Grinding wheel trimming machine with digital imaging system
By introducing a 4K high-definition display screen, a 4K digital microscope lens, and an LED light source into the grinding wheel dressing machine, combined with a fine-tuning control base and lead screw adjustment, the problems of high power consumption, low brightness, and complex structure of the light source in the existing technology have been solved, achieving high-precision and high-brightness imaging effects to meet the processing needs of different workpieces.
Patent Information
- Application Number
- CN202520699488.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-04-15
AI Technical Summary
Existing grinding wheel dressing machines have high power consumption, short lifespan, low imaging brightness, significant environmental impact, and inability to adjust magnification. Furthermore, their complex structure makes them prone to damage, making it difficult to meet the demands of high-precision machining.
It adopts a 4K high-definition display, a 4K digital microscope lens and a 4K camera, combined with an LED light source and a fine-tuning control base to achieve high brightness and high resolution imaging. The camera position can be adjusted by X and Y axis lead screws, and it comes with a grid scale to calibrate the magnification.
It improves imaging accuracy and brightness, reduces environmental impact, extends equipment life, adapts to the processing needs of different workpiece sizes, and meets high-precision operation requirements.
Smart Images
Figure CN223776899U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a grinding wheel dresser technical field, namely a grinding wheel dresser with digital imaging system. BACKGROUND
[0002] In the prior art, the projection device of the grinding wheel dresser adopts a high-power iodine tungsten lamp as a light source, with a power of 200W, large power consumption, and no continuous detection life. An optical system is used to form an image on ground glass, with low brightness, making it difficult to see the image in the daytime, and being greatly affected by the environment. The lens system in the optical system is complex in structure, prone to faults and deviations, cannot be corrected by professional equipment, and the magnification of the projection cannot be adjusted, making it difficult to use workpieces of different sizes. SUMMARY
[0003] The utility model aims at the above-mentioned insufficient and provides a grinding wheel dresser with digital imaging system which is improved in structure and good in use effect.
[0004] The technical solution of the utility model is as follows: a grinding wheel dresser with digital imaging system, comprising a grinding wheel dresser main body. A 4K camera is arranged above the processed grinding wheel on the grinding wheel dresser main body, the 4K camera is provided with a 4K digital microscope special lens, an LED light source is arranged below the processed grinding wheel, and the 4K camera is connected with a 4K high-definition display screen. The 4K camera is installed on a fine adjustment control base. The fine adjustment control base is composed of upper and lower square plates and X-axis and Y-axis screws on the upper square plate for adjusting the X-axis and Y-axis directions.
[0005] The utility model has the advantages that: 1. The application of the 4K high-definition display screen, the 4K digital microscope special lens and the 4K camera improves the overall imaging accuracy, meets the requirements of high brightness and high resolution, eliminates the influence of light and other external environmental factors on the operation of the grinding wheel dresser, accurately feeds back the three-dimensional position of the processed object, facilitates the operator to control the size accuracy of the processed workpiece, and meets the needs of the operators with an older age. 2. The new type of LED light source has a power of 10W, obvious power saving effect, long service life, pure color and continuous working characteristics. 3. The 4K digital microscope special lens has a grid scale, solves the magnification problem, is self-calibrated and maintenance-free.
[0006] The embodiments of the utility model will be described in further detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0007] Figure 1 is a structural diagram of the utility model.
[0008] Figure 2 is a structural diagram of the fine adjustment control base. DETAILED DESCRIPTION
[0009] See Figure 1 , 2 The component names are as follows: 1. Grinding wheel dressing machine body; 2. 4K high-definition display screen; 3. 4K digital microscopic lens; 4. 4K camera; 5. Grinding wheel; 6. LED light source; 7. Fine-tuning control base.
[0010] See Figure 1 , 2 A grinding wheel dressing machine with a digital imaging system includes a main body 1. A platform is positioned above a grinding wheel 5 on the main body 1, and a fine-tuning control base 7 is mounted on it. A 4K camera 4, equipped with a 4K digital microscopy lens 3, is mounted on the platform. An LED light source 6 is located below the grinding wheel 5. The 4K camera 4 is connected to a 4K high-definition display screen 2 via an HDMI cable. The 4K camera 4 is mounted on the fine-tuning control base 7, which consists of upper and lower square plates and X-axis and Y-axis lead screws 9 and 8, respectively, enabling adjustment in the X and Y axes for adjusting the camera's center position. By adjusting the three-dimensional position of the 4K camera 4 relative to the workpiece using the fine-tuning control base 7, the resulting image is transmitted to the 4K high-definition display screen 2 via the high-definition cable. This allows for magnification adjustment of the processing area. The 4K digital microscopy lens 3, with its built-in grid scale, facilitates operator control and ensures the dimensional accuracy of the workpiece.
[0011] Workflow: Parallel light emitted from the light source passes through the processing surface of the grinding wheel 5, enters the 4K digital microscopic lens 3, and the 4K camera 4 generates an image, which is then sent to the 4K high-definition display screen 2 via an HDMI data cable to display the outline image of the processing area.
[0012] The above description is merely a specific embodiment of this utility model, and the various examples do not constitute a limitation on the substantive content of this utility model.
Claims
1. A grinding wheel dressing machine with a digital imaging system, comprising a grinding wheel dressing machine body (1), characterized in that... A 4K camera (4) is installed above the grinding wheel (5) on the main body (1) of the grinding wheel dressing machine. The 4K camera (4) is equipped with a 4K digital microscopic lens (3). An LED light source (6) is installed below the grinding wheel (5). The 4K camera (4) is connected to a 4K high-definition display screen (2). The 4K camera (4) is installed on the fine-tuning control base (7). The fine-tuning control base (7) consists of upper and lower square plates and X-axis lead screws (9) and Y-axis lead screws (8) on them to realize the adjustment of the X and Y axes.