Quantitative strip tidying device for tea processing
By designing a quantitative tea processing device, automated tea screening and discharge were achieved, solving the problems of difficult tea screening and cleaning in existing equipment, and improving tea quality and production efficiency.
Patent Information
- Application Number
- CN202520244900.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing tea processing equipment lacks a structure for screening finished tea leaves, making it impossible to effectively classify tea leaves according to size and shape regularity. Cleaning is also difficult, and debris easily accumulates, affecting equipment operation and tea quality.
A quantitative tea processing device was designed, comprising a sliding component, a flipping component, a sieving structure, and a vibrating hammer. The device achieves tea shaping and sieving through sliding and flipping motions, combines heating elements for fixing and shaping, and uses the vibrating hammer to prevent clogging, automatically discharging and screening tea of varying quality.
It has enabled automated screening and discharge of tea leaves, improving the consistency and quality of tea leaves, reducing cleaning difficulty and labor costs, and ensuring the purity of tea leaves and production efficiency.
Smart Images
Figure CN223772987U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea processing equipment field especially relates to a tea processing ration striping device. BACKGROUND
[0002] Tea, refers to the leaf and bud of tea plant. It refers to the leaf of evergreen shrub tea plant that can be used for making tea and the beverage made by these leaves. And striping is the process of making tea into strips, the purpose is to shape, dehydrate, show the hair and improve the aroma of tea, tea striping needs to use striping machine. In the process of striping tea by striping machine, tea is shaped by reciprocating motion in the groove, collision and friction, and at the same time, corresponding physical and biochemical changes of tea occur under the action of heating device, to inactivate polyphenol oxidase, evaporate part of water, volatilize the smell of grass, soften the tissue, and achieve the purpose of fixation and shaping.
[0003] However, in actual use, it is found that the existing equipment still has the following technical problems: most of the existing tea processing equipment only focuses on the striping link of tea, and seriously lacks consideration for further improving the quality of finished tea in design concept, so it generally does not have the structure for screening tea after shaping. This makes it difficult for tea after processing to complete the screening process directly in the equipment, and it is difficult to effectively classify tea according to its size, shape, and other key indicators.
[0004] At the same time, it is difficult to clean the equipment: tea crumbs, tea powder and other impurities will be produced during the pouring process after tea processing, which will easily accumulate in the gaps and corners of the striping device, making it difficult to clean. If not cleaned in time, it will not only affect the normal operation of the equipment, but also breed bacteria and contaminate tea.
[0005] Therefore, in view of the problem that the existing tea processing ration striping device does not have the function of screening good and bad tea after processing, a tea processing ration striping device is needed to solve the above problems. Utility model content
[0006] In order to solve the problem that the existing technology does not have the function of screening good and bad tea after processing, the present application provides a tea processing ration striping device.
[0007] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0008] A kind of tea processing rationing strip device, including machine body, the top of the machine body is connected with bottom plate by sliding assembly, the top of the bottom plate is connected with kettle by turnover assembly, multiple discharge ports corresponding with U-shaped groove are formed in the front side of the kettle, the front side of the kettle is rotatably connected with cover, the bottom end of the cover is fixedly connected with counterweight outside, the top center of the machine body is equipped with heating sheet, the top end of the front side of the machine body is equipped with installation groove one, the filter plate is connected with the installation groove two by the clamping block two, the clamping block two is connected with storage tank by installation groove two, the inner wall of the left and right sides of the machine body is connected by rotating rod, multiple vibrating hammers are rotatably connected with the rotating rod outside, the top side rear end of multiple vibrating hammers is connected with the inner wall top side of the machine body by spring, multiple vibrating hammers are connected with motor two by eccentric block two.
[0009] As a further improvement of the utility model, the sliding assembly includes sliding block, sliding groove, the sliding block is fixedly connected at the bottom of the bottom plate, the sliding groove is formed in the top of the machine body, and the sliding block is slidably connected with the sliding groove.
[0010] As a further improvement of the utility model, the turnover assembly includes rotating shaft, telescopic rod, the rotating shaft is rotatably connected at the top of the front end of the bottom plate, and the bottom of the kettle is rotatably connected with the rotating shaft.
[0011] As a further improvement of the utility model, the telescopic rod is rotatably connected at the top of the rear end of the bottom plate, and the top end of the telescopic rod is rotatably connected with the right side of the outer wall of the kettle.
[0012] As a further improvement of the utility model, multiple U-shaped grooves are formed in the top of the kettle.
[0013] As a further improvement of the utility model, the left side of the bottom plate is rotatably connected with movable rod, the left end of the movable rod is rotatably connected with eccentric block one, the bottom of the eccentric block one is fixedly connected with motor one, and the motor one is fixedly connected at the left end of the top of the machine body.
[0014] As a further improvement of the utility model, the bottom end of the inside of the cover is fixedly connected with magnetic block.
[0015] As a further improvement of the utility model, the left side of the storage tank is slidably connected with storage hopper and waste hopper, and the installation position of the waste hopper is below the direction of the orthographic projection of the filter plate.
[0016] Compared with the prior art, the present application has at least one of the following beneficial technical effects:
[0017] 1. The utility model discloses, add the sieve and prevent the structure of blocking, through sieve structure, can effectively separate the size, shape of tea that does not meet the standard, need not additional screening procedure, reduce manpower and time input, improve the overall production efficiency, improve the consistency and quality of finished tea, satisfy the demand of market to high -quality tea.
[0018] 2. The utility model discloses, avoid the tea crumb, tea powder residual accumulation in the gap, corner, greatly reduce the frequency and difficulty of manual cleaning, reduce the working strength of maintenance personnel, save time and manpower cost, prevent sundries residual can avoid its mix in the next batch of tea processing, guarantee the purity and health quality of tea, improve product quality. DRAWINGS
[0019] Figure 1 It is a perspective view of a tea processing quantitative striping device provided by the utility model;
[0020] Figure 2 It is a structure schematic view of sliding assembly and turnover assembly in a tea processing quantitative striping device provided by the utility model;
[0021] Figure 3 It is Figure 2 The enlarged view of A in the middle;
[0022] Figure 4 It is Figure 2 The enlarged view of B in the middle;
[0023] Figure 5 It is a structure schematic view of filter plate in a tea processing quantitative striping device provided by the utility model.
[0024] Legend:
[0025] 1, machine body, 2, motor one, 3, eccentric block one, 4, movable rod, 5, bottom plate, 6, sliding assembly, 7, turnover assembly, 8, slot pot, 9, U-shaped groove, 10, discharge port, 11, flip cover, 12, magnetic attraction block, 13, counterweight block, 14, installation groove one, 15, clamping block one, 16, filter plate, 17, clamping block two, 18, installation groove two, 19, storage tank, 20, storage hopper, 21, waste hopper, 22, rotating rod, 23, vibrating hammer, 24, spring, 25, eccentric block two, 26, motor two, 27, heating sheet, 601, sliding block, 602, sliding slot, 701, rotating shaft, 702, telescopic rod. DETAILED DESCRIPTION
[0026] To make the purpose, technical scheme and advantage of the embodiments of the application more clear, the technical scheme in the embodiments of the application will be described clearly and completely below with the drawings in the embodiments of the application. Obviously, the described embodiments are part of the embodiments of the application, not all the embodiments of the application.
[0027] Therefore, the following detailed description of the embodiments of the application provided in the accompanying drawings is not intended to limit the scope of the application claimed, but merely represents selected embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the application.
[0028] It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0029] In the description of the application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the application is usually placed, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, if the terms "first", "second" and the like appear in the description of the application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] In addition, if the terms "horizontal", "vertical" and the like appear in the description of the application, they do not mean that the component must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that its direction is relatively more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0031] In the description of the application, it should also be noted that unless otherwise explicitly specified and limited, if the terms "arrangement", "installation", "connection", "connection" appear, they should be understood in a broad sense, for example, they can be fixedly connected, or detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium; can be the communication inside two elements. For those of ordinary skill in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0032] Example 1:
[0033] Reference Figure 1 , Figure 2 and Figure 5A kind of tea processing rationing strip device, including body 1, body 1 top is connected with bottom plate 5 by sliding assembly 6, bottom plate 5 top is connected with tank 8 by turnover assembly 7, tank 8 front side is equipped with multiple corresponding discharge port 10 with U-shaped groove 9, tank 8 front side is rotatably connected with flap 11, flap 11 outer side bottom end is fixedly connected with counterweight 13, heating sheet 27 is installed in the center of body 1 top, installation groove one 14 is set up in the top end of body 1 front side, installation groove one 14 is connected with filter plate 16 by clamping block one 15, clamping block two 17 is fixedly connected with filter plate 16 bottom end, clamping block two 17 is connected with storage tank 19 by installation groove two 18, the inner wall of the left and right sides of body 1 is connected by rotating lever 22, multiple vibrating hammer 23 is rotatably connected with the outer side of rotating lever 22, multiple vibrating hammer 23 top side rear end is connected with the inner wall top side of body 1 by spring 24, multiple vibrating hammer 23 is connected with motor two 26 by eccentric block two 25.
[0034] Specifically, during the tea processing, with the reciprocating sliding of the bottom plate 5, the kettle 8 installed on the bottom plate 5 also moves, and the tea in the kettle 8 is repeatedly turned, collided and rubbed under this movement. During the repeated turning, the tea is in contact and extruded with the inner wall of the kettle 8 and between the tea, and the shape of the tea is gradually shaped under the mechanical external force. At the same time, the heating sheet 27 installed at the top center of the machine body 1 generates heat after being electrified, and the heat is transferred to the kettle 8, so that a high-temperature environment is formed in the kettle 8. Under the combined action of high temperature and repeated turning, collision and rubbing of the tea, the tea undergoes a series of important physical and biochemical changes. When the turnover assembly 7 is working, the telescopic rod 702 drives the kettle 8 to turn around the rotating shaft 701 through telescopic action. The advantage of this design is that after the tea striping is completed, the tea in the kettle 8 can be easily and quickly poured out. By precisely controlling the telescopic length of the telescopic rod 702, the turning angle of the kettle 8 can be accurately adjusted to ensure that the tea can be completely and cleanly poured out of the discharge port 10, and at the same time, the tea is prevented from spilling during pouring, ensuring the efficiency and cleanliness of tea processing. During normal tea striping, the kettle 8 is in a horizontal state, and the cover 11 is kept closed by its own gravity and the connecting structure with the kettle 8 to prevent the tea from accidentally falling from the discharge port 10. When the kettle 8 needs to be turned to discharge, with the inclination of the kettle 8, the counterweight 13 generates a torque that makes the cover 11 rotate around the rotating point of the cover 11 and the kettle 8 due to the action of gravity, thereby automatically opening the discharge port 10, and the tea flows out smoothly. This design of using the counterweight 13 to automatically open and close the cover 11 greatly improves the automation degree of discharging, reduces the manual operation steps, improves the work efficiency, and also avoids the mistakes that may be caused by manual operation. When the tea poured out of the discharge port 10 of the kettle 8 passes through the filter plate 16, the filter plate 16 screens the tea according to the set aperture size, and the tea meeting the standard passes through the filter plate 16 into the storage box 19, while the tea not meeting the standard, debris and other impurities are screened out by the filter plate 16 and fall into the waste hopper 21. This structure connected by the clamping block and the mounting groove makes the installation and disassembly of the filter plate 16 extremely convenient. When the filter plate 16 is blocked by impurities or needs to be replaced, the worker can easily take it off from the machine body 1 for cleaning or replacement, ensuring the continuous and efficient filtration process and effectively improving the purity of the tea. After the motor 26 is started, the eccentric block 25 rotates, and the eccentric rotation of the eccentric block 25 makes the vibrating hammer 23 swing around the rotating rod 22, thereby periodically knocking the filter plate 16. After the vibrating hammer 23 knocks the filter plate 16, the spring 24 uses its elastic force to pull the vibrating hammer 23 back to the initial position, preparing for the next knocking. The main function of this structure is to prevent the filter plate 16 from being blocked by tea and debris during tea screening. Through the continuous knocking of the vibrating hammer 23, the impurities and tea remaining on the filter plate 16 can fall off in time, ensuring that the filter holes of the filter plate 16 are always unblocked.Maintain the high efficiency of the filtering effect, further improve the quality and efficiency of tea processing.
[0035] Embodiment 2:
[0036] Reference Figures 2-4 The sliding assembly 6 includes a sliding block 601 and a sliding groove 602, the sliding block 601 is fixedly connected to the bottom of the bottom plate 5 at the front and rear ends, the sliding groove 602 is opened at the top of the machine body 1 at the front and rear ends, the sliding block 601 and the sliding groove 602 are in sliding connection, the turnover assembly 7 includes a rotating shaft 701 and an extension rod 702, the rotating shaft 701 is rotatably connected to the top of the bottom plate 5 at the front end, the bottom of the groove pot 8 is rotatably connected to the rotating shaft 701 at the front end, the extension rod 702 is rotatably connected to the top of the bottom plate 5 at the rear end, the top end of the extension rod 702 is rotatably connected to the outer wall of the groove pot 8 at the right side, a plurality of U-shaped grooves 9 are opened at the top of the groove pot 8, the movable rod 4 is rotatably connected to the left side of the bottom plate 5, the eccentric block one 3 is rotatably connected to the left end of the movable rod 4, the motor one 2 is fixedly connected to the bottom of the eccentric block one 3, the motor one 2 is fixedly connected to the top of the machine body 1 at the left end, the magnetic attraction block 12 is fixedly connected to the inside of the cover 11 at the bottom end, the storage box 19 is slidably connected with the storage hopper 20 and the waste hopper 21 at the left side, the installation position of the waste hopper 21 is below the projection direction of the filter plate 16.
[0037] Specifically, the motor one 2 drives the eccentric block one 3 to rotate after starting, the eccentric block one 3 pushes the bottom plate 5 through the movable rod 4, the sliding block 601 slides in the sliding groove 602, and then drives the bottom plate 5 and the groove pot 8 on it to do horizontal reciprocating motion, in this way, the tea in the groove pot 8 gradually forms a strip under the repeated turning, collision and friction, and combines the heating effect of the heating sheet 27, a series of physical and biochemical changes of the tea occur, such as passivation of polyphenol oxidase activity, evaporation of part of the water, volatilization of grassy odor, softening of the organization, realization of the purpose of fixation and shaping, the motor one 2 drives the eccentric block one 3 to do circular motion, and the circular motion is converted into the linear reciprocating motion of the bottom plate 5 through the movable rod 4, this kind of motion conversion is simple and effective, can provide stable power for the sliding assembly 6, and ensures that the tea in the groove pot 8 continuously carries out strip processing, and the speed and size of the motor one 2 and the eccentric block one 3 can be adjusted according to actual needs, so as to change the motion speed and amplitude of the bottom plate 5, so as to adapt to different tea varieties and strip processing requirements, when the groove pot 8 is horizontally placed for tea strip processing, the magnetic attraction block 12 and the groove pot 8 are attracted together, the cover 11 is tightly closed to the discharge port 10, so as to prevent the tea from accidentally falling during the strip processing, and ensure the normal operation of the strip processing.
[0038] Working principle: motor 2 starts to drive eccentric block 3 to rotate, through the movable rod 4 to push the bottom plate 5, make the slider 601 slide in the sliding slot 602, drive the groove pot 8 to do horizontal reciprocating motion, the tea in the groove pot 8 is under the action of turning, collision, friction and heating piece 27 realizes the fixation and shaping; after the strip is finished, the telescopic rod 702 of the turnover assembly 7 is telescopic, with the shaft 701 as the axis to drive the groove pot 8 to overturn and discharge, the counterweight 13 makes the flip cover 11 open automatically when discharging, and it is closed by its own gravity and magnetic block 12 normally; the discharged tea is screened through the filter plate 16, the qualified one enters the storage tank 19, and the unqualified one falls into the waste hopper 21 through the filter plate 16, the motor 26 drives the eccentric block 25 to rotate to make the vibrating hammer 23 knock the filter plate 16 to prevent clogging, and the storage hopper 20 and the waste hopper 21 on the left side of the storage tank 19 store the qualified tea and waste respectively.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A quantitative tea processing device, comprising a body (1), characterized in that: The top of the machine body (1) is connected to the base plate (5) via a sliding assembly (6), and the top of the base plate (5) is connected to the trough (8) via a flipping assembly (7). The trough (8) has multiple discharge ports (10) corresponding to U-shaped grooves (9) on its front side. A flip cover (11) is rotatably connected to the front side of the trough (8). A counterweight (13) is fixedly connected to the bottom outer side of the flip cover (11). A heating element (27) is installed at the center of the top of the machine body (1). An installation groove (14) is opened at the top front side of the machine body (1). The installation groove (14) is connected to the bottom outer side of the machine body (1) via a sliding assembly (6). The first card block (15) is connected to the filter plate (16). The bottom end of the filter plate (16) is fixedly connected to the second card block (17). The second card block (17) is connected to the storage box (19) through the second mounting groove (18). The inner walls on the left and right sides of the machine body (1) are connected through the rotating rod (22). Multiple vibrating hammers (23) are rotatably connected to the outside of the rotating rod (22). The rear end of the top side of the multiple vibrating hammers (23) is connected to the top side of the inner wall of the machine body (1) through the spring (24). The multiple vibrating hammers (23) are connected to the second motor (26) through the second eccentric block (25).
2. The tea processing quantitative strip-forming device according to claim 1, characterized in that: The sliding assembly (6) includes a slider (601) and a groove (602). The slider (601) is fixedly connected to the front and rear ends of the bottom of the base plate (5). The groove (602) is opened at the front and rear ends of the top of the body (1). The slider (601) and the groove (602) are slidably connected.
3. The tea processing quantitative strip-forming device according to claim 1, characterized in that: The flipping assembly (7) includes a rotating shaft (701) and a telescopic rod (702). The rotating shaft (701) is rotatably connected to the top front end of the base plate (5), and the bottom front end of the trough (8) is rotatably connected to the rotating shaft (701).
4. The tea processing quantitative strip-forming device according to claim 3, characterized in that: The telescopic rod (702) is rotatably connected to the rear end of the top of the base plate (5), and the top end of the telescopic rod (702) is rotatably connected to the right side of the outer wall of the trough (8).
5. The tea processing quantitative strip-forming device according to claim 1, characterized in that: The top of the trough (8) is provided with multiple U-shaped grooves (9).
6. The tea processing quantitative strip-forming device according to claim 1, characterized in that: The bottom plate (5) is rotatably connected to a movable rod (4) on the left side. The left end of the movable rod (4) is rotatably connected to an eccentric block (3). The bottom of the eccentric block (3) is fixedly connected to a motor (2). The motor (2) is fixedly connected to the top left end of the body (1).
7. A quantitative tea-stripping device according to claim 1, characterized in that: A magnetic block (12) is fixedly connected to the bottom inner side of the flip cover (11).
8. A quantitative tea-stripping device according to claim 1, characterized in that: The storage box (19) is slidably connected to a storage hopper (20) and a waste hopper (21) on its left side. The waste hopper (21) is installed below the filter plate (16) in the orthographic projection direction.