Self-adaptive machine tool fault alarm equipment

By using an adaptive machine tool fault alarm device, which utilizes the cooperation of a bracket, a transverse hole, a limit shell, a toothed plate, and inspection components, real-time monitoring and fault alarms of the machine tool processing process are achieved. This solves the problem of manual adjustment required in existing technologies and improves the automation level of the machine tool.

CN223776703UActive Publication Date: 2026-01-09XIANGYANG ZHIBANG HENGXIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202520235041.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-01-09
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing machine tool fault detection devices require manual adjustment, making it difficult to achieve real-time monitoring and early warning.

Method used

An adaptive machine tool fault alarm device was designed. Through the cooperation of the bracket, transverse hole, limit shell, toothed plate and inspection component, the inspection component can be adaptively adjusted and monitored in real time. The device uses motor, gear, speed measuring instrument and camera to provide fault alarm.

Benefits of technology

It enables real-time monitoring and fault alarms during machine tool processing, improving the automation level and troubleshooting efficiency of machine tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-adaptive machine tool fault alarm device, and relates to the technical field of machine tools. The device comprises a support and an inspection assembly, a transverse hole is formed in the top of the support, limiting shells are fixedly connected to the two sides of the top of the support, a toothed plate is fixedly connected to an inner cavity of the support, the inspection assembly comprises a fixing plate, limiting rods are fixedly connected to the front side and the rear side of the bottom of the fixing plate, and the limiting rods are slidably connected to inner cavities of the limiting shells. According to the utility model, the bracket is fixed on the machine tool through the mounting hole formed in the bracket, the toothed plate is fixed in the inner cavity of the bracket, the transverse hole is convenient for the transmission part of the inspection assembly to move, and the transmission part of the inspection assembly is matched with the toothed plate to drive the inspection assembly to move; and the distance of the inspection assembly can be adjusted according to the machining position of the machine tool on the part, so that the part, machined by the machine tool, of the part is monitored in real time, and fault alarming is carried out.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to lathe technical field, especially, relate to a kind of self-adapting lathe fault alarm equipment. BACKGROUND

[0002] Lathe is mainly used to rotate workpiece with turning tool, and corresponding processing can be carried out on lathe with drill, reamer, reamer, tap, die and knurling tool, etc., lathe is mainly used for machining shaft, disc, sleeve and other workpieces with rotary surface, and is the most widely used type of machine tool in mechanical manufacturing and repair factory.

[0003] A Chinese patent application with application number 2022207575654 discloses a numerical control machine tool real-time fault detection device, which comprises a horizontally placed frame and a detection device for fault detection. The detection device comprises two slide rails arranged on the frame, a moving block arranged on the slide rails, two fixed parts arranged on the lower sides of the moving block, a rolling wheel arranged between the two fixed parts, a moving groove opened in the slide rail, a bracket arranged on the moving block, a turnover groove arranged on the bracket, a turnover block arranged in the turnover groove, a tachometer arranged on the turnover block and an adjusting bolt arranged in the turnover block. The rolling wheel is located in the moving groove, the rolling wheel is rotatably connected with the fixed part, the adjusting bolt is screw-connected with the turnover block, and the adjusting bolt is screw-connected with the bracket. The utility model solves the problems of fault elimination and maintenance during machine operation and slow operation of machine due to fault by cooperation of the moving block, slide rail, adjusting ring, turnover block, tachometer, rolling wheel and moving block.

[0004] Referring to the above prior art, the numerical control machine tool real-time fault detection and maintenance have advantages, but the fault detection part in the above utility model needs to be manually adjusted by the user, so it is difficult to achieve real-time monitoring and early warning function.

[0005] Therefore, we provide a self-adapting lathe fault alarm equipment to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a self-adapting lathe fault alarm equipment, which solves the problem of the self-adapting lathe fault alarm equipment in the prior art, the inspection assembly cannot adjust its distance according to the position of the machine tool for processing parts, so it cannot monitor and warn the part being processed by the machine tool in real time.

[0007] To solve the above technical problems, the utility model is realized by the following technical solutions.

[0008] The utility model discloses a kind of self-adapting machine tool fault alarm equipment, including support and inspection component, the top of support is provided with horizontal hole, the both sides of support top are fixedly connected with limit shell, the inner chamber of support is fixedly connected with tooth plate, the inspection component includes fixed plate, the front side and rear side of the bottom of fixed plate are fixedly connected with limit rod, the limit rod is slidably connected in the inner chamber of limit shell, the top of fixed plate is fixedly connected with motor, the output of motor penetrates to the bottom of fixed plate and passes through horizontal hole and extends to the inner chamber of support, the output of motor is fixedly connected with gear, the rear side of gear is engagedly connected with tooth plate, the top of fixed plate is fixedly connected with fixed shell, the front side of fixed shell top is fixedly connected with positioning shell, the inner chamber of positioning shell is fixedly connected with tachometer, the front side of left side of fixed shell top is fixedly connected with support column, the top of support column is fixedly connected with camera, the right side of rear side of fixed shell top is fixedly connected with warning light.

[0009] The utility model further sets up, the bottom of motor both sides is fixedly connected with fixed block, the bottom of fixed block is fixedly connected with fixed plate.

[0010] The utility model further sets up, the bottom of support column surface is fixedly connected with first limit ring, the bottom of first limit ring is fixedly connected with fixed shell.

[0011] The utility model further sets up, the bottom of warning light surface is fixedly connected with second limit ring, the bottom of second limit ring is fixedly connected with fixed shell.

[0012] The utility model further sets up, the both sides of tooth plate rear side are fixedly connected with connecting block, the side close to support of connecting block is fixedly connected with support.

[0013] The utility model further sets up, the both sides of positioning shell are fixedly connected with support leg, the bottom of support leg is fixedly connected with fixed shell.

[0014] The utility model has following beneficial effect.

[0015] 1, the utility model is fixed on machine tool by being provided with mounting hole on support, tooth plate is fixed in the inner chamber of support, horizontal hole is convenient for the movement of transmission part of inspection component, and the transmission part of inspection component can drive inspection component to move in cooperation with tooth plate, and inspection component can adjust its distance according to the position of machine tool to part processing, so that the part processing of machine tool is monitored in real time, so as to carry out fault alarm.

[0016] 2. This utility model uses a fixing block to fix the motor, a first limiting ring to fix the support column, a second limiting ring to fix the warning light, a connecting block to reinforce the toothed plate, and a support leg to fix the positioning shell. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 A three-dimensional view of an adaptive machine tool fault alarm device;

[0019] Figure 2 This is a rear view of an adaptive machine tool fault alarm device;

[0020] Figure 3 This is a cross-sectional view of an adaptive machine tool fault alarm device;

[0021] Figure 4 In an adaptive machine tool fault alarm device Figure 3 Enlarged view of point A in the middle;

[0022] Figure 5 This is a schematic diagram of an inspection component in an adaptive machine tool fault alarm device;

[0023] Figure 6 A bottom view of an inspection component in an adaptive machine tool fault alarm device.

[0024] In the attached diagram: 1. Bracket; 2. Lateral hole; 3. Limiting shell; 4. Toothed plate; 5. Inspection assembly; 501. Fixing plate; 502. Limiting rod; 503. Gear; 504. Motor; 505. Fixing shell; 506. Positioning shell; 507. Speedometer; 508. Support column; 509. Camera; 510. Warning light; 511. Fixing block; 512. First limiting ring; 513. Second limiting ring; 514. Support leg; 6. Connecting block. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figures 1-6This utility model is an adaptive machine tool fault alarm device, including a bracket 1 and an inspection component 5. The bracket 1 has a transverse hole 2 at its top. Limiting shells 3 are fixedly connected to both sides of the top of the bracket 1. A toothed plate 4 is fixedly connected to the inner cavity of the bracket 1. The inspection component 5 includes a fixing plate 501. Limiting rods 502 are fixedly connected to the front and rear sides of the bottom of the fixing plate 501. The limiting rods 502 are slidably connected to the inner cavity of the limiting shells 3. A motor 504 is fixedly connected to the top of the fixing plate 501. The output end of the motor 504 extends through the bottom of the fixing plate 501 and passes through... The transverse hole 2 extends into the inner cavity of the bracket 1. The output end of the motor 504 is fixedly connected to the gear 503. The rear side of the gear 503 meshes with the gear plate 4. The top of the fixed plate 501 is fixedly connected to the fixed shell 505. The front side of the top of the fixed shell 505 is fixedly connected to the positioning shell 506. The inner cavity of the positioning shell 506 is fixedly connected to the speed measuring instrument 507. The front side of the left side of the top of the fixed shell 505 is fixedly connected to the support column 508. The top of the support column 508 is fixedly connected to the camera 509. The right side of the rear side of the top of the fixed shell 505 is fixedly connected to the warning light 510.

[0028] Specifically: The bracket 1 is fixed to the machine tool through the mounting holes. The gear plate 4 is fixed in the inner cavity of the bracket 1. The transverse hole 2 facilitates the movement of the transmission part of the inspection component 5. The transmission part of the inspection component 5, in conjunction with the gear plate 4, can drive the inspection component 5 to move. The inspection component 5 can adjust its own distance according to the position of the machine tool processing the part, thereby achieving real-time monitoring of the part of the machine tool processing the part and thus triggering a fault alarm.

[0029] Example 2

[0030] Please see Figures 1-6 Based on Embodiment 1, fixing blocks 511 are fixedly connected to the bottom of both sides of the motor 504. The bottom of the fixing blocks 511 is fixedly connected to the fixing plate 501. A first limiting ring 512 is fixedly connected to the bottom of the surface of the support column 508. The bottom of the first limiting ring 512 is fixedly connected to the fixing shell 505. A second limiting ring 513 is fixedly connected to the bottom of the surface of the warning light 510. The bottom of the second limiting ring 513 is fixedly connected to the fixing shell 505. Connecting blocks 6 are fixedly connected to both sides of the rear side of the toothed plate 4. The side of the connecting block 6 closest to the bracket 1 is fixedly connected to the bracket 1. Support legs 514 are fixedly connected to both sides of the positioning shell 506. The bottom of the support legs 514 is fixedly connected to the fixing shell 505.

[0031] Specifically: the new design uses a fixing block 511 to fix the motor 504, a first limiting ring 512 to fix the support column 508, a second limiting ring 513 to fix the warning light 510, a connecting block 6 to reinforce the toothed plate 4, and a support leg 514 to fix the positioning shell 506.

[0032] The working principle of this utility model is as follows: When the camera 509 detects the position where the machine tool is processing the part, the output end of the motor 504 drives the gear 503 to rotate. When the gear 503 rotates, it works with the gear plate 4 to drive the motor 504 to move. The motor 504 then drives the fixed shell 505 to move through the fixed plate 501. The fixed shell 505 drives the speed measuring instrument 507 to move. The speed measuring instrument 507 can monitor the position where the machine tool is processing the part in real time. When the speed measuring instrument 507 detects an abnormality in the processing part of the machine tool, it will emit a warning light through the warning light 510 to warn the user.

[0033] All standard parts used in this invention can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through the control unit. The control circuit of the control unit can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Therefore, the control method and circuit connection will not be explained in detail in this invention.

[0034] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. An adaptive machine tool fault alarm device, comprising a support (1) and an inspection component (5), characterized in that: The bracket (1) has a transverse hole (2) at the top, and the bracket (1) has a limit shell (3) fixedly connected to both sides of the top. The bracket (1) has a toothed plate (4) fixedly connected to its inner cavity. The inspection assembly (5) includes a fixing plate (501). Limiting rods (502) are fixedly connected to the front and rear sides of the bottom of the fixing plate (501). The limiting rods (502) are slidably connected to the inner cavity of the limiting shell (3). A motor (504) is fixedly connected to the top of the fixing plate (501). The output end of the motor (504) extends through the bottom of the fixing plate (501) and through the transverse hole (2) to the inner cavity of the bracket (1). A gear (503) is fixedly connected to the output end of the motor (504). The rear side of the fixed plate (501) is engaged with the toothed plate (4). The top of the fixed plate (501) is fixedly connected to the fixed shell (505). The front side of the top of the fixed shell (505) is fixedly connected to the positioning shell (506). The inner cavity of the positioning shell (506) is fixedly connected to the speed measuring instrument (507). The front side of the left side of the top of the fixed shell (505) is fixedly connected to the support column (508). The top of the support column (508) is fixedly connected to the camera (509). The right side of the rear side of the top of the fixed shell (505) is fixedly connected to the warning light (510).

2. The adaptive machine tool fault alarm device according to claim 1, characterized in that: The bottom of both sides of the motor (504) is fixedly connected to a fixing block (511), and the bottom of the fixing block (511) is fixedly connected to the fixing plate (501).

3. The adaptive machine tool fault alarm device according to claim 1, characterized in that: A first limiting ring (512) is fixedly connected to the bottom of the surface of the support column (508), and the bottom of the first limiting ring (512) is fixedly connected to the fixed shell (505).

4. The adaptive machine tool fault alarm device according to claim 1, characterized in that: A second limiting ring (513) is fixedly connected to the bottom of the surface of the warning light (510), and the bottom of the second limiting ring (513) is fixedly connected to the fixed shell (505).

5. The adaptive machine tool fault alarm device according to claim 1, characterized in that: Both sides of the rear side of the toothed plate (4) are fixedly connected to the connecting blocks (6), and the side of the connecting block (6) near the bracket (1) is fixedly connected to the bracket (1).

6. The adaptive machine tool fault alarm device according to claim 1, characterized in that: Both sides of the positioning shell (506) are fixedly connected to support legs (514), and the bottom of the support legs (514) is fixedly connected to the fixing shell (505).