Oil bath lubrication type belt conveyor roller device

Abstract

The utility model discloses an oil bath lubrication type belt conveyor roller device which comprises a fixed shaft. The fixed shaft is symmetrically sleeved with two bearing bodies; two bearing transparent covers are symmetrically arranged on the sides, deviating from each other, of the two bearing bodies through spacer rings, and the bearing transparent covers are connected with a fixed shaft through oil seals; the outer ring of the bearing body is sleeved with a built-in bearing seat; the outer surfaces of the built-in bearing seats are fixedly connected with hub bodies through hub welding seams, and the two hub bodies are connected through a roller surface; an annular oil separation plate is fixedly arranged in the roller surface of the roller; an oil pool is formed among the fixed shaft, the bearing body, the bearing transparent cover, the bearing seat, the hub body, the roller surface and the annular oil separation plate, and the oil bath lubrication type belt conveyor roller device is simple and reasonable in structure, ingenious in design, suitable for industrial production lines which operate for a long period, cannot be subjected to daily inspection and are severe in operation environment, high in adaptability and good in use effect.

Description

Technical Field

[0001] This utility model relates to the field of mechanical equipment technology, specifically to an oil bath lubricated belt conveyor roller device. Background Technology

[0002] Belt conveyor rollers are widely used in industrial fields. Traditional rollers have bearing housings on both sides, and bearings are installed in the bearing housings. These bearings require regular lubrication and maintenance, and the lubricating grease is greatly affected by temperature. Different greases are often selected according to different seasons and are not suitable for high-temperature environments.

[0003] A belt conveyor roller, as disclosed in Chinese Utility Model Patent Publication No. CN220555527U, includes a roller body, a strong magnetic shaft assembly, and a drive unit. The strong magnetic shaft assembly includes a roller rotation unit and a high-magnetic rotation unit. The high-magnetic rotation unit is arranged opposite to the roller rotation unit. The roller rotation unit is connected to the roller body, and the high-magnetic rotation unit is connected to the drive unit. The drive unit of this utility model drives the high-magnetic rotation unit to rotate, thereby driving the roller rotation unit to rotate, which in turn drives the roller body to rotate. This utility model, through the strong magnetic shaft assembly, enables contactless rotation between the drive unit and the roller body, achieving flexible start-up, eliminating the need for a coupler motor, reducing drive unit overload, and improving equipment protection.

[0004] The telescopic head roller of the sintering mixer is placed inside the mixer for a long time. Its working environment temperature is high, and the operating status of the roller cannot be checked during operation. The main problem is that it is impossible to predict the defects in the rolling bearing. Often, the damaged part and cause can only be determined after an accident occurs. Accidents can cause production delays or even secondary accidents (such as fires or belt wear and breakage). Utility Model Content

[0005] The purpose of this utility model is to provide an oil bath lubricated belt conveyor roller device to improve equipment stability, avoid production bottlenecks, and reduce downtime due to accidents.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an oil bath lubricated belt conveyor roller device, comprising a fixed shaft; two bearing bodies symmetrically sleeved on the fixed shaft; two bearing covers symmetrically provided on opposite sides of the two bearing bodies via spacers, and the bearing covers are connected to the fixed shaft via oil seals; an internal bearing seat is sleeved on the outer ring of the bearing body; a hub body is fixedly connected to the outer surface of the internal bearing seat via a hub weld, and the two hub bodies are connected via a roller surface; an annular oil separator is fixedly provided inside the roller surface; an oil pool is formed between the fixed shaft, bearing bodies, bearing covers, internal bearing seat, hub body, roller surface, and annular oil separator.

[0007] Preferably, two shaft supports are symmetrically fitted on the fixed shaft, and the fixed shaft and the shaft supports are connected by a key.

[0008] Preferably, temperature measuring holes are provided on both sides of the fixed shaft and thermocouples are installed thereon.

[0009] Preferably, two felt covers are symmetrically fixed on opposite sides of the two bearing covers, and the felt covers are connected to the fixed shaft through the felt body.

[0010] Preferably, the surface of the roller is coated with a roller vulcanized rubber surface.

[0011] Preferably, the wheel hub body has at least one oil injection hole, and a piston is provided on the oil injection hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention uses thin oil for lubrication, which can extend the oil replenishment cycle to 1 year. The roller can withstand a heat temperature of up to 80℃. The bearing operating temperature is detected by thermocouples, which can avoid routine inspections. In the event of damage to the built-in bearing body, belt misalignment will not contact the heat point, thus avoiding fire accidents. Compared with the prior art, this invention has a simple, reasonable and ingenious design. It is suitable for industrial production lines with long-term operation, where routine inspections are not possible, and where the operating environment is harsh. It has strong adaptability and good performance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0016] Figure 3 For the present utility model Figure 2 Enlarged diagram of point A in the middle.

[0017] In the picture:

[0018] 1. Fixed shaft; 2. Bearing cover; 3. Drum surface; 4. Hub weld; 5. Internal bearing seat; 6. Hub body; 7. Drum vulcanized rubber surface; 8. Bearing body; 9. Spacer ring; 10. Oil seal; 11. Felt body; 12. Shaft support; 13. Key; 14. Annular oil separator; 15. Felt cover; 16. Oil injection hole; 17. Thermocouple; 18. Oil sump. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1 to 3 This utility model provides a technical solution: an oil bath lubricated belt conveyor roller device, including a fixed shaft 1; two bearing bodies 8 are symmetrically sleeved on the fixed shaft 1; two bearing covers 2 are symmetrically provided on opposite sides of the two bearing bodies 8 through spacer rings 9, and the bearing covers 2 are connected to the fixed shaft 1 through oil seals 10; an inner bearing seat 5 is sleeved on the outer ring of the bearing body 8; a hub body 6 is fixedly connected to the outer surface of the inner bearing seat 5 through a hub weld seam 4, and the two hub bodies 6 are connected through a roller drum surface 3; an annular oil separator 14 is fixedly provided inside the roller drum surface 3; the fixed shaft 1, bearing bodies 8, and shaft are connected together. An oil sump 18 is formed between the through cover 2, the built-in bearing seat 5, the hub body 6, the drum surface 3, and the annular oil separator 14; two shaft supports 12 are symmetrically sleeved on the fixed shaft 1, and the fixed shaft 1 and the shaft supports 12 are connected by a key 13; temperature measuring holes are provided on both sides of the fixed shaft 1 and thermocouples 17 are installed; two felt covers 15 are symmetrically fixed on opposite sides of the two bearing through covers 2, and the felt covers 15 are connected to the fixed shaft 1 through the felt body 11; the surface of the drum surface 3 is coated with drum vulcanized rubber surface 7; an oil injection hole 16 is opened on the hub body 6, and a piston is provided on the oil injection hole 16.

[0021] This invention uses thin oil for lubrication, which can extend the oil replenishment cycle to 1 year. The roller can withstand a heat temperature of up to 80℃. The operating temperature of the bearing body 8 can be detected by thermocouple 17, which can avoid routine inspections. In the event of damage to the built-in bearing body 8, the belt will run off-center and will not be able to contact the heat point, thus avoiding fire accidents. Compared with the prior art, this invention has a simple and reasonable structure and ingenious design. It is suitable for industrial production lines with long-term operation, where routine inspections are not possible, and where the operating environment is harsh. It has strong adaptability and good performance.

[0022] Working principle: The main shaft of the drum is fixedly connected to the shaft support 12 and key 13. The drum surface 3 is supported by the built-in bearing body 8 and rotates passively with the belt. A thin oil lubrication pool 18 is set between the two hub bodies 6 on both sides of the drum. The built-in bearing body 8 is lubricated by the lubricating oil in the oil pool 18. A hole is drilled at the center point of the end of the central shaft to the inner ring of the bearing body 8. A thermocouple 17 is led out from the inner ring of the bearing body 8 to detect the operating temperature of the bearing body 8. The thermocouple 17 is connected to the high temperature alarm device and interlocked with the belt conveyor. If the operating temperature exceeds the standard, the belt conveyor will stop. In addition, lubricating oil is added to the lower surface of the shaft through the oil injection hole 16. The two bearing bodies 8 on both sides share an oil pool 18. The drum is supported by a fixed shaft 1. Temperature measuring holes are set on both sides of the fixed shaft 1 and thermocouples 17 are installed to monitor the operating temperature of the bearing body 8. The drum surface 3 rotates passively with the belt.

[0023] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A roller device for an oil bath lubricated belt conveyor, characterized in that, The system includes a fixed shaft (1); two bearing bodies (8) are symmetrically sleeved on the fixed shaft (1); two bearing covers (2) are symmetrically provided on opposite sides of the two bearing bodies (8) through a spacer ring (9), and the bearing covers (2) are connected to the fixed shaft (1) through an oil seal (10); an inner bearing seat (5) is sleeved on the outer ring of the bearing body (8); a hub body (6) is fixedly connected to the outer surface of the inner bearing seat (5) through a hub weld (4), and the two hub bodies (6) are connected through a roller surface (3); an annular oil separator (14) is fixedly provided inside the roller surface (3); an oil pool (18) is formed between the fixed shaft (1), bearing body (8), bearing cover (2), inner bearing seat (5), hub body (6), roller surface (3) and annular oil separator (14).

2. The oil bath lubricated belt conveyor roller device according to claim 1, characterized in that, The fixed shaft (1) is symmetrically fitted with two shaft supports (12), and the fixed shaft (1) and the shaft supports (12) are connected by a key (13).

3. The oil bath lubricated belt conveyor roller device according to claim 2, characterized in that, Temperature measuring holes are provided on both sides of the fixed shaft (1), and thermocouples (17) are installed thereon.

4. The oil bath lubricated belt conveyor roller device according to claim 3, characterized in that, Two felt covers (15) are symmetrically fixed on opposite sides of the two bearing covers (2), and the felt covers (15) are connected to the fixed shaft (1) through the felt body (11).

5. The oil bath lubricated belt conveyor roller device according to claim 1, characterized in that, The surface of the roller cylinder (3) is coated with roller vulcanized rubber (7).

6. The oil bath lubricated belt conveyor roller device according to claim 1, characterized in that, At least one oil injection hole (16) is provided on the hub body (6), and a piston is provided on the oil injection hole (16).

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