Printing production die cutting leveling device

By using a servo motor-driven threaded rod system and a brush cleaning mechanism, the problems of mold replacement and improper waste disposal in traditional die-cutting and leveling devices when handling printed materials of different thicknesses are solved, achieving flatness of printed materials and environmental cleanliness, and improving production efficiency and waste recycling.

CN223777253UActive Publication Date: 2026-01-09SHANGHAI GUANLAIJIE DIGITAL TECH CO LTD
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Patent Information

Application Number
CN202520219396.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-09
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Traditional die-cutting and leveling equipment requires changing leveling dies when processing printed materials of different thicknesses, and improper waste disposal may cause environmental pollution.

Method used

A servo motor-driven threaded rod system adjusts the flattening rollers, while a brush cleaning mechanism and a storage bin collect waste materials, achieving automated control and waste sorting.

Benefits of technology

It reduces paper jams during printing, improves production efficiency, ensures flat printed materials, maintains a clean working environment, and promotes waste recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of printing production, and discloses a printing production die cutting leveling device which comprises a first base and a second base, a leveling mechanism is arranged at the upper end of the first base, a cleaning mechanism is arranged on the outer wall of the second base, a braking mechanism is arranged at the upper end of the second base, and a second frame is fixedly connected to the upper end of the second base. The leveling mechanism comprises a first frame, first sliding grooves are formed in the middles of the two ends of the inner wall of the first frame, and a first threaded rod is arranged on the inner wall of the first sliding groove at the front end. The first servo motor is started, the first threaded rod rotates along with the first servo motor, the first threaded sleeve moves, then the first sliding block is pushed, the flattening roller is adjusted, it is ensured that printed matter is flat, paper jam and other faults are reduced, then the third servo motor is started, the first brush cleans the upper surface of the printed matter, the second brush cleans the lower end of the printed matter, and meanwhile the storage box collects waste. The environment is kept clean, waste treatment and resource recovery are facilitated, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of printing production, and in particular to a die-cutting and leveling device for printing production. Background Technology

[0002] Printing production refers to the production activities that reproduce visual information such as text and images onto substrates such as paper, plastic, metal, and textiles through a series of processes. Die-cutting and leveling equipment in printing production is a type of post-printing processing equipment. It is mainly used for die-cutting and leveling printed materials. The equipment is equipped with die-cutting plates made according to the design pattern, which are used to cut the required shapes and holes on the printed materials. The equipment is usually equipped with flattening rollers, which are used to flatten the printed materials after die-cutting, eliminate warping or creases caused by the die-cutting process, and ensure the flatness of the printed materials.

[0003] Traditional die-cutting and leveling equipment requires changing different leveling dies when leveling printed materials of different thicknesses, and the waste generated during cutting is not effectively handled. If the waste is not properly disposed of, it may cause environmental pollution.

[0004] Therefore, those skilled in the art have provided a die-cutting and leveling device for printing production to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a die-cutting and leveling device for printing production. Upon starting the first servo motor, the first threaded rod rotates, the first threaded sleeve moves, and in turn pushes the first sliding block to adjust the flattening roller, ensuring the printed material is flat and reducing paper jams and other malfunctions. Subsequently, the third servo motor starts, the first brush cleans the upper surface of the printed material, and the second brush cleans the lower end. Simultaneously, a storage box collects waste materials, maintaining environmental cleanliness, facilitating waste disposal and resource recycling, and improving work efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A die-cutting and leveling device for printing production includes a first base and a second base. A leveling mechanism is provided on the upper end of the first base, a cleaning mechanism is provided on the outer wall of the second base, a braking mechanism is provided on the upper end of the second base, and a second frame is fixedly connected to the upper end of the second base. The leveling mechanism includes a first frame. A first groove is provided in the middle of both ends of the inner wall of the first frame. A first threaded rod is provided on the inner wall of the first groove at the front end. A first threaded sleeve is fitted on the outer wall of the first threaded rod. A first sliding rod is provided on the inner wall of the first groove at the rear end. A first sliding ring is slidably connected to the outer wall of the first sliding rod. A first sliding block is fixedly connected to one end of the first threaded sleeve and the first sliding ring near the center of the first frame. A connecting plate is fixedly connected to one end of each of the two first sliding blocks near the center of the first frame. Flattening rollers are rotatably connected to both sides of the adjacent connecting plates. A first servo motor is fixedly connected to the bottom surface of the inner wall of the first groove at the front end. A toothed chain is provided at the lower part of the rear end of the first frame. Two rotating rollers are rotatably connected to the lower end of the inner wall of the first frame. Gears are fixedly connected to the rear ends of the outer walls of the two rotating rollers. A second servo motor is provided on the other side of the lower part of the inner wall of the rear end of the first frame.

[0008] The above technical solution starts the first servo motor, which drives the first threaded rod to rotate. As the threaded rod rotates, the first threaded sleeve that cooperates with it moves along the outer wall of the first threaded rod, thereby pushing the first sliding block connected to it. This causes the flattening roller to move accordingly. The flattening roller can flatten printed materials of different thicknesses, reduce replacement time, effectively reduce paper jams or other faults that may occur during the printing process, and ensure the smooth progress of the printing process.

[0009] Furthermore, a second sliding groove is provided at the middle of both ends of the inner wall of the second frame. A second threaded rod is provided on the inner wall of the front end of the second sliding groove, and a second threaded sleeve is fitted on the outer wall of the second threaded rod. A second sliding rod is provided on the inner wall of the rear end of the second sliding groove. A second sliding ring is slidably connected to the outer wall of the second sliding rod. A second sliding block is fixedly connected to one end of the second threaded sleeve and the second sliding ring near the center of the second frame. A first brush is fixedly connected to one end of each of the two second sliding blocks near the center of the second frame. A third servo motor is fixedly connected to the bottom surface of the inner wall of the front end of the second sliding groove. A storage box is fixedly connected to the other side of the second base. Two second brushes are rotatably connected to the upper end of the inner wall of the storage box. A drawer is provided at the lower end of the inner wall of the storage box. A handle is fixedly connected to the middle of the front end of the drawer.

[0010] Using the above technical solution, the third servo motor is activated, and then the first brush begins to descend to clean the upper surface of the printed material, removing impurities and excess toner. Next, the second brush sweeps the lower end of the printed material to ensure it is clean and tidy. The storage box collects the waste swept down by the second brush, maintaining a clean working environment, facilitating the subsequent classification and treatment of waste, improving work efficiency, and promoting resource recycling.

[0011] Furthermore, a control panel is provided on the upper part of one side of the front end of the second frame, and a first electric telescopic rod is provided at both ends of the lower part of the other side of the inner wall of the second frame. The output ends of the two first electric telescopic rods are fixedly connected to limit blocks.

[0012] Through the above technical solution, the control panel allows operators to easily adjust and monitor the equipment's operating status, and the first electric telescopic rod and limit block prevent the printed material from moving during cutting.

[0013] Furthermore, the braking mechanism includes a conveyor belt, with rotating columns at both ends of the inner wall of the conveyor belt, a fourth servo motor at the front end of one side of the inner wall of the second frame, a second electric telescopic rod at the middle of the upper end of the inner wall of the second frame, telescopic rods at both ends of the upper end of the inner wall of the second frame, a cutting tool fixedly connected to the output end of the second electric telescopic rod, and the lower ends of both telescopic rods fixedly connected to the cutting tool.

[0014] Through the above technical solution, the fourth servo motor drives the conveyor belt and rotating column to achieve automatic feeding and positioning. The second electric telescopic rod can control the cutting position and depth. The telescopic rod increases the stability of the cutting tool and reduces vibration during the cutting process.

[0015] Furthermore, both of the first sliding blocks slide on the inner wall of the first groove, and the output end of the first servo motor is fixedly connected to the lower end of the first threaded rod;

[0016] The above technical solution ensures that the flattening roller applies uniform pressure to the printed material by using two synchronously moving first sliding blocks.

[0017] Furthermore, the toothed chain meshes with a gear, and the output end of the second servo motor is fixedly connected to the gear on the other side;

[0018] The above technical solutions enable automated control of the entire transmission system, improving the automation level of the production line.

[0019] Furthermore, both of the second sliding blocks slide on the inner wall of the second slide groove, and the output end of the third servo motor is fixedly connected to the lower end of the second threaded rod;

[0020] The above technical solution ensures the uniformity and stability of the motion, and the third servo motor allows for precise adjustment of the rotation of the second threaded rod.

[0021] Furthermore, the output end of the fourth servo motor is fixedly connected to a rotating column on one side;

[0022] The above technical solution enables direct drive, reduces transmission links, and improves transmission efficiency.

[0023] This utility model has the following beneficial effects:

[0024] 1. The printing production die-cutting and leveling device proposed in this utility model starts the first servo motor, which drives the first threaded rod to start rotating. As the threaded rod rotates, the first threaded sleeve that cooperates with it will move along the outer wall of the first threaded rod, thereby pushing the first sliding block connected to it, so that the flattening roller moves accordingly. The flattening roller can flatten printed materials of different thicknesses, reduce change time, effectively reduce paper jams or other faults that may occur during the printing process, and ensure the smooth progress of the printing process.

[0025] 2. The printing production die-cutting and leveling device proposed in this utility model starts the third servo motor, and then the first brush begins to descend to clean the upper surface of the printed material, removing impurities and excess toner. Immediately afterwards, the second brush sweeps the lower end of the printed material to ensure it is clean and tidy. The storage box collects the waste swept down by the second brush, maintaining a clean working environment, facilitating the subsequent classification and treatment of waste, improving work efficiency, and promoting the recycling of resources. Attached Figure Description

[0026] Figure 1 This is an isometric view of the printing production die-cutting and leveling device proposed in this utility model;

[0027] Figure 2 This is a partial structural diagram of the printing production die-cutting and leveling device proposed in this utility model;

[0028] Figure 3 This is a partial structural schematic diagram of the die-cutting and leveling device for printing production proposed in this utility model.

[0029] Figure 4 This is a partial isometric view of the printing production die-cutting and leveling device proposed in this utility model;

[0030] Figure 5 This is a partial view of the printing production die-cutting and leveling device proposed in this utility model;

[0031] Figure 6 This is a schematic diagram of the main structure of the printing production die-cutting and leveling device proposed in this utility model.

[0032] Figure 7 This is a schematic diagram of the printing production die-cutting and leveling device proposed in this utility model.

[0033] Legend:

[0034] 1. Leveling mechanism; 101. First frame; 102. First slide groove; 103. First threaded rod; 104. First threaded sleeve; 105. First slide bar; 106. First slip ring; 107. First sliding block; 108. First servo motor; 109. Connecting plate; 110. Flattening roller; 111. Toothed chain; 112. Second servo motor; 113. Gear; 114. Rotating roller;

[0035] 2. Cleaning mechanism; 201. Second slide rail; 202. Second threaded rod; 203. Second threaded sleeve; 204. Second slide bar; 205. Second slip ring; 206. Second sliding block; 207. Third servo motor; 208. First brush; 209. Storage box; 210. Second brush; 211. Drawer; 212. Handle;

[0036] 3. First base; 4. Second base; 5. Control panel; 6. Second frame; 7. First electric telescopic rod; 8. Limit block;

[0037] 9. Braking mechanism; 901. Conveyor belt; 902. Rotating column; 903. Fourth servo motor; 904. Second electric telescopic rod; 905. Telescopic rod; 906. Cutting tool. Detailed Implementation

[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] Reference Figure 1 , Figure 2 and Figure 3This utility model provides a specific embodiment of a die-cutting and leveling device for printing production, comprising a first base 3 and a second base 4. A leveling mechanism 1 is provided on the upper end of the first base 3, a cleaning mechanism 2 is provided on the outer wall of the second base 4, a braking mechanism 9 is provided on the upper end of the second base 4, and a second frame 6 is fixedly connected to the upper end of the second base 4. The leveling mechanism 1 includes a first frame 101, with a first groove 102 formed at the middle of both ends of the inner wall of the first frame 101. A first threaded rod 103 is provided on the inner wall of the front end of the first groove 102, and a first threaded sleeve 104 is fitted on the outer wall of the first threaded rod 103. A first sliding rod 105 is provided on the inner wall of the rear end of the first groove 102, and a first slip ring 10 is slidably connected to the outer wall of the first sliding rod 105. 6. The first threaded sleeve 104 and the first slip ring 106 are both fixedly connected to the first sliding block 107 at one end near the center of the first frame 101. The two first sliding blocks 107 are both fixedly connected to the connecting plate 109 at one end near the center of the first frame 101. The flattening roller 110 is rotatably connected to both sides of the adjacent connecting plate 109. The bottom surface of the first sliding groove 102 at the front end is fixedly connected to the first servo motor 108. The lower part of the rear end of the first frame 101 is provided with a toothed chain 111. The lower end of the inner wall of the first frame 101 is rotatably connected to two rotating rollers 114. The rear ends of the outer walls of the two rotating rollers 114 are both fixedly connected to gears 113. The other side of the lower part of the inner wall of the rear end of the first frame 101 is provided with a second servo motor 112.

[0040] The first servo motor 108 is started, which drives the first threaded rod 103 to start rotating. As the threaded rod rotates, the first threaded sleeve 104 that cooperates with it will move along the outer wall of the first threaded rod 103, thereby pushing the first sliding block 107 connected to it, so that the flattening roller 110 moves accordingly. The flattening roller 110 can flatten printed materials of different thicknesses, reduce change time, effectively reduce paper jams or other faults that may occur during the printing process, and ensure the smooth progress of the printing process.

[0041] Reference Figure 4 , Figure 5 , Figure 6 and Figure 7The second frame 6 has a second sliding groove 201 at the middle of both ends of its inner wall. A second threaded rod 202 is provided on the inner wall of the front second sliding groove 201, and a second threaded sleeve 203 is fitted on the outer wall of the second threaded rod 202. A second sliding rod 204 is provided on the inner wall of the rear second sliding groove 201, and a second sliding ring 205 is slidably connected to the outer wall of the second sliding rod 204. A second sliding block 206 is fixedly connected to one end of the second threaded sleeve 203 and the second sliding ring 205 near the center of the second frame 6. A first brush 208 is fixedly connected to one end of each of the two second sliding blocks 206 near the center of the second frame 6. A third servo motor 207 is fixedly connected to the bottom surface of the front second sliding groove 201. A storage box 209 is fixedly connected to the other side of the second base 4. Two second brushes 210 are rotatably connected to the upper end of the inner wall of the storage box 209, and a drawer 211 is provided at the lower end of the inner wall of the storage box 209. A handle 212 is fixedly connected to the middle of the front end of drawer 211. When the third servo motor 207 is started, the first brush 208 begins to descend, cleaning the upper surface of the printed material to remove impurities and excess ink. Then, the second brush 210 sweeps the lower end of the printed material to ensure it is clean and tidy. The storage box collects the waste swept down by the second brush 210, keeping the working environment clean and facilitating the subsequent classification and treatment of waste, improving work efficiency and promoting resource recycling. A control panel 5 is set on the upper part of one side of the front end of the second frame 6. The two ends of the lower part of the other side of the inner wall of the second frame 6 are each equipped with a first electric telescopic rod 7. The output ends of the two first electric telescopic rods 7 are fixedly connected to limit blocks 8. The control panel 5 allows the operator to easily adjust and monitor the operating status of the equipment. The first electric telescopic rods 7 and the limit blocks 8 prevent the printed material from moving during cutting.

[0042] The braking mechanism 9 includes a conveyor belt 901, with rotating columns 902 at both ends of the inner wall of the conveyor belt 901. A fourth servo motor 903 is located at the front end of one side of the inner wall of the second frame 6. A second electric telescopic rod 904 is located in the middle of the upper end of the inner wall of the second frame 6, and telescopic rods 905 are located at both ends of the upper end of the inner wall of the second frame 6. A cutting tool 906 is fixedly connected to the output end of the second electric telescopic rod 904. The lower ends of both telescopic rods 905 are fixedly connected to the cutting tool 906. The fourth servo motor 903 drives the conveyor belt 901 and rotating columns 902 to achieve automatic feeding and positioning. The second electric telescopic rod 904 can control the cutting position and depth. The telescopic rods 905 increase the stability of the cutting tool 906 and reduce vibration during the cutting process. Both first sliding blocks 107 slide on the inner wall of the first slide groove 102. The first servo motor 903... The output end of the 08 is fixedly connected to the lower end of the first threaded rod 103. Through the synchronous movement of the two first sliding blocks 107, it is ensured that the flattening roller 110 applies uniform pressure to the printed matter. The toothed chain 111 meshes with the gear 113. The output end of the second servo motor 112 is fixedly connected to the gear 113 on the other side. This allows the entire transmission system to achieve automated control, improving the automation level of the production line. Both second sliding blocks 206 slide on the inner wall of the second slide groove 201. The output ends of the third servo motor 207 are fixedly connected to the lower end of the second threaded rod 202, ensuring the uniformity and stability of the movement. The third servo motor 207 allows the rotation of the second threaded rod 202 to be precisely adjusted. The output end of the fourth servo motor 903 is fixedly connected to the rotating column 902 on one side, which can achieve direct drive, reducing transmission links and improving transmission efficiency.

[0043] Working principle: The silver sand product to be cut is placed on the conveyor belt 901. The fourth servo motor 903 is started to make the conveyor belt 901 run. Then the first electric telescopic rod 7 is started to limit it, so that the cutting length is consistent. The third servo motor 207 is started. Then the first brush 208 begins to descend and cleans the upper surface of the printed product, removing impurities and excess ink. Then it moves to the upper part of the second brush 210. The second brush 210 cleans the lower part of the printed product to ensure that it is clean and tidy. The storage box collects the waste swept down by the second brush 210, keeping the working environment clean. When it reaches the first frame 101, the first servo motor 108 is started, which drives the first threaded rod 103 to start rotating. As the threaded rod rotates, the first threaded sleeve 104 that cooperates with it will move along the outer wall of the first threaded rod 103, thereby pushing the first sliding block 107 connected to it, so that the flattening roller 110 moves accordingly. In this way, the flattening roller 110 can flatten printed products of different thicknesses.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A die-cutting and leveling device for printing production, comprising a first base (3) and a second base (4), characterized in that: The first base (3) is provided with a leveling mechanism (1) at its upper end, the second base (4) is provided with a cleaning mechanism (2) on its outer wall, the second base (4) is provided with a braking mechanism (9) at its upper end, and the second base (4) is fixedly connected with a second frame (6). The leveling mechanism (1) includes a first frame (101). A first groove (102) is provided at the middle of both ends of the inner wall of the first frame (101). A first threaded rod (103) is provided on the inner wall of the first groove (102) at the front end. A first threaded sleeve (104) is fitted on the outer wall of the first threaded rod (103). A first sliding rod (105) is provided on the inner wall of the first groove (102) at the rear end. A first sliding ring (106) is slidably connected to the outer wall of the first sliding rod (105). A first sliding block (107) is fixedly connected to one end of the first threaded sleeve (104) and the first sliding ring (106) near the center of the first frame (101). The two first sliding blocks... A connecting plate (109) is fixedly connected to one end of the sliding block (107) near the center of the first frame (101). A flattening roller (110) is rotatably connected to both sides of the adjacent connecting plate (109). A first servo motor (108) is fixedly connected to the bottom surface of the first sliding groove (102) at the front end. A toothed chain (111) is provided at the lower part of the rear end of the first frame (101). Two rotating rollers (114) are rotatably connected to the lower end of the inner wall of the first frame (101). A gear (113) is fixedly connected to the rear end of the outer wall of the two rotating rollers (114). A second servo motor (112) is provided on the other side of the lower part of the inner wall at the rear end of the first frame (101).

2. The die-cutting and leveling device for printing production according to claim 1, characterized in that: The inner wall of the second frame (6) has a second sliding groove (201) at the middle of both ends. A second threaded rod (202) is provided on the inner wall of the front end of the second sliding groove (201). A second threaded sleeve (203) is fitted on the outer wall of the second threaded rod (202). A second sliding rod (204) is provided on the inner wall of the rear end of the second sliding groove (201). A second sliding ring (205) is slidably connected to the outer wall of the second sliding rod (204). A second sliding block (205) is fixedly connected to one end of the second threaded sleeve (203) and the second sliding ring (205) near the center of the second frame (6). 06), one end of each of the two second sliding blocks (206) near the center of the second frame (6) is fixedly connected to a first brush (208), a third servo motor (207) is fixedly connected to the bottom surface of the second sliding groove (201) at the front end, a storage box (209) is fixedly connected to the other side of the second base (4), two second brushes (210) are rotatably connected to the upper end of the inner wall of the storage box (209), a drawer (211) is provided at the lower end of the inner wall of the storage box (209), and a handle (212) is fixedly connected to the middle of the front end of the drawer (211).

3. The die-cutting and leveling device for printing production according to claim 1, characterized in that: A control panel (5) is provided on the upper part of one side of the front end of the second frame (6), and a first electric telescopic rod (7) is provided at both ends of the lower part of the other side of the inner wall of the second frame (6). The output ends of the two first electric telescopic rods (7) are fixedly connected to limit blocks (8).

4. The die-cutting and leveling device for printing production according to claim 1, characterized in that: The braking mechanism (9) includes a conveyor belt (901), with rotating columns (902) at both ends of the inner wall of the conveyor belt (901), a fourth servo motor (903) at the front end of one side of the inner wall of the second frame (6), a second electric telescopic rod (904) at the middle of the upper end of the inner wall of the second frame (6), telescopic rods (905) at both ends of the upper end of the inner wall of the second frame (6), a cutting tool (906) fixedly connected to the output end of the second electric telescopic rod (904), and the lower ends of the two telescopic rods (905) fixedly connected to the cutting tool (906).

5. The die-cutting and leveling device for printing production according to claim 1, characterized in that: Both of the first sliding blocks (107) slide on the inner wall of the first sliding groove (102), and the output end of the first servo motor (108) is fixedly connected to the lower end of the first threaded rod (103).

6. The die-cutting and leveling device for printing production according to claim 1, characterized in that: The toothed chain (111) meshes with the gear (113), and the output end of the second servo motor (112) is fixedly connected to the gear (113) on the other side.

7. The die-cutting and leveling device for printing production according to claim 2, characterized in that: Both of the second sliding blocks (206) slide on the inner wall of the second slide groove (201), and the output end of the third servo motor (207) is fixedly connected to the lower end of the second threaded rod (202).

8. The die-cutting and leveling device for printing production according to claim 4, characterized in that: The output end of the fourth servo motor (903) is fixedly connected to a rotating column (902) on one side.