Component analysis instrument for rubber dispersing agent
By introducing a spiral guide plate and agitation mechanism into the component analysis instrument for rubber dispersants, combined with the design of a negative pressure pump and jet nozzle, the influence of dust and contaminants on the analysis results was solved, achieving efficient dispersion and optimized purity of rubber dispersants.
Patent Information
- Application Number
- CN202520009342.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In the prior art, rubber dispersants are easily contaminated by dust and other pollutants during the preparation process, which affects the accuracy of the analytical results.
An instrument for analyzing the composition of rubber dispersants was designed, comprising a working cylinder with a spiral guide plate and a stirring mechanism. Through the cooperation of a negative pressure pump and an air jet, the rubber dispersant is stirred and impurities are removed. The foreign matter and impurities attached to the particle surface are removed by using spiral-shaped gas purging and filter screen filtration.
It effectively increases the dispersion effect of rubber dispersants, removes attached foreign matter and impurities, ensures the purity of analysis results during sampling, optimizes the purity of raw materials, and avoids the influence of dust and contaminants.
Smart Images

Figure CN223769878U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of component analysis technology, and in particular to a component analysis instrument for rubber dispersants. Background Technology
[0002] Rubber dispersants, as additives to improve the processing performance of rubber, are usually composed of a variety of chemical components, including surfactants, fillers, polymer modifiers (white flat round particles), etc. In the rubber industry, these dispersants are usually used with other chemicals to achieve the best mixing effect and final product performance. However, the rubber dispersants used may not be completely purified during the preparation process and may contain non-target components and other impurities. In order to improve the quality of rubber products, it is necessary to perform component analysis on the rubber dispersants used.
[0003] In existing technologies, rubber dispersants are usually tested using analytical instruments. This requires taking a sample of the rubber dispersant, placing it in a sampling tube, and then placing the sampling tube into the analytical instrument for testing and analysis. After production, rubber dispersants are usually stored in a ventilated warehouse. However, the open environment can easily allow dust and other contaminants to enter the dispersant, which can affect the analysis results during sampling. Utility Model Content
[0004] The purpose of this invention is to solve the problem in the prior art where dust and other contaminants enter the dispersant and affect the analysis results, and to propose a component analysis instrument for rubber dispersants.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An instrument for analyzing the composition of a rubber dispersant includes a working box with analytical components, and further includes: a working cylinder rotatably connected inside the working box, with an opening at the top of the working cylinder, wherein a guide plate is fixedly connected to the inner wall of the working cylinder and the guide plate is spiral-shaped, and an agitation mechanism is provided inside the working cylinder, the agitation end of the agitation mechanism cooperating with the guide plate; and a drive unit provided inside the working box for driving the working cylinder to rotate, wherein when the working cylinder rotates, the agitation end of the agitation mechanism is in the opposite direction to the rotation of the working cylinder.
[0007] To facilitate the agitation of the rubber dispersant, preferably, the agitation mechanism includes a hollow tube rotatably connected to the working box, the hollow tube extending into the working cylinder and provided with a limiting plate, the limiting plate having an air jet hole connected to the hollow tube.
[0008] To make the hollow tube and the rotating shaft rotate in opposite directions, the drive unit further includes a rotating shaft rotatably connected to the working box, the working cylinder being fixedly connected to the rotating shaft, a connecting shaft being rotatably connected inside the working box, the connecting shaft being driven by the rotating shaft through gears, and the hollow tube being driven by the connecting shaft through a pulley.
[0009] To facilitate the rotation of the shaft, a transmission disc is fixedly connected inside the working box. A turbine blade is installed inside the cavity of the transmission disc, which is extended by the connecting shaft. The transmission disc is connected to the hollow tube through a pipe. A negative pressure pump is installed inside the working box, and the output end of the negative pressure pump is fixedly connected to the transmission disc through a pipe.
[0010] To facilitate the delivery of gas into the hollow tube, preferably, a sleeve is fixedly connected inside the working box, the bottom of the hollow tube extends into the sleeve, and the transmission disc is connected to the sleeve through a pipe.
[0011] To facilitate the filtration of the transported gas, preferably, a filter box is fixedly connected inside the working chamber. The filter box is divided into an air inlet chamber and an air outlet chamber by a partition, and both the air inlet chamber and the air outlet chamber are equipped with filter screens. The input end of the negative pressure pump is connected to the air inlet chamber through a pipe, and the air outlet chamber is connected to the working cylinder through a pipe.
[0012] Furthermore, a funnel is fixedly connected inside the working box, the bottom of the funnel extends into the working cylinder cavity, the working box is provided with a feed inlet and the feed inlet is connected to the funnel, and a sealing plate is detachably connected to the feed inlet, and the funnel is connected to the air outlet chamber through a pipe.
[0013] Compared with the prior art, this utility model provides a component analysis instrument for rubber dispersants, which has the following beneficial effects:
[0014] 1. This rubber dispersant is used in a component analysis instrument. Through the combination of a guide plate and a limiting plate, the rubber dispersant can be continuously collided inside the working cylinder, and impurities or dust on the rubber dispersant can be collided. Then, the dust or impurities are blown away in a spiral pattern through the air jet. On the one hand, this can effectively increase the dispersion effect of the rubber dispersant. On the other hand, the air jet also helps to remove foreign matter and impurities adhering to the surface of the particles. Therefore, the analysis results will not be affected during sampling, and the purity of the raw materials is optimized.
[0015] 2. This rubber dispersant can be used with component analysis instruments. Through the filter screen, impurities in the air entering or leaving the filter box can be intercepted and filtered, and dust can be collected.
[0016] The parts of this device not covered are the same as or can be implemented using existing technology. On the one hand, this utility model can effectively increase the dispersion effect of rubber dispersant. On the other hand, air jetting also helps to remove foreign matter and dust adhering to the surface of particles, so that the analysis results will not be affected during sampling, thus optimizing the purity of raw materials. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the isometric structure of a component analysis instrument for rubber dispersants proposed in this utility model;
[0018] Figure 2 This invention provides a schematic diagram of the cross-section of a component analysis instrument for a rubber dispersant. Figure 1 ;
[0019] Figure 3 This invention provides a schematic diagram of the cross-section of a component analysis instrument for a rubber dispersant. Figure 2 ;
[0020] Figure 4 This is a partial structural diagram of a component analysis instrument for rubber dispersants proposed in this utility model. Figure 1 ;
[0021] Figure 5 This is a partial structural diagram of a component analysis instrument for rubber dispersants proposed in this utility model. Figure 2 .
[0022] In the diagram: 1. Working box; 2. Detection box; 3. Working cylinder; 4. Guide plate; 5. Funnel; 6. Sealing plate; 7. Hollow tube; 8. Limiting plate; 9. Air jet hole; 10. Negative pressure pump; 11. Rotating shaft; 12. Connecting shaft; 13. Sleeve; 14. Transmission disc; 15. Turbine blade; 16. Filter box; 17. Partition plate; 18. Filter screen. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Example:
[0026] Reference Figures 1-5 An instrument for analyzing the components of a rubber dispersant includes a work box 1 with analytical components. The analytical components mainly include: a detection box 2 with a drawer for holding a component analysis injector; the detection box 2 can be a gas chromatograph containing an injector for introducing the sample into the chromatographic column; the chromatographic column, typically a long, thin tube filled with a specific material, used to separate the components in the sample; a heating furnace for heating and vaporizing the rubber dispersant sample; a detector for quantitative and qualitative analysis of the gaseous components, such as a flame ionization detector (FID) or mass spectrometer (MS); and a computer system for data acquisition and analysis, generating an analytical report.
[0027] In addition, a working cylinder 3 is rotatably connected inside the working box 1, and an opening is formed at the top of the working cylinder 3 so that the rubber dispersant can be put into the working cylinder 3. A guide plate 4 is fixedly connected to the inner wall of the working cylinder 3, and the guide plate 4 is spiral. An agitation mechanism is provided inside the working cylinder 3, and the agitation end of the agitation mechanism cooperates with the guide plate 4.
[0028] Furthermore, the aforementioned stirring mechanism includes a hollow tube 7 rotatably connected to the working box 1, the hollow tube 7 extending into the working cylinder 3 and provided with a limiting plate 8, the limiting plate 8 having an air jet hole 9, the air jet hole 9 being connected to the hollow tube 7.
[0029] Gas can be transported into the limiting plate 8 through the hollow tube 7. The limiting plate 8 is provided with a flow cavity, which is connected to the hollow tube 7 and the jet hole 9. When the hollow tube 7 rotates, gas can also be transported into the hollow tube 7. The gas is then ejected from the jet hole 9, and the limiting plate 8 and the ejected gas are in a spiral state.
[0030] Furthermore, a drive unit is provided inside the working box 1 to drive the working cylinder 3 to rotate. When the working cylinder 3 rotates, the hollow tube 7 rotates in the opposite direction to the working cylinder 3.
[0031] The aforementioned drive unit includes a rotating shaft 11 rotatably connected to the working box 1, a working cylinder 3 fixedly connected to the rotating shaft 11, a connecting shaft 12 rotatably connected inside the working box 1, the connecting shaft 12 being driven by the rotating shaft 11 through gears, and the hollow tube 7 being driven by the connecting shaft 12 through a pulley.
[0032] Reference Figure 2 When the connecting shaft 12 rotates, the connecting shaft 12 will drive the rotating shaft 11 to rotate through the gear. During this process, the connecting shaft 12 will also drive the hollow tube 7 to rotate through the pulley, so that the rotation direction of the connecting shaft 12 and the hollow tube 7 is opposite.
[0033] A transmission disc 14 is fixedly connected inside the working box 1. A connecting shaft 12 extends into the cavity of the transmission disc 14 and a turbine blade 15 is installed. The transmission disc 14 is connected to the hollow tube 7 through a pipe. A negative pressure pump 10 is installed inside the working box 1. The output end of the negative pressure pump 10 is fixedly connected to the transmission disc 14 through a pipe.
[0034] When the negative pressure pump 10 starts, the gas will be transported to the transmission disc 14 through the pipeline, which will drive the turbine blade 15 to rotate, and the turbine blade 15 will drive the connecting shaft 12 to rotate.
[0035] A sleeve 13 is fixedly connected inside the working chamber 1. The bottom of the hollow tube 7 extends into the sleeve 13, and the transmission disc 14 is connected to the sleeve 13 through a pipe. The gas in the transmission disc 14 is transported to the hollow tube 7 through the sleeve 13 and then ejected from the jet hole 9. At the same time, the guide plate 4 and the limiting plate 8 work together to make the rubber dispersant continuously collide inside the working chamber 3 and collide with impurities or dust on the rubber dispersant. Then, the dust or impurities are blown away in a spiral pattern through the jet hole 9. On the one hand, this can effectively increase the dispersion effect of the rubber dispersant. On the other hand, the jet also helps to remove foreign matter and impurities dust attached to the surface of the particles, so that the analysis results will not be affected during sampling, and the purity of the raw materials will be optimized.
[0036] A filter box 16 is fixedly connected inside the working chamber 1. The filter box 16 is divided into an air inlet chamber and an air outlet chamber by a partition 17. Both the air inlet chamber and the air outlet chamber are equipped with filter screens 18. The input end of the negative pressure pump 10 is connected to the air inlet chamber through a pipe, and the air outlet chamber is connected to the working cylinder 3 through a pipe. The filter screens 18 can intercept and filter impurities in the air entering or leaving the filter box 16 and collect dust.
[0037] A funnel 5 is fixedly connected inside the working box 1. The bottom of the funnel 5 extends into the cavity of the working cylinder 3. A feed inlet is provided on the working box 1 and is connected to the funnel 5. A sealing plate 6 is detachably connected to the feed inlet. The funnel 5 is connected to the air outlet through a pipe. An intercepting net is provided on the pipe to prevent the raw material in the cavity of the working cylinder 3 from flowing out.
[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An ingredient analysis apparatus for rubber dispersants, comprising a work tank (1) with an analysis assembly, characterized in that, Also include: Rotary connection in the working tank (1) working cylinder (3), and the working cylinder (3) top opening, Wherein, the working cylinder (3) inner wall fixedly connected with the guide plate (4), and the guide plate (4) is spiral, the working cylinder (3) is provided with stirring mechanism, and the stirring end of stirring mechanism is matched with the guide plate (4); The driving part is arranged in the working tank (1), which is used for driving the working cylinder (3) to rotate, when the working cylinder (3) rotates, the stirring end of the stirring mechanism is opposite to the rotating direction of the working cylinder (3).
2. An ingredient analyzer for rubber dispersants according to claim 1, characterized by The stirring mechanism comprises a hollow tube (7) rotatably connected to the working tank (1), the hollow tube (7) extends into the working cylinder (3) and is provided with a limiting plate (8), the limiting plate (8) is provided with a jet hole (9), and the jet hole (9) is communicated with the hollow tube (7).
3. An ingredient analyzer for rubber dispersants according to claim 1, characterized by The driving part comprises a rotating shaft (11) rotatably connected to the working tank (1), the working cylinder (3) is fixedly connected to the rotating shaft (11), the working tank (1) is rotatably connected with a connecting shaft (12), the connecting shaft (12) is drivingly connected with the rotating shaft (11) through a gear, and the hollow tube (7) is drivingly connected with the connecting shaft (12) through a belt wheel.
4. An apparatus for analyzing ingredients of a rubber dispersant according to claim 3, characterized by The working tank (1) is fixedly connected with a transmission disc (14), the connecting shaft (12) extends into the cavity of the transmission disc (14) and is provided with a turbine blade (15), the transmission disc (14) is communicated with the hollow tube (7) through a pipeline, and the working tank (1) is provided with a negative pressure pump (10), and the output end of the negative pressure pump (10) is fixedly connected with the transmission disc (14) through a pipeline.
5. An apparatus for analyzing ingredients of a rubber dispersant according to claim 4, characterized by The working tank (1) is fixedly connected with a sleeve (13), the bottom of the hollow tube (7) extends into the sleeve (13), and the transmission disc (14) is communicated with the sleeve (13) through a pipeline.
6. An ingredient analyzer for rubber dispersants according to claim 4, characterized by The working tank (1) is fixedly connected with a filter box (16), the filter box (16) is divided into an air inlet cavity and an air outlet cavity by a partition (17), and the air inlet cavity and the air outlet cavity are both provided with a filter screen (18), the input end of the negative pressure pump (10) is communicated with the air inlet cavity through a pipeline, and the air outlet cavity is communicated with the working cylinder (3) through a pipeline.
7. An ingredient analyzer for rubber dispersants according to claim 6, characterized by The working tank (1) is fixedly connected with a funnel (5), the bottom of the funnel (5) extends into the cavity of the working cylinder (3), the working tank (1) is provided with a feeding port, the feeding port is communicated with the funnel (5), and the feeding port is detachably connected with a sealing plate (6), and the funnel (5) is communicated with the air outlet cavity through a pipeline.