Honey concentration device for collecting volatile substances of honey
By using a sealing ring and airbag structure in the honey concentration device, the sealing performance between the heating tank and the cover plate is enhanced, and volatile substances are collected through condenser pipes and collection tanks. This solves the problem of poor sealing performance in traditional devices and achieves full recovery of volatile substances and efficient utilization of raw materials.
Patent Information
- Application Number
- CN202520105844.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Traditional honey concentration devices have poor sealing during the heating process, leading to leakage of volatile substances from the honey, serious waste of resources, and reduced raw material utilization and economic benefits.
The system employs a sealing ring and airbag structure to enhance the sealing performance at the connection between the heating tank and the cover plate. It also collects volatile substances through a condenser pipe and a collection tank, and combines a booster pump and a pressure relief system to ensure both sealing and the recovery of volatile substances.
It effectively reduced the leakage of volatile substances, achieved full recovery and utilization of volatile substances, and improved raw material utilization and economic benefits.
Smart Images
Figure CN223774320U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to honey processing equipment technical field, concretely relates to the honey concentration device of collection honey volatile substance. BACKGROUND
[0002] In the modern food industry and agricultural processing field, honey concentration is a crucial process, has wide application scene, honey is not only widely used in food, beverage, baking industry as a natural sweetener, its concentrated product obtained in medicine, cosmetics and health care products and other fields also have important use.
[0003] Traditional honey concentration device usually has defects in structure design, especially the connecting part of heating tank and cover plate, the sealing property is poor, in the process of heating concentration to honey, volatile substance in honey can be converted into gaseous state under the action of high temperature, due to the poor sealing property of the device, these volatile substances are extremely easy to leak to the external environment through the gap of the connecting part of cover plate and heating tank;
[0004] From the resource utilization point of view, volatile substance in honey often contains unique aroma components, nutritional components and potential economic value components, a large number of leakage leads to the waste of these valuable raw materials, which cannot be effectively collected and utilized, so that the raw material utilization rate of honey processing is at a low level, the production cost of enterprises is increased, and the economic benefit is reduced, in view of this, the utility model is proposed. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a honey concentration device for collecting volatile substances in honey, which can overcome the above problems or at least partially solve the above problems.
[0006] To solve the above technical problems, the basic idea of the technical scheme of the utility model is:
[0007] The honey concentration device for collecting volatile substances in honey comprises a heating tank and a cover plate connected to the heating tank through fixing bolts, and further comprises a sealing ring fixedly connected to the cover plate, wherein the outer wall of the sealing ring is provided with sealing pads at both ends, and the sealing pads are in close contact with the inner wall of the heating tank; a gas bag is arranged around the outer wall of the sealing ring, wherein a sealing groove for cooperating with the gas bag is formed in the inner wall of the heating tank; a collecting tank and a condenser pipe are arranged on one side of the heating tank, wherein the cover plate is provided with a gas conveying pipe in communication with the heating tank, one end of the condenser pipe is fixedly communicated with the end of the gas conveying pipe away from the cover plate, and the other end of the condenser pipe is communicated with the collecting tank through a collecting pipe; a connecting pipe is arranged on the cover plate and in communication with the gas bag, wherein the connecting pipe is used for inflating and pressurizing the gas bag.
[0008] Preferably, a booster pump is fixedly installed on the heating tank, and an output end of the booster pump is fixedly communicated with the connecting pipe away from the air bag.
[0009] In order to facilitate the cleaning of the impurities blocked on the filter disc, preferably, a filter disc is fixedly installed in the collecting tank, a sealing cover is detachably connected to the collecting tank by installation bolts, and an end of the collecting pipe away from the condensing pipe penetrates through the sealing cover and is connected with the collecting tank.
[0010] In order to keep the filter disc unobstructed, further, a rotating shaft is rotatably connected to an inner wall of a bottom of the collecting tank, a hollow column is fixedly installed on the rotating shaft, a gas injection hole is formed in the hollow column, a hollow cavity is formed in the rotating shaft and is communicated with the hollow column, a pressure relief pipe is arranged on the cover plate and is communicated with the air bag, an end of the pressure relief pipe away from the air bag is communicated with the hollow cavity through a rotary joint, the rotary joint is arranged on an end of the rotating shaft penetrating through the lower end of the collecting tank, a pressure relief valve is arranged on the pressure relief pipe, and an exhaust hole is formed in the sealing cover.
[0011] In order to drive the rotating shaft to rotate, further, the pressure relief pipe is fixedly installed on the bottom of the collecting tank, and an impeller is fixedly installed on an end of the rotating shaft penetrating into the pressure relief pipe.
[0012] In order to facilitate the discharge of the gas in the air bag, further, an exhaust pipe is fixedly communicated with the pressure relief pipe, and an electromagnetic valve is arranged on the exhaust pipe.
[0013] Preferably, the condensing pipe is spirally arranged.
[0014] In order to facilitate the taking out of the concentrated honey in the heating tank, preferably, the inner wall of the bottom of the heating tank is conically arranged, a discharge pipe is fixedly communicated with the bottom of the heating tank, an outlet pipe is fixedly communicated with the bottom of the collecting tank, and valve switches are arranged on the discharge pipe and the outlet pipe.
[0015] After the above technical scheme is adopted, the present application has the following beneficial effects compared with the prior art:
[0016] In the present application, the sealing ring is tightly attached to the inner wall of the heating tank by extruding the sealing gasket, the sealing property of the connection between the cover plate and the heating tank is increased, the leakage of volatile substances through the gap between the cover plate and the heating tank during the heating and concentration of the honey is prevented, the sealing property of the connection between the cover plate and the heating tank is further increased by tightly attaching the air bag to the sealing groove, the leakage of volatile substances during the heating process is effectively reduced, the volatile substances can be fully recycled, and the waste of raw materials is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a structural schematic diagram of the present applicationFigure 1 ;
[0018] Figure 2 is the structure diagram of the utility model Figure 2 ;
[0019] Figure 3 is the section view of the heating tank and the cover plate of the utility model
[0020] Figure 4 is the section view of the collection tank and the sealing cover of the utility model
[0021] Figure 5 is the structure diagram of the utility model Figure 3 A part of the enlarged view
[0022] Figure 6 is the structure diagram of the utility model Figure 4 B part of the enlarged view
[0023] In the figure: 1, heating tank;101, cover plate;102, discharge pipe;103, gas pipe;104, condenser pipe;105, collection pipe;2, collection tank;201, sealing cover;202, filter disc;203, discharge pipe;3, sealing ring;301, sealing pad;302, air bag;303, booster pump;304, connecting pipe;4, rotating shaft;401, hollow cavity;402, hollow column;403, air injection hole;404, pressure relief pipe;405, impeller;5, exhaust pipe. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the technical scheme in the embodiment will be described clearly and completely below by combining with the drawings in the utility model embodiment, the following embodiment is used to explain the utility model, but not to limit the scope of the utility model.
[0025] Embodiment 1:
[0026] Refer to Figure 1 , Figure 2 , Figure 3 , Figure 5The application discloses a honey concentration device for collecting volatile substances of honey, which comprises a heating tank 1, a cover plate 101 detachably connected to the heating tank 1 through fixing bolts, a sealing ring 3 fixedly connected to the cover plate 101, a gas bag 302 arranged around an outer wall of the sealing ring 3, a collecting tank 2 and a condenser tube 104 arranged on one side of the heating tank 1, a gas conveying pipe 103 arranged on the cover plate 101 and in communication with the heating tank 1, one end of the condenser tube 104 fixedly communicated with one end of the gas conveying pipe 103 away from the cover plate 101, the other end of the condenser tube 104 communicated with the collecting tank 2 through a collecting pipe 105, and a connecting pipe 304 arranged on the cover plate 101 and in communication with the gas bag 302, wherein the connecting pipe 304 is used for inflating and pressurizing the gas bag 302.
[0027] A booster pump 303 is fixedly installed on the heating tank 1, and one end of the connecting pipe 304 away from the gas bag 302 is fixedly communicated with an output end of the booster pump 303.
[0028] In use, the cover plate 101 is first removed, honey to be concentrated is added into the heating tank 1, and then the cover plate 101 is reinstalled on the heating tank 1, at this moment, the sealing ring 3 on the cover plate 101 is inserted into the heating tank 1, so that the sealing gaskets 301 are tightly attached to the inner wall of the heating tank 1, thereby increasing the sealing property of the connection between the cover plate 101 and the heating tank 1, and preventing volatile substances from leaking through the gap between the cover plate 101 and the heating tank 1 during the heating and concentration of the honey.
[0029] Then the heating tank 1 is started to heat the honey, during the heating process, the temperature of the honey is gradually increased, and volatile substances in the honey begin to volatilize in large amounts to form a gaseous mixture, under the pressure of the gaseous volatile substances in the heating tank 1, the gaseous volatile substances enter the condenser tube 104 through the gas conveying pipe 103, in the condenser tube 104, the volatile substances exchange heat with external cooling medium, are rapidly cooled and changed into liquid state, and then flow into the collecting tank 2 through the collecting pipe 105 for collection.
[0030] At the same time, before the honey is heated, the booster pump 303 is started to inflate the gas bag 302 through the connecting pipe 304, a one-way valve is arranged on the connecting pipe 304, along with the injection of the gas, the gas bag 302 is gradually inflated, and finally tightly attached to the sealing groove on the inner wall of the heating tank 1, thereby further increasing the sealing property of the connection between the cover plate 101 and the heating tank 1, effectively reducing the leakage of the volatile substances during the heating process, enabling the volatile substances to be fully recycled, and avoiding the waste of raw materials.
[0031] It should be noted that the connecting pipe 304 and the gas conveying pipe 103 are both stretchable and retractable flexible pipes, so the connecting pipe 304 and the gas conveying pipe 103 will not interfere with the disassembly and assembly of the cover plate 101.
[0032] Example 2
[0033] Referring to Figure 4 , the honey concentration device for collecting volatile substances of honey is basically the same as that in Example 1, and further, a filter disc 202 is fixedly installed in the collecting tank 2, a sealing cover 201 is detachably connected to the collecting tank 2 through mounting bolts, and the collecting pipe 105 is connected in communication with the collecting tank 2 through the sealing cover 201.
[0034] When the cooled mixed liquid (containing volatile substances and possibly carrying small solid particles in honey, impurities such as incompletely condensed waxes, etc.) in the condensing pipe 104 enters the collecting tank 2 through the collecting pipe 105, the mixed liquid first contacts the filter disc 202, which has a specific pore size and pore structure, and the pore size is smaller than the size of the impurity particles, so that the impurity particles cannot pass through the pores of the filter disc 202, while the volatile substances (usually liquid) can pass through the filter disc 202 smoothly, continue to be processed or stored in the collecting tank 2, thereby realizing the separation of impurities and volatile substances in the mixed liquid, and effectively improving the purity of the collected volatile substances.
[0035] The sealing cover 201 is detachably connected to the collecting tank 2 through mounting bolts, which facilitates the cleaning and maintenance of the inside of the collecting tank 2, and at the same time, the collecting pipe 105 passes through the sealing cover 201 and is in communication with the collecting tank 2, ensuring that the condensed liquid can smoothly enter the collecting tank 2 and pass through the filter disc 202 for filtering.
[0036] It should be noted that the collecting pipe 105 is a stretchable and retractable flexible pipe, so the collecting pipe 105 will not interfere with the disassembly and assembly of the sealing cover 201.
[0037] Example 3
[0038] Referring to Figure 2 , Figure 4 , Figure 6, the honey concentration device for collecting volatile substances of honey is basically same as that in example 1, and further, a rotating shaft 4 is rotatably connected to the inner wall of the bottom of the collecting tank 2, a hollow column 402 is fixedly installed on the rotating shaft 4, a gas injection hole 403 is formed in the hollow column 402, a hollow cavity 401 is formed in the rotating shaft 4 and communicates with the hollow column 402, a pressure relief pipe 404 that communicates with the air bag 302 is arranged on the cover plate 101, one end of the pressure relief pipe 404 away from the air bag 302 is connected to the hollow cavity 401 through a rotating joint, the rotating joint is arranged on one end of the rotating shaft 4 that penetrates through the lower end of the collecting tank 2, a pressure relief valve is arranged on the pressure relief pipe 404, and an exhaust hole is formed in the sealing cover 201.
[0039] The pressure relief pipe 404 is fixedly installed on the bottom of the collecting tank 2, and an impeller 405 is fixedly installed on one end of the rotating shaft 4 that penetrates through the pressure relief pipe 404.
[0040] The pressure relief pipe 404 is fixedly connected to an exhaust pipe 5, and the exhaust pipe 5 is provided with an electromagnetic valve.
[0041] When the air pressure in the continuously pressurized air bag 302 is greater than the pressure relief value set on the pressure relief valve of the pressure relief pipe 404, the pressure relief valve automatically opens to release pressure, so that the gas in the pressurized air bag 302 is discharged, and the air pressure in the air bag 302 is kept constant. At the same time, the discharged gas can be sequentially transported into the hollow column 402 through the pressure relief pipe 404 and the hollow cavity 401, and finally sprayed out at high speed through the gas injection hole 403 to hit the filter disc 202, so that the impurities are blown away from the filter holes, the filter disc 202 is kept unobstructed, and the filtering efficiency is ensured. At the same time, the gas passing through the pressure relief pipe 404 can drive the rotating shaft 4 to rotate by driving the impeller 405, and the rotating shaft 4 can drive the hollow column 402 and the gas injection hole 403 to rotate synchronously when rotating, so that the gas sprayed out of the gas injection hole 403 can cover a larger area of the filter disc 202, thereby fully and dead-angle-free cleaning the filter holes on the filter disc 202, keeping the filter disc 202 unobstructed and improving the filtering efficiency.
[0042] It should be noted that the end of the pressure relief pipe 404 close to the cover plate 101 is a stretchable and contractible hose, so the pressure relief pipe 404 will not interfere with the disassembly of the cover plate 101;
[0043] The electromagnetic valve arranged on the exhaust pipe 5 facilitates the discharge of the gas in the pressurized air bag 302.
[0044] Example 4:
[0045] Referring to Figure 1 , Figure 2 , the honey concentration device for collecting volatile substances of honey is basically same as that in example 1, and further, the condenser pipe 104 is arranged in a spiral shape.
[0046] When the high-temperature volatile substances enter the spiral-shaped condensing pipe 104 from the gas conveying pipe 103, due to the spiral-shaped condensing pipe 104, the flow path of the volatile substances in the pipe is lengthened, the contact time and area with the outer wall of the condensing pipe 104 are increased, the volatile substances can be more effectively cooled, the conversion process from gas to liquid is accelerated, and the condensing efficiency is improved.
[0047] Embodiment 5:
[0048] With reference to Figure 3 、 Figure 4 The honey concentration device for collecting volatile substances of honey is basically the same as that in Embodiment 1, and further, the inner wall of the bottom of the heating tank 1 is conically arranged, the bottom of the heating tank 1 is fixedly communicated with a discharge pipe 102, the bottom of the collecting tank 2 is fixedly communicated with a discharge pipe 203, and the discharge pipe 102 and the discharge pipe 203 are both provided with valve switches.
[0049] When the concentration is completed, the valve switch on the discharge pipe 102 fixedly communicated with the bottom of the heating tank 1 is opened, so that the concentrated honey can be conveniently discharged from the heating tank 1 through the discharge pipe 102, and at the same time, the conical arrangement of the bottom of the heating tank 1 enables the honey to naturally converge to the lowest point of the conical bottom under the action of gravity when being discharged, so that a concentrated liquid flow area is formed, the honey can more smoothly flow to the inlet of the discharge pipe 102, and the waste is reduced.
[0050] When the liquid of the volatile substances collected in the collecting tank 2 needs to be discharged, the valve switch on the discharge pipe 203 is opened, so that the collected liquid of the volatile substances can be conveniently discharged from the collecting tank 2 through the discharge pipe 203.
[0051] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with reference to the preferred embodiments, it is not intended to limit the present application.
Claims
1. A honey concentration device for collecting volatile substances of honey, comprising a heating tank (1) and a cover plate (101) detachably connected to the heating tank (1) by a fixing bolt, characterized in that, Also include: Sealing ring (3), fixedly connected to the cover plate (101), Wherein, the outer wall of the sealing ring (3) is provided with sealing gasket (301) at both ends, the sealing gasket (301) is attached to the inner wall of the heating tank (1); Air bag (302), around the outer wall of the sealing ring (3) is provided, Wherein, the inner wall of the heating tank (1) is provided with sealing groove used in cooperation with air bag (302); Collecting tank (2), condenser tube (104), are provided in the heating tank (1) on one side, Wherein, the cover plate (101) is provided with gas pipe (103) connected with the heating tank (1), the condenser tube (104) is fixedly communicated with the one end of the gas pipe (103) away from the cover plate (101), the other end is communicated with the collecting tank (2) through the collecting pipe (105); Connecting pipe (304), provided on the cover plate (101), and communicated with the air bag (302), Wherein, the connecting pipe (304) is used for charging air pressure in the air bag (302).
2. The honey concentration apparatus for collecting volatile substances of honey according to claim 1, wherein The heating tank (1) is fixedly installed with booster pump (303), the one end of the connecting pipe (304) away from the air bag (302) is fixedly communicated with the output end of the booster pump (303).
3. The honey concentration apparatus for collecting volatile substances of honey according to claim 1, wherein The collecting tank (2) is fixedly installed with filter disc (202), the collecting tank (2) is detachably connected with sealing cover (201) through mounting bolt, the one end of the collecting pipe (105) away from the condenser tube (104) penetrates the sealing cover (201) and is communicated with the collecting tank (2).
4. The honey concentration apparatus for collecting volatile substances of honey according to claim 3, wherein The bottom inner wall of the collecting tank (2) is rotatably connected with the rotating shaft (4), the hollow column (402) is fixedly installed on the rotating shaft (4), the air injection hole (403) is formed in the hollow column (402), the hollow cavity (401) is formed in the rotating shaft (4) and communicated with the hollow column (402), the pressure relief pipe (404) is arranged on the cover plate (101) and communicated with the air bag (302), the one end of the pressure relief pipe (404) away from the air bag (302) is communicated with the hollow cavity (401) through the rotary joint, the rotary joint is arranged on the one end of the rotating shaft (4) penetrating the lower end of the collecting tank (2), the pressure relief valve is arranged on the pressure relief pipe (404), and the air exhaust hole is formed in the sealing cover (201).
5. The honey concentration apparatus for collecting volatile substances of honey according to claim 4, wherein The pressure relief pipe (404) is fixedly installed on the bottom of the collecting tank (2), and the one end of the rotating shaft (4) penetrating the pressure relief pipe (404) is fixedly installed with the impeller (405).
6. The honey concentration apparatus for collecting volatile substances of honey according to claim 4, wherein The exhaust pipe (5) is fixedly communicated with the pressure relief pipe (404), and the electromagnetic valve is arranged on the exhaust pipe (5).
7. The honey concentrate apparatus for collecting volatile substances of honey according to claim 1, wherein, The condenser tube (104) is arranged in a spiral shape.
8. The honey concentrate apparatus for collecting volatile substances of honey according to claim 1, wherein, The bottom inner wall of the heating tank (1) is arranged in a conical shape, the discharge pipe (102) is fixedly communicated with the bottom of the heating tank (1), the discharge pipe (203) is fixedly communicated with the bottom of the collecting tank (2), and the valve switch is arranged on the discharge pipe (102) and the discharge pipe (203).