Spiral classifier with slewing bearing mechanism
By introducing a slewing bearing mechanism and a circulation system into the spiral classifier, the problems of sand discharge angle adjustment and water resource recycling have been solved, improving the practicality and environmental performance of the equipment.
Patent Information
- Application Number
- CN202423044665.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing spiral classifiers are not convenient for adjusting the sand discharge angle and cannot recycle water resources, which affects environmental protection.
A spiral classifier with a slewing bearing mechanism was designed, including a tank, a slewing bearing body, a rotating shaft, spiral blades, a servo motor, an angle adjustment structure, a filtration mechanism, and a circulation mechanism. The slewing bearing body bears the load of the rotating shaft and spiral blades, thereby adjusting the angle of the sand discharge port, and the filtration and circulation mechanisms enable the recycling of water.
It enables flexible adjustment of the sand discharge port angle and water recycling, improving the equipment's practicality and environmental performance.
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Figure CN223775028U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mineral processing equipment technology, specifically to a spiral classifier with a slewing bearing mechanism. Background Technology
[0002] Spiral classifiers can mechanically classify minerals by utilizing the principle that solid particles have different specific gravities and therefore settle at different rates in a liquid. During operation, smaller and lighter particles in the minerals float to the surface and flow out through the overflow port with the water flow, while larger and heavier particles settle at the bottom of the tank and are transported by the rotating spiral blades to the return sand port at the top of the tank for discharge, thus achieving the classification effect. However, existing spiral classifiers still have certain defects in their operation.
[0003] A spiral classifier, as proposed in application number CN202221833148.X, relates to the field of mineral processing equipment technology. It includes a tank, an overflow trough, spiral blades, an overflow baffle, and a mixing box. The tank is installed at an incline on a mounting frame. The overflow trough is located at one of the lower ends of the tank. The overflow baffle is slidably connected within the overflow trough. The mixing box is located above the overflow trough. A collection box is connected to the bottom of the overflow trough, and a drain pipe is connected to the bottom of the collection box. A feed inlet is located on one side of the upper wall of the mixing box. A water inlet pipe is connected to the side wall of the mixing box near the feed inlet. A slurry outlet is located on the lower side of the mixing box away from the water inlet pipe. A sand discharge port is located on the lower side of one of the higher ends of the tank. In actual use, this spiral classifier is fixed by the mounting frame, making it inconvenient to adjust the sand discharge angle of the spiral separator according to the sand discharge requirements. Furthermore, a large amount of water is wasted during the spiral classification process, and the water used for classification cannot be recycled, reducing environmental protection benefits.
[0004] Therefore, we propose a spiral classifier with a slewing bearing mechanism to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this invention is to provide a spiral classifier with a slewing bearing mechanism to solve the problems mentioned in the background art, such as the inconvenience of adjusting the sand discharge angle and the inconvenience of recycling water.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spiral classifier with a rotary bearing mechanism, comprising a trough,
[0007] The two ends of the trough are inlaid with slewing bearing bodies, the middle of the slewing bearing body is connected through a rotating shaft, the outer ring of the rotating shaft is fixedly connected with a spiral blade, the rear end of the rotating shaft is connected to a servo motor, the servo motor is fixedly connected to the trough through a connecting frame, and a sand discharge port is installed at the bottom of the rear end of the trough.
[0008] A support frame is fixedly installed at the bottom of the tank. An angle adjustment structure is connected to the middle of the bottom end of the support frame. Mounting plates are installed on both sides of the bottom end of the angle adjustment structure.
[0009] A collection box is fixedly connected to the front end of the tank, and a filtration mechanism is provided inside the collection box;
[0010] The collection box is connected to a circulation mechanism on both sides.
[0011] Preferably, the angle adjustment structure includes a connecting plate fixedly installed at the middle of the bottom end of the support frame. A support shaft is rotatably connected inside the support frame. A chassis is fixedly connected to the bottom end of the support shaft. Both sides of the chassis are fixedly connected to the mounting plate. A locking rod slides through the inside of the connecting plate. An upper retaining ring and a lower retaining ring are respectively installed on the locking rod. A spring is sleeved on the locking rod between the lower retaining ring and the bottom surface of the chassis. A locking groove is opened on the chassis. The locking groove is engaged with the bottom end of the locking rod.
[0012] Preferably, the engaging rod forms a limiting telescopic structure with the connecting disc through an upper retaining ring, a lower retaining ring, and a spring, and the engaging groove is opened at an equal angle inside the chassis.
[0013] The above-mentioned structural design facilitates the control of the engagement of the locking rod with locking grooves at different angles by utilizing the elastic structure of the spring. This facilitates the rotational connection between the support shaft and the connecting plate, and allows for the adjustment and positioning of the angles of the support frame and the chassis. It also enables the use of the sand discharge position to adjust the angle of the sand discharge port, thus improving the practicality of the spiral classifier with a rotary bearing mechanism.
[0014] Preferably, the filtration mechanism includes slots symmetrically arranged on both sides of the top of the collection box, with a card seat engaged inside the slot, a fixed frame fixedly connected to the bottom of the card seat, and a filter screen fixedly installed at the bottom of the fixed frame.
[0015] The above-mentioned structural design facilitates the filtration mechanism to filter the overflowing ore and water, which is beneficial for the subsequent recycling of the filtered water. At the same time, the filtration mechanism is easy to disassemble inside the collection box, which improves the convenience of discharging the filtered ore.
[0016] Preferably, the circulation mechanism includes a water pump fixedly installed on one side of the collection tank, with first connecting pipes connected to both sides of the water pump and a second connecting pipe connected to one side of the water pump. A nozzle seat is connected to the top of the second connecting pipe, and fixed seats are sleeved at both ends of the nozzle seat. The bottom end of the fixed seat is fixedly connected to the tank.
[0017] Preferably, the first connecting pipe is connected to the bottom of both sides of the collection box, and the top of the second connecting pipe is connected to both ends of the nozzle seat.
[0018] The above-mentioned structural design facilitates the extraction and transportation of filtered water from the collection tank to the interior of the tank by the circulation mechanism, which is beneficial for the recycling of water used in the separation process and improves the environmental performance of the spiral classifier with a rotary bearing mechanism.
[0019] Compared with the prior art, the beneficial effects of this utility model are: the spiral classifier with a rotary bearing mechanism;
[0020] 1. The slewing bearing body can withstand the combined load of the shaft and the spiral blades, ensuring the smooth rotation of the shaft and the spiral blades. The angle adjustment structure can adjust and position the angle of the support frame, which facilitates the adjustment of the angle of the tank and the sand discharge port. It is beneficial to adjust the angle of the sand discharge port according to the requirements of the sand discharge position, thus improving the practicality of the spiral classifier with slewing bearing mechanism.
[0021] 2. The collection box, in conjunction with the filtration mechanism, can filter the overflowing ore and water and store the water at the bottom of the collection box. The filtration mechanism can also be disassembled to facilitate the discharge of the ore inside. The circulation mechanism can re-inject the filtered water stored in the collection box into the tank, which is conducive to the recycling of water used in the grading process and improves the environmental protection effect. Attached Figure Description
[0022] Figure 1 This is a side view of the structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the connection structure between the slewing bearing body and the rotating shaft of this utility model;
[0024] Figure 3 This is a side sectional view of the angle adjustment structure of this utility model;
[0025] Figure 4 This is a schematic diagram of the connection structure of the collection box, filtration mechanism and circulation mechanism of this utility model;
[0026] Figure 5 This is a side view of the circulating mechanism of this utility model.
[0027] In the diagram: 1. Tank; 2. Slewing bearing body; 3. Shaft; 4. Spiral blade; 5. Servo motor; 6. Sand discharge port; 7. Support frame; 8. Angle adjustment structure; 801. Connecting plate; 802. Support shaft; 803. Chassis; 804. Locking rod; 805. Upper retaining ring; 806. Lower retaining ring; 807. Spring; 808. Locking groove; 9. Mounting plate; 10. Collection box; 11. Filtering mechanism; 1101. Locking groove; 1102. Locking seat; 1103. Fixing frame; 1104. Filter screen; 12. Circulation mechanism; 1201. Water pump; 1202. First connecting pipe; 1203. Second connecting pipe; 1204. Nozzle holder; 1205. Fixing seat. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-5This utility model provides a technical solution: a spiral classifier with a slewing bearing mechanism, including a trough 1, with slewing bearing bodies 2 embedded at both ends of the trough 1, a rotating shaft 3 passing through the middle of the slewing bearing body 2, spiral blades 4 fixedly connected to the outer ring of the rotating shaft 3, a servo motor 5 connected to the rear end of the rotating shaft 3, the servo motor 5 being fixedly connected to the trough 1 via a connecting frame, a sand discharge port 6 installed at the bottom of the rear end of the trough 1, a support frame 7 fixedly installed at the bottom of the trough 1, an angle adjustment structure 8 connected to the middle of the bottom end of the support frame 7, mounting plates 9 installed on both sides of the bottom end of the angle adjustment structure 8, the angle adjustment structure 8 including a connecting plate 801 fixedly installed at the middle of the bottom end of the support frame 7, a support shaft 802 rotatably connected inside the support frame 7, a base plate 803 fixedly connected to the bottom end of the support shaft 802, the two sides of the base plate 803 being fixedly connected to the mounting plates 9, a locking rod 804 slidingly passing through the inside of the connecting plate 801, and upper stops respectively installed on the locking rod 804. The upper retaining ring 805 and the lower retaining ring 806, and the engaging rod 804 between the lower retaining ring 806 and the bottom surface of the chassis 803 are fitted with a spring 807. The engaging rod 804, through the upper retaining ring 805, the lower retaining ring 806, and the spring 807, forms a limiting telescopic structure with the connecting plate 801. The chassis 803 has an engaging groove 808, which is opened at equal angles inside the chassis 803. The engaging groove 808 engages with the bottom end of the engaging rod 804. The design of the above structure allows for the engaging rod to engage with the lower retaining ring 804. The pulling of the engaging rod 804 and the reset of the lower retaining ring 806 and the engaging rod 804 by the spring 807 can control the engaging rod 804 to engage and disengage with the engaging grooves 808 at different angles. This facilitates the rotation of the support frame 7 and the connecting plate 801 on the support shaft 802 during disengagement, thereby achieving angle adjustment of the groove 1, the sand discharge port 6, and the sand discharge position. After angle adjustment, the engaging rod 804 can be used to engage with the engaging grooves 808 at different angles for positioning after angle adjustment.
[0030] A collection box 10 is fixedly connected to the front end of the tank 1. A filter mechanism 11 is provided inside the collection box 10. The filter mechanism 11 includes slots 1101 symmetrically opened on both sides of the top of the collection box 10. A seat 1102 is engaged inside the slot 1101. A fixed frame 1103 is fixedly connected to the bottom end of the seat 1102. A filter screen 1104 is fixedly installed at the bottom of the fixed frame 1103. The design of the above structure allows the fixed frame 1103 and the filter screen 1104 to be movably installed inside the collection box 10 through the engagement of the seat 1102 and the slot 1101. This facilitates the filtering of overflowing mineral material and water by the fixed frame 1103 and the filter screen 1104. At the same time, it is convenient to disassemble the fixed frame 1103 and the filter screen 1104 after filtration to realize the discharge of filtered mineral material.
[0031] The collection tank 10 is connected to two sides by a circulation mechanism 12. The circulation mechanism 12 includes a water pump 1201 fixedly installed on one side of the collection tank 10. The water pump 1201 is connected to two sides by a first connecting pipe 1202, which is connected to the bottom of both sides of the collection tank 10. The water pump 1201 is connected to one side by a second connecting pipe 1203, which is connected to the top of the second connecting pipe 1203 by a nozzle seat 1204. The top of the second connecting pipe 1203 is connected to both ends of the nozzle seat 1204. The nozzle seat 1204 is fitted with a fixing seat 1205 at both ends. The bottom end of the fixing seat 1205 is fixedly connected to the tank 1. With the above structure, the filtered water will be stored at the bottom of the collection tank 10. The water pump 1201 can draw water from the collection tank 10 through the first connecting pipe 1202 and spray it out through the second connecting pipe 1203 and the nozzle seat 1204, and re-inject the water into the tank 1 to achieve recycling.
[0032] Working principle: When using a spiral classifier with a slewing bearing mechanism, firstly as follows... Figure 1-5 As shown, according to the requirements of the sand discharge position, the locking rod 804 is pulled to separate it from the current locking groove 808. Then, the tank body 1 and the support frame 7 can rotate at the top of the support shaft 802 via the connecting plate 801 to adjust the angle of the sand discharge port 6. When the adjustment is completed, the lower retaining ring 806 and the locking rod 804 are reset by the spring 807, so that the locking rod 804 can engage with the corresponding locking groove 808 to achieve angle positioning. Then, an appropriate amount of water is continuously injected into the front end of the tank body 1. Then, the ore is put into the front end of the tank body 1. Then, the servo motor 5 is started to drive the rotating shaft 3 and the spiral blade 4 to rotate, so that... When the spiral blade 4 rotates, it can both stir the ore and water to accelerate the stratification and lift the ore deposited at the bottom of the front end of the tank 1 and discharge it through the sand discharge port 6. The upper layer of ore will overflow from the front end of the tank 1 into the collection box 10 with the water flow. At this time, the filter screen 1104 can filter the overflowing ore and water. The filtered water will be stored at the bottom of the collection box 10. Then, the water pump 1201 is started to draw out the water at the bottom of the collection box 10 through the first connecting pipe 1202 and spray it out through the second connecting pipe 1203 and the nozzle seat 1204, so that the water is reinjected into the tank 1 to realize the water recycling.
[0033] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0034] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A spiral classifier with a slewing bearing mechanism, comprising a tank (1), characterized in that: The two ends of the trough (1) are inlaid with slewing bearing bodies (2), the middle of the slewing bearing body (2) is connected to a rotating shaft (3), the outer ring of the rotating shaft (3) is fixedly connected to a spiral blade (4), the rear end of the rotating shaft (3) is connected to a servo motor (5), the servo motor (5) is fixedly connected to the trough (1) through a connecting frame, and a sand discharge port (6) is installed at the bottom of the rear end of the trough (1). A support frame (7) is fixedly installed at the bottom of the trough (1), and an angle adjustment structure (8) is connected to the middle of the bottom end of the support frame (7). Mounting plates (9) are installed on both sides of the bottom end of the angle adjustment structure (8). A collection box (10) is fixedly connected to the front end of the tank (1), and a filter mechanism (11) is provided inside the collection box (10); The collection box (10) is connected to a circulation mechanism (12) on both sides.
2. A spiral classifier with a slewing bearing mechanism according to claim 1, characterized in that: The angle adjustment structure (8) includes a connecting plate (801) fixedly installed in the middle of the bottom of the support frame (7). The support frame (7) is rotatably connected to a support shaft (802). The bottom end of the support shaft (802) is fixedly connected to a chassis (803). The two sides of the chassis (803) are fixedly connected to the mounting plate (9). A locking rod (804) slides through the inside of the connecting plate (801). An upper retaining ring (805) and a lower retaining ring (806) are respectively installed on the locking rod (804). A spring (807) is sleeved on the locking rod (804) between the lower retaining ring (806) and the bottom surface of the chassis (803). A locking groove (808) is opened on the chassis (803). The locking groove (808) is engaged with the bottom end of the locking rod (804).
3. A spiral classifier with a slewing bearing mechanism according to claim 2, characterized in that: The locking rod (804) forms a limiting telescopic structure with the connecting plate (801) through the upper retaining ring (805), the lower retaining ring (806) and the spring (807), and the locking groove (808) is opened at equal angles inside the chassis (803).
4. A spiral classifier with a slewing bearing mechanism according to claim 1, characterized in that: The filtration mechanism (11) includes slots (1101) symmetrically opened on both sides of the top of the collection box (10). The slots (1101) are connected to a seat (1102). The bottom of the seat (1102) is fixedly connected to a frame (1103). The bottom of the frame (1103) is fixedly installed with a filter screen (1104).
5. A spiral classifier with a slewing bearing mechanism according to claim 1, characterized in that: The circulation mechanism (12) includes a water pump (1201) fixedly installed on one side of the collection box (10). The water pump (1201) is connected to two sides by a first connecting pipe (1202). The water pump (1201) is connected to one side by a second connecting pipe (1203). The top end of the second connecting pipe (1203) is connected to a nozzle seat (1204). The two ends of the nozzle seat (1204) are fitted with fixing seats (1205). The bottom end of the fixing seat (1205) is fixedly connected to the tank (1).
6. A spiral classifier with a slewing bearing mechanism according to claim 5, characterized in that: The first connecting pipe (1202) is connected to the bottom of both sides of the collection box (10), and the top of the second connecting pipe (1203) is connected to both ends of the nozzle seat (1204).
Citation Information
Patent Citations
Spiral classifier
CN217910877U