Quick heating device for hot melting material

Abstract

The utility model discloses a rapid heating device for hot melting materials. The device comprises a workbench, a heating station and two processing stations are installed on the workbench side by side, the heating station comprises a heating steel roller and a bottom rubber roller which can rotate, the heating steel roller is located above the bottom rubber roller, the bottom rubber roller is connected with a servo motor, and the servo motor is connected with the heating steel roller. One end of the heating steel roller is connected with a heating rod, the heating rod makes contact with heat conduction oil arranged in the heating steel roller, the two ends of the heating steel roller are connected with the two roller lifting air cylinders respectively, and an infrared temperature detector is arranged above the heating steel roller. And the infrared temperature detector faces the heating steel roller and is connected with the two roller lifting air cylinders at the same time. According to the rapid heating device for the hot melt material, the hot melt adhesive can be instantly activated and is fully bonded with the acrylic adhesive layer, so that the phenomenon that a product is layered in the processing process is prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to heating device field, especially in a kind of hot melt material rapid heating device. BACKGROUND

[0002] To meet the efficiency requirements of consumer electronics wireless charging, soft magnetic material is more and more popular in 3C consumer electronics industry, and the structure of soft magnetic material is also more and more complex and diversified, from the original single-layer material to multi-layer processing, the overall material thickness is also from the original 0.02mm to 0.388mm, and the charging efficiency is also higher and higher.

[0003] Due to the limitation of local space of product, part of soft magnetic material needs to be bent, however, the more the number of nanocrystalline layers of soft magnetic material is, the greater the hardness is, and the more likely the appearance of product is caused during bending. In order to avoid this influence, a layer of hot melt adhesive is generally added in the middle of the soft magnetic material to control the hardness of the product. However, in the conventional environment, the hot melt adhesive cannot achieve the bonding effect if it is not activated, so the surface of the hot melt adhesive needs to be heated by using a heating roller. In the prior art, the heating speed of the hot melt adhesive is usually slow, which cannot fully bond with the acrylic adhesive layer in time, which may cause the product to be layered during processing, affecting the processing efficiency and yield of the soft magnetic material. SUMMARY

[0004] To solve the above problems, the utility model provides a kind of hot melt material rapid heating device, it can make hot melt adhesive instantaneous activation and fully bond with acrylic adhesive layer, to prevent the product from being layered during processing, and also establish protection mechanism, so that heating roller can be automatically lifted when equipment stops, protect the surface of material from overheating.

[0005] According to one aspect of the utility model, a kind of hot melt material rapid heating device is provided, including a workbench, one heating station and two processing stations are installed side by side on the workbench, the heating station includes one heating steel roller and one bottom rubber roller that can rotate, the heating steel roller is located above the bottom rubber roller, the bottom rubber roller is connected with a servo motor, wherein one end of the heating steel roller is connected with a heating rod, the heating rod is in contact with the heat conducting oil arranged in the heating steel roller, the two ends of the heating steel roller are respectively connected with two roll lifting cylinders, and an infrared temperature detector is arranged above the heating steel roller, the infrared temperature detector is directed to the heating steel roller and simultaneously connected with two roll lifting cylinders.

[0006] In some embodiments, a control panel is provided on the workbench. Its advantage lies in that the machining can be operated and controlled and the status can be displayed through the control panel.

[0007] In some embodiments, both ends of the heating steel roller and the bottom rubber roller are respectively installed on two vertical support plates. This is beneficial in that the specific installation of the heating steel roller and the bottom rubber roller is described.

[0008] In some embodiments, both of the support plates are arranged on a bottom plate. This is beneficial in that the specific installation of the two support plates is further described.

[0009] In some embodiments, two lifting cylinder are respectively installed on the top of the two support plates. This is beneficial in that the installation of the two lifting cylinders is described.

[0010] In some embodiments, the infrared temperature detector is installed on the side of one of the support plates. This is beneficial in that the specific installation of the infrared temperature detector is further described.

[0011] In some embodiments, two pressure sensors are respectively installed on the two support plates, and the two pressure sensors are arranged above the two ends of the heating steel roller. This is beneficial in that the related pressure of the heating steel roller can be sensed by the pressure sensors to ensure the accuracy of the material running.

[0012] In some embodiments, the pressure range of the heating steel roller processing is 25-30KG, the temperature is 90℃, and the allowable temperature difference is ±10℃. This is beneficial in that the suitable processing condition of the heating steel roller is described. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structure schematic view of a rapid heating device for hot melting material according to an embodiment of the present application;

[0014] Figure 2 It is a structure schematic view of a heating station according to an embodiment of the present application; Figure 1 Figure 1 ;

[0015] Figure 3 It is a structure schematic view of a heating station according to an embodiment of the present application; Figure 2 . Figure 2

[0016] In the figure: workbench 1, heating station 2, processing station 3, heating steel roller 4, bottom rubber roller 5, heating rod 6, lifting cylinder 7, infrared temperature detector 8, control panel 9, support plate 10, bottom plate 11, pressure sensor 12. DETAILED DESCRIPTION

[0017] The present application will be further described in detail below with reference to the accompanying drawings.

[0018] As​​Figure 1 As shown, the device comprises a workbench 1, on which a heating station 2 and two processing stations 3 are installed side by side. The heating device is used for quickly and sufficiently heating the hot melt adhesive, and each processing station 3 is used for subsequent bonding of the hot melt adhesive with acrylic double-sided adhesive (acrylic adhesive layer) and the like. After bonding and cooling, the peeling force between the hot melt adhesive and the acrylic double-sided adhesive needs to be greater than 700 gf / 25 mm to be qualified. According to the set pressure parameters

[0019] Preferably, a control panel 9 (flat in the figure, only the side is shown) is arranged on the workbench 1, through which the machining can be controlled and the status can be displayed. When the heating temperature reaches the set temperature, the machine will issue an alarm to remind the operator to start processing according to the set pressure parameters.

[0020] As shown Figures 2-3 The heating station 2 comprises a bottom plate 11, two vertical support plates 10 are arranged side by side on both sides of the bottom plate 11, and two ends of a heating steel roller 4 and a bottom rubber roller 5 that can rotate respectively are connected to the two support plates 10. The heating steel roller 4 is located above the bottom rubber roller 5, and the two can jointly feed the hot melt adhesive passing through the middle, and the bottom rubber roller 5 is connected to a servo motor (not shown in the figure) for providing power.

[0021] One end of the heating steel roller 4 is connected to a heating rod 6, and heat-conducting oil is arranged in the heating steel roller 4. The heating rod 6 is in contact with the heat-conducting oil. By transferring heat from the heating rod 6 to the heat-conducting oil, the heating temperature in the heating steel roller 4 can be more uniform.

[0022] Two roller lifting cylinders 7 are respectively arranged on the top of the two support plates 10, and the two ends of the heating steel roller 4 are connected to the two roller lifting cylinders 7. An infrared temperature detector 8 is arranged on the side of one of the support plates 10, located above and facing the heating steel roller 4, and connected to the two roller lifting cylinders 7.

[0023] When the heating steel roller 4 is heated, its temperature needs to be limited within a range, generally about 90°C, and the allowable temperature difference is ±10°C. When the temperature of the heating steel roller 4 exceeds the upper limit of the limited temperature, the two roller lifting cylinders 7 will automatically lift the heating steel roller 4. At this time, in order to ensure that the heating steel roller 4 is uniformly heated, corresponding auxiliary wheels (not shown in the figure) can also be arranged to drive the heating steel roller 4 to continue rotating.

[0024] Preferably, two pressure sensors 12 are respectively arranged on the two supporting plates 10, and are arranged above the two ends of the heating steel roller 4, so as to sense the relevant pressure of the heating steel roller 4, and ensure the accuracy of the material walking, wherein the required pressure range of the heating steel roller 4 is 25-30KG.

[0025] The above merely describes some embodiments of the present application. For those skilled in the art, without departing from the inventive concept, a number of modifications and improvements can be made, which are all within the protection scope of the present application.

Claims

1. A rapid heating device for hot-melt materials, characterized in that: The system includes a workbench (1), on which a heating station (2) and two processing stations (3) are installed side by side. The heating station (2) includes a heating steel roller (4) and a bottom rubber roller (5) that can rotate. The heating steel roller (4) is located above the bottom rubber roller (5). The bottom rubber roller (5) is connected to a servo motor. A heating rod (6) is connected to one end of the heating steel roller (4). The heating rod (6) is in contact with the heat-conducting oil inside the heating steel roller (4). Both ends of the heating steel roller (4) are connected to two lifting cylinders (7). An infrared thermometer (8) is set above the heating steel roller (4). The infrared thermometer (8) faces the heating steel roller (4) and is connected to both lifting cylinders (7).

2. The rapid heating device for hot-melt materials according to claim 1, characterized in that: A control panel (9) is provided on the workbench (1).

3. The rapid heating device for hot-melt materials according to claim 1, characterized in that: Both ends of the heating steel roller (4) and the bottom rubber roller (5) are respectively mounted on two vertical support plates (10).

4. The rapid heating device for hot-melt materials according to claim 3, characterized in that: Both support plates (10) are mounted on a base plate (11).

5. The rapid heating device for hot-melt materials according to claim 3, characterized in that: The two lifting roller cylinders (7) are respectively installed on the top of the two support plates (10).

6. The rapid heating device for hot-melt materials according to claim 3, characterized in that: The infrared thermometer (8) is mounted on the side of one of the support plates (10).

7. The rapid heating device for hot-melt materials according to claim 3, characterized in that: Two pressure sensors (12) are also installed on the two support plates (10), and the two pressure sensors (12) are respectively located above the two ends of the heating steel roller (4).

8. The rapid heating device for hot-melt materials according to claim 1, characterized in that: The heating steel roller (4) processes pressures ranging from 25 to 30 kg, temperatures of 90°C, and allowable temperature differences of ±10°C.

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