Waste battery metal and nonmetal separator
By designing the crusher body, conveyor body, and separation mechanism, and utilizing electromagnetic chucks to adsorb metal waste slag, the problem of metal and non-metal mixing in existing technologies has been solved, achieving efficient separation and recycling of metal and non-metal from waste batteries.
Patent Information
- Application Number
- CN202520087449.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-15
AI Technical Summary
Existing crushers mix metal materials with non-metallic materials such as plastics before crushing, and the metal materials are mixed with non-metallic materials after crushing. The lack of a sorting structure results in low metal material recycling efficiency.
A waste battery metal-non-metal separator was designed, comprising a crusher body, a conveyor body, and a separation mechanism. The separation mechanism consists of an electromagnetic chuck, an electric cylinder, a moving plate, a rotating column, and gears. The electromagnetic chuck adsorbs metal waste residue, and the separation of metal and non-metal is achieved through the cooperation of the conveyor belt and the separation mechanism.
The design of the separation mechanism improves the recycling efficiency of metal materials. The electromagnetic chuck can effectively adsorb metal waste, achieving efficient separation and classification of metals and non-metals, thus improving recycling efficiency.
Smart Images

Figure CN223775020U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste battery recycling technology, specifically a waste battery metal and non-metal separator. Background Technology
[0002] Used batteries must be collected to prevent them from entering the ecosystem and harming the environment. If discarded carelessly, decaying batteries will contaminate our water sources, erode our crops and land, and pose a huge threat to our living environment. When recycling batteries, crushing devices are needed.
[0003] Shear crushers are common equipment in the solid waste treatment crushing industry. Their main structure consists of multiple crushing rollers that drive crushing blades mounted on the rollers to rotate, squeezing and cutting solid waste placed into the crushing device. They can cut and crush metals and non-metallic materials such as plastics. However, existing crushers have problems in use. Before crushing, metal materials are mixed with non-metallic materials such as plastics. After crushing, metal materials such as iron and steel are mixed with non-metallic materials such as plastics. There is no structure to separate metals and non-metals, which makes it difficult to classify metals and non-metallic materials and reduces the recycling efficiency of metal materials. In view of this, we propose a metal and non-metal separator for waste batteries. Utility Model Content
[0004] The purpose of this utility model is to provide a metal-non-metal separator for waste batteries, in order to solve the problem encountered by existing crushers in the background art, which is that before crushing, metal materials are mixed with non-metallic materials such as plastics, and after crushing, metal materials such as iron and steel are still mixed with non-metallic materials such as plastics. There is no structure to classify metals and non-metals, which makes it inconvenient to classify metals and non-metallic materials and reduces the recycling efficiency of metal materials.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A waste battery metal-non-metal separator includes a base plate. A crusher body for crushing waste batteries is installed on the top surface of the base plate near the left end. A conveyor body is installed on the top surface of the base plate below the crusher body. The conveyor body includes two fixed plates fixed to the top surface of the base plate and a conveyor belt installed between the two fixed plates. The separator also includes:
[0007] A separation mechanism, installed on the bottom surface of the crusher body, is used to clean the metal slag generated during the crushing process. The separation mechanism includes a frame fixed to the bottom surface of the crusher body, two rotating columns rotatably connected to the two vertical plate ends of the frame, a bidirectional lead screw coaxially fixed between the two rotating columns and arranged laterally, a rotating rod coaxially fixed on the surface of one of the rotating columns away from the bidirectional lead screw, a motor installed on the surface of one of the vertical plate ends of the frame away from the bidirectional lead screw and used to drive the rotating rod to rotate, a moving plate slidably connected to the bottom surface of the horizontal plate end of the frame and threadedly connected to the bidirectional lead screw, a mounting plate installed on the bottom surface of the moving plate, an electric cylinder with its cylinder body installed on the bottom surface of the mounting plate, a separation plate fixed to the bottom surface of the piston rod of the electric cylinder by a gasket, and several electromagnetic chucks installed on the bottom surface of the separation plate and used to adsorb the metal slag on the top surface of the conveyor belt.
[0008] In a preferred embodiment, the separation mechanism further includes two meshing gears located above the conveyor belt and a rotating shaft coaxially connected to the motor output shaft, with the two gears respectively coaxially fixed on the outer circumferential walls of the rotating shaft and the rotating rod.
[0009] In a preferred embodiment, a guide groove is provided on the bottom surface of the horizontal plate of the frame, and a guide block is fixed on the top surface of the movable plate and slidably connected to the guide groove on the bottom surface of the horizontal plate of the frame.
[0010] In a preferred embodiment, the bottom end of the base plate is fixed with an anti-slip plate that matches its shape, and the thickness of the anti-slip plate is 2-5cm.
[0011] In a preferred embodiment, the position of the discharge pipe of the crusher body corresponds to and the size of the conveyor belt are compatible, and the several electromagnetic chucks at the bottom of the separation plate are arranged in a matrix, and the position of the separation plate corresponds to and the size of the conveyor belt are compatible.
[0012] In a preferred embodiment, the separation mechanism further includes a protective cylinder fixed to the bottom surface of the mounting plate, a protective box fixed to the surface of one of the vertical plates of the frame away from the bidirectional lead screw, the cylinder body of the electric cylinder being located inside the protective cylinder, the piston rod of the electric cylinder penetrating the bottom surface of the protective cylinder, the motor being located inside the protective box, and the rotating shaft penetrating the outer wall of the protective box away from the bidirectional lead screw.
[0013] In a preferred embodiment, the longitudinal cross-sectional shape of the guide groove on the bottom surface of the frame horizontal plate is I-shaped, and the shape of the guide block is I-shaped to match the shape of the guide groove on the bottom surface of the frame horizontal plate.
[0014] In a preferred embodiment, the distance between the rotating rod and the protective box is 2-7cm, and the distance between the protective box and the gear on the same side is 5-11cm.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This utility model can crush waste batteries by setting a base plate and a crusher body. The crushed battery waste can be transported by setting a conveyor body. The metal waste in the battery waste can be adsorbed by setting a separation mechanism on the bottom surface of the crusher body. At the same time, the design of the separation mechanism can also drive several electromagnetic chucks to move and adsorb metal waste while the metal waste is being adsorbed. This allows the electromagnetic chucks to fully adsorb the metal waste in the battery waste, thereby improving the separation effect of the entire device and increasing the recycling efficiency of metal materials.
[0017] 2. In this utility model, a guide groove is provided on the bottom surface of the horizontal plate of the frame, and a guide block is fixed on the top surface of the moving plate and slidably connected to the guide groove on the bottom surface of the horizontal plate of the frame. This can guide the movement of the moving plate, and thus indirectly guide the movement of the separation plate and several electromagnetic chucks. Attached Figure Description
[0018] Figure 1 This is one of the overall structural schematic diagrams of this utility model;
[0019] Figure 2 This is the second schematic diagram of the overall structure of this utility model;
[0020] Figure 3 This is the third schematic diagram of the overall structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the overall structure of the transmitter body in this utility model;
[0022] Figure 5 This is a schematic diagram of the overall structure of the separation mechanism in this utility model;
[0023] Figure 6 This is one of the exploded partial views of the separation mechanism in this utility model;
[0024] Figure 7 This is the second partial exploded view of the separation mechanism in this utility model;
[0025] Figure 8 This is the third partial exploded view of the separation mechanism in this utility model;
[0026] The meanings of the labels in the diagram are as follows:
[0027] 1. Base plate; 2. Crusher body; 3. Conveyor body; 31. Fixed plate; 32. Conveyor belt; 4. Anti-slip plate; 5. Separation mechanism; 51. Frame; 52. Rotating column; 53. Double-acting screw; 54. Moving plate; 55. Guide block; 56. Mounting plate; 57. Electric cylinder; 58. Separation plate; 59. Gasket; 510. Electromagnetic chuck; 511. Protective cylinder; 512. Rotating rod; 513. Gear; 514. Motor; 515. Rotating shaft; 516. Protective box. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-8 This utility model provides a technical solution: a waste battery metal and non-metal separator, including a base plate 1, a crusher body 2 for crushing waste batteries installed on the top surface of the base plate 1 near the left end, a conveyor body 3 located below the crusher body 2 installed on the top surface of the base plate 1, the conveyor body 3 including two fixed plates 31 fixed to the top surface of the base plate 1, a conveyor belt 32 installed between the two fixed plates 31, and further including:
[0030] Separation mechanism 5, installed on the bottom surface of the crusher body 2, is used to clean the metal slag generated during the crushing process. Separation mechanism 5 includes a frame 51 fixed to the bottom surface of the crusher body 2; two rotating columns 52 rotatably connected to the two vertical ends of the frame 51; a bidirectional lead screw 53 coaxially fixed between the two rotating columns 52 and arranged horizontally; a rotating rod 512 coaxially fixed to the surface of one of the rotating columns 52 away from the bidirectional lead screw 53; a motor 514 installed on the surface of one of the vertical ends of the frame 51 away from the bidirectional lead screw 53 for driving the rotating rod 512 to rotate; a movable plate 54 slidably connected to the bottom surface of the horizontal end of the frame 51 and threadedly connected to the bidirectional lead screw 53; a mounting plate 56 installed on the bottom surface of the movable plate 54; and an electric cylinder 57 with its cylinder body installed on the bottom surface of the mounting plate 56. The gasket 59 is fixed to the separation plate 58 on the bottom surface of the piston rod of the electric cylinder 57. Several electromagnetic chucks 510 are installed on the bottom surface of the separation plate 58 and used to adsorb the metal waste residue on the top surface of the conveyor belt 32. By setting the base plate 1 and the crusher body 2, the waste battery can be crushed. By setting the conveyor body 3, the crushed battery waste residue can be transported. By setting the separation mechanism 5 on the bottom surface of the crusher body 2, the metal waste residue in the battery waste residue can be adsorbed. At the same time, the design of the separation mechanism 5 can also drive the several electromagnetic chucks 510 to move while adsorbing the metal waste residue. Thus, the several electromagnetic chucks 510 can fully adsorb the metal waste residue in the battery waste residue, thereby improving the separation effect of the entire device and improving the recycling efficiency of metal materials.
[0031] In this embodiment, the separation mechanism 5 also includes two gears 513 located above the conveyor belt 32 and meshing with each other, and a rotating shaft 515 coaxially connected to the output shaft of the motor 514. The two gears 513 are respectively coaxially fixed on the outer circumference of the rotating shaft 515 and the rotating rod 512, which can smoothly drive the rotating rod 512 to rotate, and thus smoothly drive the bidirectional lead screw 53 to rotate.
[0032] In addition, a guide groove is provided on the bottom surface of the horizontal plate end of the frame 51, and a guide block 55 is fixed on the top surface of the moving plate 54 and is slidably connected to the guide groove on the bottom surface of the horizontal plate end of the frame 51. This can guide the movement of the moving plate 54, and thus indirectly guide the movement of the separating plate 58 and several electromagnetic chucks 510.
[0033] Furthermore, an anti-slip plate 4 that matches the shape of the base plate 1 is fixed to the bottom end, and the thickness of the anti-slip plate 4 is 2-5cm, preferably 3cm in this paper, so as to increase the friction between the entire device and the ground, thereby making the entire device more stable during operation.
[0034] Specifically, the discharge pipe of the crusher body 2 is positioned and matched with the conveyor belt 32. Several electromagnetic chucks 510 at the bottom of the separation plate 58 are arranged in a matrix. The separation plate 58 is positioned and matched with the conveyor belt 32, which can smoothly transport the crushed battery waste to the top surface of the conveyor belt 32, and can also smoothly adsorb the metal battery waste on the top surface of the conveyor belt 32.
[0035] It is worth noting that the separation mechanism 5 also includes a protective cylinder 511 fixed to the bottom surface of the mounting plate 56, a protective box 516 fixed to the surface of one of the vertical plates of the frame 51 away from the double-acting lead screw 53, the cylinder body of the electric cylinder 57 is located inside the protective cylinder 511, the piston rod of the electric cylinder 57 passes through the bottom surface of the protective cylinder 511, the motor 514 is located inside the protective box 516, and the rotating shaft 515 passes through the outer wall of the protective box 516 away from the double-acting lead screw 53, which can protect the electric cylinder 57 and the motor 514, thereby extending the service life of the electric cylinder 57 and the motor 514.
[0036] It is worth noting that the longitudinal cross-sectional shape of the guide groove on the bottom surface of the horizontal plate of the frame 51 is I-shaped, and the shape of the guide block 55 is I-shaped to match the shape of the guide groove on the bottom surface of the horizontal plate of the frame 51. This makes the connection between the guide block 55 and the guide groove on the bottom surface of the horizontal plate of the frame 51 tighter, thereby indirectly making the moving plate 54, the separating plate 58 and several electromagnetic chucks 510 more stable during movement.
[0037] It is worth emphasizing that the distance between the rotating rod 512 and the protective box 516 is 2-7cm, and the distance between the protective box 516 and the gear 513 on the same side is 5-11cm. In this paper, the distance between the rotating rod 512 and the protective box 516 is preferably 5cm, and the distance between the protective box 516 and the gear 513 on the same side is preferably 7cm, so that the rotating rod 512 and the two gears 513 can rotate without obstruction.
[0038] Finally, it should be noted that the crusher body 2, conveyor body 3, electric cylinder 57, motor 514 and other components involved in this utility model are all general standard parts or components known to those skilled in the art. Their structure and principle can be known to those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components and the matching controller and power supply, are connected by wires. The specific connection method should refer to the working principle in this utility model. The electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a technology known in the art.
[0039] In this embodiment, when it is necessary to crush used batteries, the external collection box is first placed on the top surface of the base plate 1, corresponding to the right end of the conveyor belt 32. Then, the electric cylinder 57 is started by the external PLC. The piston rod of the electric cylinder 57 moves, causing the separation plate 58, which is fixed to it via the gasket 59, to move downward. The movement of the separation plate 58 causes several electromagnetic chucks 510 to move downward. When the distance between the electromagnetic chucks 510 and the top surface of the conveyor belt 32 is appropriate, the electric cylinder 57 is turned off by the external PLC. Then, the external PLC... C starts the crusher body 2, the conveyor body 3, and several electromagnetic chucks 510. At the same time, the output shaft of the motor 514 is started and controlled by the external PLC to rotate alternately in the forward and reverse directions. Then, the external waste batteries are put into the feed inlet of the crusher body 2. After the waste batteries enter the crusher body 2, they can be crushed. The crushed waste batteries are then transported to the top surface of the conveyor belt 32 through the discharge pipe of the crusher body 2. At the same time, the conveyor body 3 starts and drives the conveyor belt 32 to run. After the conveyor belt 32 runs, it can transport the battery waste residue.
[0040] Meanwhile, the output shaft of motor 514 rotates, causing the rotating shaft 515 coaxially connected to it to rotate. The rotation of rotating shaft 515 causes the gear 513 fixed on the same side coaxially to rotate. The rotation of gear 513 causes another gear 513 meshing with it to rotate. The rotation of the other gear 513 causes the rotating rod 512 fixed on the same side coaxially to rotate. The rotation of rotating rod 512 causes the rotating column 52 fixed on the same side coaxially to rotate. The rotation of rotating column 52 causes the bidirectional lead screw 53 fixed on the same side coaxially to rotate. The rotation of bidirectional lead screw 53 causes the moving plate 54 threadedly connected to it to move. The moving plate 54 rests on the guide block 55 and the bottom surface of the horizontal plate end of the frame 51. The movement is guided by the guide groove. Because the output shaft of the motor 514 rotates alternately in both directions, it indirectly drives the bidirectional lead screw 53 to rotate alternately in both directions. The bidirectional lead screw 53 rotates alternately in both directions, which in turn drives the moving plate 54 to make linear reciprocating motion in the left and right directions. The linear reciprocating motion of the moving plate 54 in the left and right directions indirectly drives the electric cylinder 57, the separation plate 58, and several electromagnetic chucks 510 to make linear reciprocating motion in the left and right directions. The linear reciprocating motion of the electromagnetic chucks 510 in the left and right directions can adsorb the metal waste in the battery waste, while the non-metallic waste can fall into the external collection box.
[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A waste battery metal and non-metal separator, comprising a base plate (1), characterized in that, A crusher body (2) for crushing waste batteries is installed on the top surface of the base plate (1) near the left end. A conveyor body (3) located below the crusher body (2) is installed on the top surface of the base plate (1). The conveyor body (3) includes two fixed plates (31) fixed on the top surface of the base plate (1), a conveyor belt (32) installed between the two fixed plates (31), and also includes: The separation mechanism (5) is installed on the bottom surface of the crusher body (2) and is used to clean the metal slag generated during the crushing process. The separation mechanism (5) includes a frame (51) fixed on the bottom surface of the crusher body (2), two rotating columns (52) rotatably connected to the two vertical plate ends of the frame (51), a bidirectional screw (53) coaxially fixed between the two rotating columns (52) and arranged laterally, a rotating rod (512) coaxially fixed on the surface of one of the rotating columns (52) away from the bidirectional screw (53), and a rod installed on one of the vertical plate ends of the frame (51) away from the bidirectional screw (53). 53) A motor (514) on one side surface for driving the rotating rod (512) to rotate; a movable plate (54) slidably connected to the bottom surface of the cross plate end of the frame (51) and threadedly connected to the double-acting screw (53); a mounting plate (56) mounted on the bottom surface of the movable plate (54); an electric cylinder (57) with its cylinder body mounted on the bottom surface of the mounting plate (56); a separation plate (58) fixed to the bottom surface of the piston rod of the electric cylinder (57) by a gasket (59); and several electromagnetic chucks (510) mounted on the bottom surface of the separation plate (58) for adsorbing metal slag on the top surface of the conveyor belt (32).
2. The waste battery metal and non-metal separator according to claim 1, characterized in that: The separation mechanism (5) also includes two gears (513) located above the conveyor belt (32) and meshing with each other, and a rotating shaft (515) coaxially connected to the output shaft of the motor (514). The two gears (513) are respectively coaxially fixed on the outer circumference of the rotating shaft (515) and the rotating rod (512).
3. The waste battery metal and non-metal separator according to claim 1, characterized in that: The bottom surface of the horizontal plate of the frame (51) is provided with a guide groove, and the top surface of the movable plate (54) is fixed with a guide block (55) that is slidably connected to the guide groove on the bottom surface of the horizontal plate of the frame (51).
4. The waste battery metal and non-metal separator according to claim 1, characterized in that: The bottom end of the base plate (1) is fixed with an anti-slip plate (4) that is adapted to its shape, and the thickness of the anti-slip plate (4) is 2-5cm.
5. The waste battery metal and non-metal separator according to claim 1, characterized in that: The position of the discharge pipe of the crusher body (2) corresponds to that of the conveyor belt (32) and the size is compatible. Several electromagnetic chucks (510) at the bottom of the separation plate (58) are arranged in a matrix. The position of the separation plate (58) corresponds to that of the conveyor belt (32) and the size is compatible.
6. The waste battery metal and non-metal separator according to claim 2, characterized in that: The separation mechanism (5) also includes a protective cylinder (511) fixed on the bottom surface of the mounting plate (56) and a protective box (516) fixed on the surface of one of the vertical plates of the frame (51) away from the double-acting screw (53). The cylinder body of the electric cylinder (57) is located inside the protective cylinder (511), the piston rod of the electric cylinder (57) penetrates the bottom surface of the protective cylinder (511), the motor (514) is located inside the protective box (516), and the rotating shaft (515) penetrates the outer wall of the protective box (516) away from the double-acting screw (53).
7. The waste battery metal and non-metal separator according to claim 3, characterized in that: The longitudinal cross-sectional shape of the guide groove on the bottom surface of the horizontal plate of the frame (51) is I-shaped, and the shape of the guide block (55) is I-shaped to match the shape of the guide groove on the bottom surface of the horizontal plate of the frame (51).
8. The waste battery metal and non-metal separator according to claim 6, characterized in that: The distance between the rotating rod (512) and the protective box (516) is 2-7cm, and the distance between the protective box (516) and the gear (513) on the same side is 5-11cm.