base plate 12 can be composed of multiple plates spliced ​​together or integrally formed. It has an opening at its upper end, which is closed by rotating the base 11. The rotatable connection can be a conventional rotating mechanism that enables two components to rotate around an axis, such as a hinge or hinge, and therefore no limitation is made in the description of this embodiment.

[0035] Specifically, such as Figure 3-4 As shown in this embodiment of the present invention, the base frame 10 further includes a fixing member 50 for fixing the base 11 and the base plate 12 together. The fixing member 50 includes a locking tongue 51 symmetrically arranged on both sides of the base 11 and a locking buckle 52 symmetrically arranged on both sides of the base plate 12. The locking buckle 52 is operablely engaged with the locking tongue 51 to achieve a fixed connection between the base 11 and the base plate 12. The design of the locking tongue 51 and the locking buckle 52 increases the stability between the base 11 and the base plate 12 and reduces vibration and movement during the testing process.

[0036] Specifically, such as Figure 4 As shown in this embodiment of the utility model, handle slots 121 are provided on both sides of the base plate 12 to improve the portability and ease of use of the vehicle controller airtightness detection device.

[0037] Specifically, such as Figure 3-4 As shown in this embodiment of the utility model, the bottom of the base plate 12 is provided with foot pads 60, which are respectively located at the four bottom corners of the base plate 12 to give it better stability and provide a good detection state.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automobile controller airtightness detection device characterized by comprising: The utility model relates to a kind of vacuum leak detector, including chassis (10), the fixture (20) being arranged at the top of the chassis (10) and the airtight leak detector (30) being arranged at the side of fixture (20);Wherein, the top surface of the fixture (20) is formed with the film placing groove (21) for placing and adsorbing controller, two adsorption areas (22) are arranged side by side in the film placing groove (21) along the length direction of fixture (20), each adsorption area (22) is provided with suction slot (23), the bottom of the fixture (20) is provided with suction slot (23) with the suction hole (24) being connected, the suction hole (24) is connected with vacuum pump (40) in the chassis (10) by air pipe; The suction slot (23) includes at least two first suction parts (231) extending along the length direction of the fixture (20) and at least one second suction part (232) connected between the two adjacent first suction parts (231), and the second suction part (232) is communicated with the first suction part (231). The bottom of the film placing groove (21) is provided with a plurality of mounting holes (25), and the mounting holes (25) are correspondingly arranged with the suction slot (23).

2. The automotive controller airtightness detection device of claim 1, wherein, The chassis (10) includes a base (11) and a bottom plate (12), and the base (11) is rotatably connected with the bottom plate (12).

3. The automotive controller hermeticity testing device of claim 2, wherein, The chassis (10) further includes a fixing member (50) for fixedly connecting the base (11) and the bottom plate (12), and the fixing member (50) includes a lock tongue (51) symmetrically arranged on both sides of the base (11) and a lock catch (52) symmetrically arranged on both sides of the bottom plate (12), and the lock catch (52) is operatively buckled on the lock tongue (51) to achieve the fixed connection of the base (11) and the bottom plate (12).

4. The automotive controller hermeticity testing device of claim 2, wherein, Both sides of the bottom plate (12) are provided with handle grooves (121).

5. The automotive controller hermeticity testing device of claim 2, wherein, The bottom of the bottom plate (12) is provided with a foot pad (60), and the foot pad (60) is respectively arranged at the four bottom corners of the bottom plate (12).

Citation Information

Patent Citations

  • An air tightness detection device for a whole vehicle controller of a new energy vehicle

    CN221006695U