Output shaft and flange integrated speed reducer
By integrating the output shaft flange with the output shaft, the problem of loose bolts in traditional reducers is solved, achieving higher connection reliability and sealing performance, simplifying the assembly process, and reducing maintenance difficulty and cost.
Patent Information
- Application Number
- CN202520452094.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-14
AI Technical Summary
When the output shaft of a traditional speed reducer is connected to the equipment, the bolts are prone to loosening, which can lead to equipment failure and safety hazards, as well as make maintenance difficult and affect the equipment's lifespan.
Design a reducer with an integrated output flange, which integrates the output flange and the output shaft into one unit, eliminating the risk of loose bolts, enhancing connection strength, and enabling oil seal installation through the external flange, ensuring sealing performance and reducing the number of parts.
It improves the reliability and sealing of equipment connections, simplifies the assembly process, reduces production and maintenance costs, and extends equipment life.
Smart Images
Figure CN223782035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of speed reducer technology, and in particular to a speed reducer with an integrated output flange. Background Technology
[0002] Traditionally, the output shaft of a speed reducer is connected to the field equipment via bolted flanges. However, under certain operating conditions, especially with frequent start-stop or reversal, the bolts can easily loosen or even fall off, leading to equipment malfunctions and safety hazards. Furthermore, the inability of customers to monitor and tighten the bolts in a timely manner increases the difficulty and cost of equipment maintenance. Loose bolts not only affect the normal operation of the equipment but also cause wear and damage to the connection points, reducing the overall lifespan of the equipment. Utility Model Content
[0003] In view of this, in order to solve the above problems, the purpose of this utility model is to provide a reducer with an integrated output shaft flange, including a housing, characterized in that it further includes: an output shaft and an output shaft flange, wherein the output shaft flange is disposed at one end of the output shaft, the output shaft flange and the output shaft are integrally disposed, and the other end of the output shaft is disposed in the housing.
[0004] In another preferred embodiment, it further includes an outer flange through which the other end of the output shaft passes.
[0005] In another preferred embodiment, one end of the outer flange extends into the housing.
[0006] In another preferred embodiment, it further includes an oil seal disposed between the outer flange and the output shaft.
[0007] In another preferred embodiment, it further includes: a first bearing and a second bearing, both of which are sleeved on the outer edge of the output shaft, the first bearing abutting against one end of the outer flange, and the second bearing located at the other end of the output shaft.
[0008] In another preferred embodiment, it further includes: a gear, which is sleeved on the outer edge of the output shaft and located in the housing, the gear being disposed between the first bearing and the second bearing.
[0009] In another preferred embodiment, a locking cover is provided at the other end of the output shaft, the locking cover is bolted to the output shaft, and the locking cover abuts against the second bearing.
[0010] In another preferred embodiment, it further includes a cap, the cap being disposed on the side of the locking cover away from the second bearing.
[0011] The present invention, by adopting the above-mentioned technical solution, has the following positive effects compared with the prior art: By applying the present invention, an integrated output flange reducer is proposed. By integrating the output flange and the output shaft into a single component, the potential for connection failure due to loose bolts in traditional split structures is eliminated, enhancing connection strength and structural reliability, and extending the service life of the equipment. Simultaneously, it enables effective installation of the oil seal even when the outer flange bore diameter is larger than the output shaft end face, ensuring that the sealing system can both prevent external dust intrusion and internal lubricant leakage, forming a dual protection effect. Furthermore, by simplifying redundant components such as connecting bolts required for split flanges, the number of parts is reduced, which not only simplifies the assembly process and reduces production and warehousing costs, but also reduces maintenance difficulty and manpower input. Users can ensure stable equipment operation without frequent bolt tightening operations. Attached Figure Description
[0012] Figure 1 This is a structural schematic diagram of a reducer with an integrated output flange according to the present invention.
[0013] In the attached image:
[0014] 1. Housing; 2. Output shaft; 3. Output shaft flange; 4. Outer flange; 5. Oil seal; 6. First bearing; 7. Second bearing; 8. Gear; 9. Locking cover; 10. End cap. Detailed Implementation
[0015] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0016] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0017] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".
[0018] like Figure 1The diagram illustrates a preferred embodiment of an integrated output shaft flange reducer, comprising a housing 1. It is characterized by further comprising: an output shaft 2 and an output shaft flange 3. The output shaft flange 3 is disposed at one end of the output shaft 2, and the output shaft flange 3 and the output shaft 2 are integrally formed. The other end of the output shaft 2 is disposed within the housing 1. Furthermore, the integral formation of the output shaft flange 3 and the output shaft 2 helps to avoid the potential for connection failure due to loose bolts in traditional split structures, thereby enhancing the connection strength and structural reliability between the output shaft flange 3 and the output shaft 2.
[0019] Furthermore, as a preferred embodiment, it also includes: an outer flange 4, through which the other end of the output shaft 2 passes. Further, the outer flange 4 is used to install and support the oil seal 5, ensuring a sealing effect.
[0020] Furthermore, in a preferred embodiment, one end of the outer flange 4 extends into the housing 1. Furthermore, one end of the outer flange 4 abuts against the first bearing 6, providing support for the output shaft 2.
[0021] Furthermore, as a preferred embodiment, it also includes an oil seal 5, which is disposed between the outer flange 4 and the output shaft 2. Further, the oil seal 5 can be used to prevent external dust from entering and to prevent internal lubricating oil leakage.
[0022] Furthermore, as a preferred embodiment, it further includes: a first bearing 6 and a second bearing 7, both the first bearing 6 and the second bearing 7 being sleeved on the outer edge of the output shaft 2, the first bearing 6 abutting against one end of the outer flange 4, and the second bearing 7 located at the other end of the output shaft 2. Further, the first bearing 6 and the second bearing 7 are used to support the output shaft 2, reducing vibration and frictional loss during the rotation of the output shaft 2.
[0023] Furthermore, as a preferred embodiment, it also includes: a gear 8, which is sleeved on the outer edge of the output shaft 2 and located inside the housing 1, and the gear 8 is disposed between the first bearing 6 and the second bearing 7.
[0024] Furthermore, in a preferred embodiment, a locking cover 9 is provided at the other end of the output shaft 2. The locking cover 9 is bolted to the output shaft 2, and the locking cover 9 abuts against the second bearing 7. Further, the locking cover 9 can be used to fix the second bearing 7 and the output shaft 2, preventing axial movement.
[0025] Furthermore, as a preferred embodiment, it also includes a cap 10, which is located on the side of the locking cover 9 away from the second bearing 7. Further, the cap 10 is used to close the end of the housing 1 to prevent external dust and impurities from entering the housing 1, while also preventing leakage of lubricating oil from inside the housing 1.
[0026] Furthermore, as a preferred embodiment, a first mounting hole is provided at one end of the housing 1, and a second mounting hole is provided at the other end of the housing 1.
[0027] Furthermore, in a preferred embodiment, one end of the outer flange 4 extends into the first mounting hole, the first bearing 6 is disposed in the first mounting hole and located at one end of the outer flange 4, the second bearing 7 and the end cap 10 are respectively disposed at both ends of the second mounting hole, and the locking cap 9 is disposed in the middle of the second mounting hole.
[0028] The working principle of this utility model is as follows: First, the output shaft 2 is connected to the external equipment through the output shaft flange 3. Then, the reducer is started. When the reducer is running, the power can be transmitted to the output shaft 2 through the gear 8, and then the power is transmitted to the external equipment through the output shaft 2.
[0029] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A reducer with an integrated output flange, comprising a housing, characterized in that, Also includes: The output shaft and the output shaft flange are provided at one end of the output shaft and are integrally formed with the output shaft. The other end of the output shaft is located inside the housing.
2. The integrated output flange reducer according to claim 1, characterized in that, Also includes: The other end of the output shaft passes through the outer flange.
3. The integrated output flange reducer according to claim 2, characterized in that, One end of the outer flange extends into the housing.
4. The integrated output flange reducer according to claim 2, characterized in that, Also includes: An oil seal is disposed between the outer flange and the output shaft.
5. The integrated output flange reducer according to claim 2, characterized in that, Also includes: A first bearing and a second bearing are both sleeved on the outer edge of the output shaft. The first bearing abuts against one end of the outer flange, and the second bearing is located at the other end of the output shaft.
6. The integrated output flange reducer according to claim 5, characterized in that, Also includes: The gear is sleeved on the outer edge of the output shaft and located inside the housing, and is disposed between the first bearing and the second bearing.
7. The integrated output flange reducer according to claim 5, characterized in that, A locking cover is provided at the other end of the output shaft. The locking cover is bolted to the output shaft and abuts against the second bearing.
8. The integrated output flange reducer according to claim 7, characterized in that, Also includes: A cap is provided on the side of the locking cover away from the second bearing.