Refractory castable sample preparation device

Abstract

The utility model discloses a refractory castable sample preparation device, which relates to the technical field of refractory material production, and comprises a conveyor belt and support legs, and further comprises a mold arranged on the conveyor belt and used for casting molding; the shell is arranged on the supporting legs and is fixedly connected with the supporting legs; the mounting plate is arranged on the shell and is fixedly connected with the shell; the feeding cylinder is arranged on the mounting plate and is fixedly connected with the mounting plate; the stirring mechanism is arranged on the mounting plate and the shell and is used for stirring the refractory castable; and the discharging mechanism is arranged on the stirring mechanism and is used for controlling the pouring speed of the refractory castable. According to the device, by arranging the stirring mechanism, refractory castable for refractory castable sample preparation can be continuously stirred, so that the refractory castable is fully mixed, and the situation that the mixed refractory castable is separated due to long-time retention of the refractory castable and the quality of the casting sample preparation is influenced can be prevented through continuous stirring.

Description

Technical Field

[0001] This utility model relates to the field of refractory material production technology, and in particular to a refractory castable sample preparation device. Background Technology

[0002] A refractory castable sample preparation device is a piece of equipment used to prepare refractory material samples, mainly for testing and evaluating the performance of refractory castables in laboratories or production processes. During sample preparation, the refractory castable needs to be added to a casting device for pouring. Since the refractory castable is a mixture, it needs to be mixed before being added to the casting device. After mixing, during the waiting period before pouring, some separation of the mixed refractory castable occurs, resulting in impurities. Furthermore, it is impossible to control the pouring speed according to different refractory castables during pouring. Therefore, improvements are needed. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a refractory castable sample preparation device, which aims to solve the above-mentioned technical problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A refractory castable sample preparation device includes a conveyor belt and support legs, and further includes:

[0006] A mold, set on the conveyor belt, is used for casting and molding;

[0007] The outer casing is mounted on the support leg and is fixedly connected to the support leg;

[0008] A mounting plate is disposed on the outer casing and fixedly connected to the outer casing;

[0009] A feed cylinder is mounted on the mounting plate and fixedly connected to the mounting plate;

[0010] A stirring mechanism, mounted on the mounting plate and the outer casing, is used to stir the refractory castable;

[0011] The feeding mechanism, which is mounted on the mixing mechanism, is used to control the pouring speed of the refractory castable.

[0012] Preferably, the stirring mechanism includes:

[0013] The mounting part is provided on the mounting plate and the outer shell and is used for mounting and fixing the stirring mechanism;

[0014] A drive unit, disposed on the mounting unit, is used to provide power to the stirring mechanism.

[0015] Preferably, the mounting part includes;

[0016] A mixing tank is mounted on the mounting plate and the outer shell, and is fixedly connected to the mounting plate and the outer shell;

[0017] The system includes multiple connecting rods, which are disposed between the mixing tank and the mounting plate and are fixedly connected to the mixing tank and the mounting plate.

[0018] The discharge port is located on the mixing tank and is used for discharging refractory casting materials.

[0019] Preferably, the driving unit includes:

[0020] A first motor is mounted on the mounting plate and fixedly connected to the mounting plate;

[0021] A connector is disposed at the output end of the first motor and is fixedly connected to the output end of the first motor.

[0022] The stirring blade is mounted on the connector and is fixedly connected to the connector.

[0023] Preferably, the feeding mechanism includes:

[0024] The feeding section is located on the mixing tank and is used to receive the feeding port;

[0025] A casting section, located on the outer shell, is used for casting refractory materials.

[0026] Preferably, the feeding section includes:

[0027] A material discharge channel is disposed between the mixing tank and the outer shell, and is fixedly connected to the mixing tank and the outer shell;

[0028] The cam has two cams, and the two cams are disposed on the feeding channel and rotatably connected to the feeding channel;

[0029] A fixing plate is disposed on the outer casing and fixedly connected to the outer casing;

[0030] The gear has two parts, and the two gears are mounted on the cam and fixedly connected to the cam;

[0031] The second motor is mounted on the fixed plate and is fixedly connected to the fixed plate.

[0032] Preferably, the casting section includes:

[0033] A casting cavity is disposed on the outer shell and fixedly connected to the outer shell;

[0034] A telescopic pouring head is disposed inside the pouring cavity and is fixedly connected to the pouring cavity.

[0035] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0036] 1. This device, by setting up a stirring mechanism, can continuously stir the refractory castable used for refractory casting sample preparation, thereby ensuring thorough mixing of the refractory castable. Continuous stirring also prevents the refractory castable from separating due to prolonged retention, which would affect the quality of the casting sample.

[0037] 2. This device, by setting up a feeding mechanism, can change the pouring speed according to the properties of different refractory castables. It mainly affects the pouring speed by controlling the flow rate of the refractory castable, thereby controlling the pouring speed and ensuring the quality of the poured sample. Attached Figure Description

[0038] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0039] Figure 1 A three-dimensional structural schematic diagram of a refractory castable sample preparation device is shown.

[0040] Figure 2 A front view schematic diagram of a refractory castable sample preparation device is shown.

[0041] Figure 3 It shows Figure 2 A schematic diagram of the cross-sectional structure of AA.

[0042] Figure 4 A top view schematic diagram of a refractory castable sample preparation device is shown.

[0043] Figure 5 It shows Figure 4 Schematic diagram of the cross-sectional structure of BB.

[0044] Figure 6 A three-dimensional exploded view of part of the feeding mechanism of a refractory castable sample preparation device is shown.

[0045] Legend:

[0046] 1. Conveyor belt; 2. Support leg; 3. Mold; 4. Outer shell; 5. Mounting plate; 6. Feed cylinder; 7. Mixing tank; 8. Connecting rod; 9. Discharge port; 10. First motor; 11. Connecting piece; 12. Mixing blade; 13. Discharge channel; 14. Cam; 15. Gear; 16. Second motor; 17. Fixing plate; 18. Casting cavity; 19. Telescopic casting head. Detailed Implementation

[0047] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0048] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0049] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0051] Reference Figures 1 to 6 The present invention provides a further description of an embodiment of a refractory castable sample preparation device.

[0052] A refractory castable sample preparation device includes a conveyor belt 1 and a support leg 2, and further includes: a mold 3, disposed on the conveyor belt 1, for casting; a shell 4, disposed on the support leg 2 and fixedly connected to the support leg 2; a mounting plate 5, disposed on the shell 4 and fixedly connected to the shell 4; a feed cylinder 6, disposed on the mounting plate 5 and fixedly connected to the mounting plate 5; a stirring mechanism, disposed on the mounting plate 5 and the shell 4, for stirring the refractory castable; and a feeding mechanism, disposed on the stirring mechanism, for controlling the casting speed of the refractory castable.

[0053] refer to Figure 1 and Figure 2 In a preferred embodiment, the stirring mechanism includes: a mounting part disposed on the mounting plate 5 and the outer shell 4 for mounting and fixing the stirring mechanism; and a driving part disposed on the mounting part for providing power to the stirring mechanism.

[0054] refer to Figure 2 and Figure 3 In a preferred embodiment, the mounting part includes: a mixing tank 7, disposed on the mounting plate 5 and the outer shell 4, and fixedly connected to the mounting plate 5; a plurality of connecting rods 8, disposed between the mixing tank 7 and the mounting plate 5, and fixedly connected to the mixing tank 7; and a discharge port 9, disposed on the mixing tank 7, for discharging refractory casting material.

[0055] refer to Figure 2 and Figure 3 In a preferred embodiment, the drive unit includes: a first motor 10, which is disposed on the mounting plate 5 and fixedly connected to the mounting plate 5; a connector 11, which is disposed on the output end of the first motor and fixedly connected to the output end of the first motor; and a stirring blade 12, which is disposed on the connector 11 and fixedly connected to the connector 11.

[0056] In this configuration, the connecting rod 8 is used to fix the mixing tank 7 again; the discharge port 9 is used for the refractory castable in the mixing tank 7 to enter the discharge channel 13; the first motor 10 is used to provide power to drive the connecting piece 11 and the stirring blade 12 to rotate; the connecting piece 11 is used to connect the first motor 10 and the stirring blade 12; the stirring blade 12 is used to continuously stir the refractory castable in the mixing tank 7 to prevent the mixed materials from separating.

[0057] refer to Figure 4 and Figure 5In a preferred embodiment, the feeding mechanism includes: a feeding section disposed on the mixing tank 7 for receiving the feeding port 9; and a casting section disposed on the outer shell 4 for casting refractory materials.

[0058] refer to Figure 5 and Figure 6 In a preferred embodiment, the feeding unit includes: a feeding channel 13, disposed between the mixing tank 7 and the outer shell 4, and fixedly connected to the mixing tank 7; two cams 14, disposed on the feeding channel 13 and rotatably connected to the feeding channel 13; a fixing plate 17, disposed on the outer shell 4 and fixedly connected to the outer shell 4; two gears 15, disposed on the cams 14 and fixedly connected to the cams 14; and a second motor 16, disposed on the fixing plate 17 and fixedly connected to the fixing plate 17.

[0059] refer to Figure 5 In a preferred embodiment, the casting section includes: a casting cavity 18 disposed on the outer shell 4 and fixedly connected to the outer shell 4; and a telescopic casting head 19 disposed inside the casting cavity 18 and fixedly connected to the casting cavity 18.

[0060] In this configuration, the feeding channel 13 is used for the refractory castable to enter the casting cavity 18; the cam 14 is used to close and open the feeding channel 13, and the size of the opening channel is controlled by the rotation angle of the cam 14, which affects the flow rate of the refractory castable and thus controls the casting speed; the output end of the second motor 16 is connected to one of the gears 15, which rotates the gear 15, and the two gears 15 mesh and rotate in opposite directions, which can drive the cam 14 to rotate.

[0061] This device, through its stirring mechanism, continuously agitates the refractory castable used in sample preparation, ensuring thorough mixing and preventing separation of the mixed refractory castable due to prolonged stagnation, which would negatively impact sample quality. Furthermore, the device's feeding mechanism allows for adjustments to the pouring speed based on the properties of different refractory castables. This is primarily achieved by controlling the flow rate of the refractory castable, thereby influencing the pouring speed and ultimately ensuring sample quality.

[0062] Working principle: When using this device, the refractory castable is added into the mixing tank 7 through the feed cylinder 6. Inside the mixing tank 7, the first motor 10 drives the stirring blade 12 to rotate. The rotation of the stirring blade 12 fully mixes the refractory castable in the mixing tank 7. After the mixing is completed, the speed of the first motor 10 decreases, and the mold 3 is transported to the bottom of the pouring head by the conveyor belt 1. At this time, the second motor 16 is started. The second motor 16 rotates clockwise and drives the gear 15 connected to the second motor 16 to rotate clockwise. This gear 15 drives another gear 15 to rotate counterclockwise. At the same time, the two gears 15 drive the cam 14 to rotate. The two cams 14 rotate in opposite directions to open the channel for the refractory castable to flow downward, allowing the refractory castable to enter the casting cavity 18 through the feeding channel 13, and then enter the telescopic casting head from the casting cavity 18. The telescopic casting head 19 will change according to the height of the mold 3 to allow the refractory castable to enter the mold 3. During casting, the rotation angle of the gear 15 controlled by the second motor 16 can be used to control the gap of the two cams 14 opening the channel, thereby controlling the flow rate of the refractory castable and thus changing the casting speed.

[0063] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A refractory castable sample preparation device comprising a conveyor belt (1) and support legs (2), characterized in that, Also include: Mold (3), provided on the conveyor belt (1), for casting; Housing (4), provided on the support leg (2), and fixedly connected with the support leg (2); Mounting plate (5), provided on the shell (4), and fixedly connected with the shell (4); Feeding cylinder (6), provided on the mounting plate (5), and fixedly connected with the mounting plate (5); Stirring mechanism, provided on the mounting plate (5) and shell (4), for stirring refractory castable; Discharging mechanism, provided on the stirring mechanism, for controlling the casting speed of refractory castable.

2. A refractory castable specimen preparation device according to claim 1, wherein The stirring mechanism comprises: Mounting portion, provided on the mounting plate (5) and shell (4), for mounting and fixing the stirring mechanism; Driving portion, provided on the mounting portion, for providing power for the stirring mechanism.

3. A refractory castable sample preparation device according to claim 2, wherein The mounting portion comprises: Stirring barrel (7), provided on the mounting plate (5) and shell (4), and fixedly connected with the mounting plate (5), the stirring barrel (7) is fixedly connected with the shell (4); Connecting rod (8) has a plurality of, and a plurality of connecting rod (8) is arranged between the stirring barrel (7) and the mounting plate (5), and is fixedly connected with the stirring barrel (7), the connecting rod (8) is fixedly connected with the mounting plate (5); Discharge port (9), provided on the stirring barrel (7), for discharging refractory castable.

4. A refractory castable sample preparation device according to claim 3, wherein The driving portion comprises: First motor (10), provided on the mounting plate (5), and fixedly connected with the mounting plate (5); Connecting piece (11), provided on the output end of the first motor (10), and fixedly connected with the output end of the first motor (10); Stirring blade (12), provided on the connecting piece (11), and fixedly connected with the connecting piece (11).

5. A refractory castable specimen preparation device according to claim 4, wherein The discharging mechanism comprises: Discharging portion, provided on the stirring barrel (7), for receiving the discharge port (9); Pouring portion, provided on the shell (4), for pouring refractory material.

6. A refractory castable specimen preparation device according to claim 5, wherein The discharging portion comprises: Discharge channel (13), provided between the stirring barrel (7) and the shell (4), and fixedly connected with the stirring barrel (7), the discharge channel (13) is fixedly connected with the shell (4); Cam (14) has two, and two cams (14) are provided on the discharge channel (13), and are rotatably connected with the discharge channel (13); Fixed plate (17), provided on the shell (4), and fixedly connected with the shell (4); Gear (15) has two, and two gears (15) are provided on the cam (14), and are fixedly connected with the cam (14); Second motor (16), provided on the fixed plate (17), and fixedly connected with the fixed plate (17).

7. A refractory castable specimen preparation device according to claim 6, wherein The pouring portion comprises: Pouring cavity (18), provided on the shell (4), and fixedly connected with the shell (4); Telescopic pouring head (19), provided in the pouring cavity (18), and fixedly connected with the pouring cavity (18).

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