Automatic vacuum breaking plate removing device

By using an automatic vacuum breaking and plate-splitting device, which controls the vibration frequency of an electromagnetic coil and a magnetic core suction rod, the problem of breaking the vacuum point between the copper-clad laminate and the steel plate is solved. This achieves automated plate-splitting of the copper-clad laminate and the steel plate, improving safety and production efficiency, and enhancing product quality.

CN223778011UActive Publication Date: 2026-01-09ELITE ELECTRONIC MATERIAL (KUNSHAN) CO LTD
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Patent Information

Application Number
CN202520190303.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-09
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

In the process of disassembling copper clad laminates, the vacuum point between the copper clad laminate and the steel plate is difficult to break in the existing technology, which makes disassembly difficult and poses safety hazards and product damage risks.

Method used

An automatic vacuum breaking and plate disassembly device was designed. It adopts a crane and an automatic vacuum breaking mechanism, and uses the vibration frequency and power-on/off control of electromagnetic coils and magnetic core suction rods to realize the automatic breaking of the vacuum state between copper-clad laminate and steel plate.

Benefits of technology

It achieves automated vacuum breaking between copper-clad laminates and steel plates, improving the safety and production efficiency of the board-breaking process, avoiding the safety hazards and product damage caused by manual operation, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic vacuum breaking and plate removing device which comprises a lifting platform, a crane and a vacuum valve group, the crane comprises a truss and a plurality of first suction cups; an automatic vacuum breaking mechanism is arranged on the truss; in the copper-clad plate releasing process, the magnetic core suction rod and the spring are made to move through electron gaining and losing of the electromagnetic coil, the automatic vacuum breaking mechanism starts to vibrate under the combined action of vacuum and electromagnetic force, a steel plate is driven to vibrate, the vacuum state between the steel plate and the copper-clad plate is promoted to be broken, and full-automatic vacuum breaking is achieved; the vacuum between the copper-clad plate and the steel plate does not need to be broken by manually lifting the plate, the automation level of the plate releasing process is improved, the operation safety is improved, and meanwhile the production efficiency is improved; the problem that the surface of the copper-clad plate is damaged when people lift the plate is solved, and the product quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic vacuum breaking plate dismounting device technical field, concretely is a kind of automatic vacuum breaking plate dismounting device. BACKGROUND

[0002] Copper-clad plate needs to pass through high temperature, high pressure, vacuum laminating process in manufacturing process, to ensure that each layer material (such as prepreg, copper foil etc.) is completely solidified and bonded together to form integral structure under heat and pressure condition;In actual manufacturing process, in order to improve production efficiency, multiple copper-clad plates are often simultaneously laminated, and are sequentially stacked in the order of steel plate, copper-clad plate, steel plate, copper-clad plate, steel plate……, the number of copper-clad plates in each lamination cavity (usually referred to as Book) is 16~24, since copper-clad plate is laminated under vacuum state, the adjacent copper-clad plate and steel plate in the same lamination cavity still maintain a certain vacuum state after lamination, for example, there are still many vacuum points on the contact surface between copper-clad plate and steel plate;

[0003] When copper-clad plate is disassembled (usually referred to as plate dismounting), if there are still many small vacuum points on the contact surface between copper-clad plate and steel plate, steel plate will be adsorbed with copper-clad plate, when crane is sucking steel plate, on the one hand, steel plate may suck the underlying copper-clad plate, on the other hand, it may also cause that only plate corner can be lifted when vertically lifting plate, and the vacuum points between copper-clad plate and steel plate cannot be completely destroyed, so plate lifting is blocked;In order to overcome this problem, steel plate can be slid for a certain distance, so that the vacuum state between steel plate and copper-clad plate can be destroyed, so that plate material can be more easily lifted;In actual operation, before crane sucks steel plate, the operator needs to manually slide steel plate with suction cup to release vacuum;

[0004] Before crane sucks steel plate, the operator manually destroys vacuum with suction cup, on the one hand, there is a safety hazard, the operator may be injured by crane or hit by steel plate, on the other hand, if the operator makes a mistake, vacuum may not be successfully destroyed, and when steel plate is sucked, the underlying copper-clad plate may be sucked, so as to cause surface damage of copper-clad plate and affect product quality. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of automatic vacuum breaking plate dismounting device to solve the existing problems in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical scheme: an automatic vacuum breaking plate dismounting device, comprising lifting platform, crane and vacuum valve group;

[0007] The crane comprises truss and first suction cup, and the first suction cup is provided with a plurality of first suction cups;

[0008] The truss is provided with an automatic vacuum breaking mechanism.

[0009] Preferably, the automatic vacuum breaking mechanism comprises a valve body, a main valve core is arranged in the valve body, a signal feedback device is arranged on one side of the valve body, a valve cover is arranged on the valve body, a pressure relief hole is formed in the valve cover, a through hole is formed in the valve cover, a magnetic core suction rod is arranged in the through hole, an electromagnetic coil is arranged on the outer side of the magnetic core suction rod, a spring is arranged on the outer side of the magnetic core suction rod, a shell is arranged on the valve cover, and a second suction disc is arranged at the bottom of the valve body.

[0010] Preferably, the lifting platform is a fork type lifting platform, and the lifting platform is used for carrying the product to be disassembled, i.e. the copper clad plate and the steel plate.

[0011] Preferably, the number of the first suction discs is not less than four, and the plurality of first suction discs are arranged transversely at the bottom of the truss.

[0012] Preferably, the valve cover has a T-shaped cross section, the valve cover is arranged on the valve body, and the valve cover is locked to the valve body by a hexagonal screw.

[0013] Preferably, the spring is arranged between the shell and the valve cover, and the magnetic core suction rod is connected to the main valve core by penetrating the spring and the valve cover.

[0014] Preferably, the magnetic core suction rod is a moving iron core, and an annular notch adapted to the spring is formed on the outer side of the magnetic core suction rod.

[0015] Preferably, the electromagnetic coil is arranged in a cavity in the shell, and a cover body adapted to the magnetic core suction rod is arranged on the shell.

[0016] Preferably, the vacuum valve group is connected to the first suction disc and the second suction disc by air guide pipes.

[0017] Compared with the prior art, the automatic vacuum breaking and plate disassembling device has the following beneficial effects: in the process of disassembling the copper clad plate, the gain and loss of electrons of the electromagnetic coil makes the magnetic core suction rod and the spring move, the automatic vacuum breaking mechanism starts to vibrate under the joint action of the vacuum and the electromagnetic force, the steel plate is vibrated, the vacuum state between the steel plate and the copper clad plate is broken, full-automatic vacuum breaking is realized, manual vacuum breaking between the copper clad plate and the steel plate is not needed, the automation level of the plate disassembling process is improved, manual vacuum breaking is not needed, the operation safety is improved, the production efficiency is improved, the surface damage of the copper clad plate caused by the personnel during the plate lifting is solved, the product quality is improved, full-automatic disassembly of the copper clad plate is realized, and the automation level is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a front view of the utility model;

[0019] Figure 2 It is a structure schematic view of the automatic vacuum breaking mechanism of the utility model.

[0020] Figure 3 The side view structure schematic diagram of the truss is installed with the first suction cup.

[0021] In the figure: 1, lifting platform; 2, crane; 3, truss; 4, first suction cup; 5, automatic vacuum breaking mechanism; 51, valve body; 52, main valve core; 53, signal feedback device; 54, valve cover; 55, pressure relief hole; 56, magnetic core suction rod; 57, electromagnetic coil; 58, spring; 6, second suction cup; 7, shell; 8, vacuum valve group. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-3 The utility model provides an embodiment: an automatic vacuum breaking and plate disassembling device, comprising lifting platform 1, crane 2 and vacuum valve group 8; lifting platform 1 is fork type lifting platform, and the lifting platform is used for bearing to be disassembled product, namely to be disassembled copper-clad plate and steel plate;

[0024] Crane 2 includes truss 3 and first suction cup 4, as shown in the attached Figure 3 Fig. 1, first suction cup 4 is equipped with several; preferably, the number of first suction cup 4 is not less than four, and a plurality of first suction cup 4 is arranged laterally at the bottom of truss 3;

[0025] Truss 3 is equipped with automatic vacuum breaking mechanism 5;

[0026] As shown in the attached Figure 2 Fig. 1, automatic vacuum breaking mechanism 5 includes valve body 51, and main valve core 52 is arranged in valve body 51, signal feedback device 53 is arranged on one side of valve body 51, valve cover 54 is arranged on valve body 51, pressure relief hole 55 is formed in valve body 51, through hole is formed in the inside of valve cover 54, magnetic core suction rod 56 is arranged in the through hole, electromagnetic coil 57 is arranged on the outside of magnetic core suction rod 56, spring 58 is arranged on the outside of magnetic core suction rod 56, spring 58 can protect electromagnetic coil in automatic vacuum breaking mechanism from vibration and impact, avoid electromagnetic coil abrasion and damage, spring 58 is located between shell 7 and valve cover 54, magnetic core suction rod 56 is dynamic iron core, and annular notch that is matched with spring 58 is formed in the outside of magnetic core suction rod 56;

[0027] Electromagnetic coil 57 is located in the cavity in the inside of shell 7, and cover body that is matched with magnetic core suction rod 56 is arranged on shell 7;

[0028] The magnetic core suction rod 56 is connected with the main valve core 52 through the spring 58 and the valve cover 54, and the valve cover 54 is provided with the shell 7, the bottom of the valve body 51 is provided with the second suction disc 6, the cross section of the valve cover 54 is T-shaped structure, the valve cover 54 covers the valve body 51, and the valve cover 54 is locked to the valve body 51 through the hexagonal screw;

[0029] The vacuum valve group 8 includes a vacuum generator, a suction electromagnetic valve and a release electromagnetic valve; the vacuum valve group 8 is connected with the first suction disc 4 and the second suction disc 6 through the air guide pipe respectively.

[0030] The vibration frequency of the automatic vacuum breaking mechanism 5 is related to the on-off time, preferably 10-20 ms, the vibration frequency of the automatic vacuum breaking mechanism is 25-50 Hz, the on time is equal to the off time; for example, 10 ms on and 10 ms off, the vibration frequency is 50 Hz; 20 ms on and 20 ms off, the vibration frequency is 25 Hz.

[0031] Working principle: the automatic vacuum breaking disassembly device first moves the to-be-disassembled product to the lifting platform 1 through the external conveying mechanism, and adjusts the horizontal position of the to-be-disassembled product;

[0032] Then the crane 2 is controlled to descend to the suction position, the suction electromagnetic valve in the vacuum valve group 8 is opened, and the first suction disc 4 and the second suction disc 6 start to suck the steel plate; when the suction pressure value reaches the set value of the vacuum pressure switch, the controller controls the crane 2 to rise to the shaking position, the external power source gives the automatic vacuum breaking mechanism 5 a cycle of power-on and power-off, the gain and loss of electrons of the electromagnetic coil 57 makes the magnetic core suction rod 56 and the spring 58 move, under the joint action of vacuum and electromagnetic force, the automatic vacuum breaking mechanism 5 starts to vibrate, drives the steel plate to vibrate, and promotes the vacuum state between the steel plate and the copper-clad plate to be broken;

[0033] The copper-clad plate falls back to the lifting platform 1, the automatic vacuum breaking mechanism 5 is controlled to stop shaking, the suction disc still sucks the steel plate, the controller controls the crane to rise to the rising position, moves to the next station, opens the release electromagnetic valve in the vacuum valve group 8, and releases the steel plate; after the release is completed, the to-be-sucked position is moved again.

[0034] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0035] In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more than two;The meaning of "several" is one or more than one;The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0036] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

Claims

1. An automatic vacuum breaking unloading device, comprising a lifting platform (1), a crane (2) and a vacuum valve group (8), characterized in that: the crane (2) comprises a truss (3) and a plurality of first suction cups (4); the truss (3) is provided with an automatic vacuum breaking mechanism (5); the automatic vacuum breaking mechanism (5) comprises a valve body (51), a main valve core (52) is arranged in the valve body (51), a signal feedback device (53) is arranged on one side of the valve body (51), a valve cover (54) is arranged on the valve body (51), a pressure relief hole (55) is formed in the valve body (51), a through hole is formed in the valve cover (54), a magnetic core suction rod (56) is arranged in the through hole, an electromagnetic coil (57) is arranged on the outer side of the magnetic core suction rod (56), a spring (58) is arranged on the outer side of the magnetic core suction rod (56), a shell (7) is arranged on the valve cover (54), and a second suction cup (6) is arranged at the bottom of the valve body (51).

2. The automatic vacuum breaking and plate unloading device according to claim 1, characterized in that: The lifting platform (1) is a fork lifting platform.

3. The automatic vacuum breaking and plate unloading device according to claim 1, wherein: The number of the first suction cups (4) is not less than four, and the plurality of first suction cups (4) are arranged horizontally at the bottom of the truss (3).

4. The automatic vacuum breaking and plate unloading device according to claim 1, wherein: The valve cover (54) has a T-shaped cross section, the valve cover (54) covers the valve body (51), and the valve cover (54) is locked to the valve body (51) by a hexagonal screw.

5. The automatic vacuum breaking and plate unloading device according to claim 1, wherein: The spring (58) is located between the shell (7) and the valve cover (54), and the magnetic core suction rod (56) passes through the spring (58) and the valve cover (54) and is connected to the main valve core (52).

6. An automatic vacuum breaking and plate unloading device according to claim 5, characterized in that: The magnetic core suction rod (56) is a moving iron core, and an annular notch adapted to the spring (58) is formed on the outer side of the magnetic core suction rod (56).

7. The automatic vacuum breaking and plate unloading device according to claim 1, wherein: The electromagnetic coil (57) is located in a cavity in the shell (7), and a cover body adapted to the magnetic core suction rod (56) is arranged on the shell (7).

8. The automatic vacuum breaking and plate unloading device according to claim 1, wherein: The vacuum valve group (8) is connected to the first suction cup (4) and the second suction cup (6) through a gas guide pipe.