Industrial liquid tank testing device

Abstract

The utility model relates to the technical field of industrial liquid tank measurement, and particularly discloses an industrial liquid tank testing device which is characterized in that a connecting frame is fixedly mounted on a flying bar cross beam, a mounting box is fixedly mounted on the flying bar cross beam, and the mounting box is provided with a containing cavity; a plurality of metering and testing standard devices such as a temperature sensor, a standard acidity meter sensor, a standard conductivity meter sensor and a standard liquid level meter are integrated on the device and are compared with monitoring instruments of an industrial liquid tank system on line, and the integrated structure is adopted, so that the volume occupation amount is effectively reduced, the space utilization rate of a production site is improved, and the production cost is reduced. And the device can be conveniently installed on a production line travelling crane flying bar and can be driven by a travelling crane to move among the industrial liquid tanks for measurement, so that the precision test efficiency and the temperature uniformity test efficiency of the industrial liquid tank system are improved.

Description

Technical Field

[0001] This utility model relates to the field of industrial liquid tank measurement technology, and in particular to an industrial liquid tank testing device. Background Technology

[0002] Industrial liquid tanks are liquid tanks used in industrial manufacturing for surface treatment of metal parts and materials. They mainly include alkaline cleaning tanks with alkaline solution media, corrosive tanks with strong acid solution media (such as pickling tanks, anodizing tanks, etc.), and clean water tanks used for cleaning the surfaces of metal parts and materials.

[0003] To ensure the quality requirements of the production process, the temperature field performance of the industrial liquid tank needs to be periodically tested. This mainly includes system accuracy testing, which involves comparing the temperature sensors used for testing with the monitoring temperature sensors integrated into the industrial liquid tank system on-site to verify the overall measurement accuracy of the monitoring temperature sensors and temperature recording instruments. It also includes temperature uniformity testing, which involves using multiple test temperature sensors to perform distributed measurements at multiple points in the tank to verify whether the temperature uniformity of the tank meets the requirements. However, due to the large volume of industrial liquid tanks, a three-dimensional temperature measuring rack is typically used to achieve distributed measurement. The test temperature sensors are placed on the rack, which is then placed in the tank to measure the temperature. This requires operators to operate a data acquisition device to collect data from the test temperature sensors. Since there are multiple industrial liquid tanks on the production line, the existing overall testing method is inefficient, and the large size of the temperature measuring rack occupies a significant amount of production space when idle.

[0004] Therefore, there is an urgent need for an industrial liquid tank testing device to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an industrial liquid tank testing device that can effectively improve the testing efficiency of temperature uniformity in industrial liquid tanks and the space utilization rate of the production site.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] This utility model provides an industrial liquid tank testing device, comprising:

[0008] Flying crossbeam;

[0009] A connecting frame, which is fixedly installed on the flybar crossbeam;

[0010] The mounting box is fixedly installed on the flybar crossbeam, and the mounting box has a receiving cavity;

[0011] A temperature sensor is mounted on the connecting frame and is used to detect the temperature of the liquid in the industrial liquid tank.

[0012] A temperature data acquisition device is disposed within the receiving cavity and is communicatively connected to the temperature sensor.

[0013] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes a standard pH meter sensor and a pH meter data acquisition device. The standard pH meter sensor is installed on the connecting frame and is used to detect the pH value of the liquid in the industrial liquid tank. The pH meter data acquisition device is disposed in the receiving cavity and is communicatively connected to the standard pH meter sensor.

[0014] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes a standard conductivity meter sensor and a conductivity meter data acquisition device. The standard conductivity meter sensor is installed on the connecting frame and is used to detect the conductivity of the liquid in the industrial liquid tank. The conductivity meter data acquisition device is disposed in the receiving cavity and is communicatively connected to the standard conductivity meter sensor.

[0015] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes a first hook, a second hook and a support plate. The support plate is fixedly installed on the connecting frame. The first hook and the second hook are spaced apart. One end of the first hook is fixedly connected to the support plate and the other end of the first hook is hooked to the flybar beam. One end of the second hook is fixedly connected to the support plate and the other end of the second hook is hooked to the flybar beam.

[0016] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes a support base, which is connected between the mounting box and the flybar beam.

[0017] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the support base includes a base plate, two first connecting plates and two second connecting plates. The mounting box is fixedly installed on the base plate. The two first connecting plates are spaced apart to form a first gap, and the two second connecting plates are spaced apart to form a second gap. The flybar beam passes through both the first gap and the second gap. The two first connecting plates and the two second connecting plates are all fixedly installed on the flybar beam.

[0018] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes a standard liquid level gauge, which is fixedly installed on the base plate and is used to detect the liquid level height in the industrial liquid tank.

[0019] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the mounting box is further provided with an opening communicating with the receiving cavity, and the industrial liquid tank testing device also includes a cover plate, which is used to close or open the opening.

[0020] As a preferred technical solution of the above-mentioned industrial liquid tank testing device, the industrial liquid tank testing device further includes two first buckles, which are arranged opposite to each other and spaced apart on the outer side wall of the mounting box, and are both used to engage the cover plate.

[0021] As a preferred technical solution for the aforementioned industrial liquid tank testing device, the connecting frame is made of corrosion-resistant material.

[0022] The beneficial effects of this utility model are as follows:

[0023] This utility model provides an industrial liquid tank testing device, wherein a connecting frame is fixedly installed on the flybar beam, and a mounting box is fixedly installed on the flybar beam. The mounting box has a receiving cavity to integrate multiple metrological testing standards such as temperature sensor, standard pH meter sensor, standard conductivity meter sensor, and standard liquid level gauge into the device. It can be compared online with the monitoring instruments built into the industrial liquid tank system. Its integrated structure effectively reduces the volume occupied, improves the space utilization rate of the production site, and is easy to install on the flybar of the production line. It can be driven by the crane to move between various industrial liquid tanks for measurement, thereby improving the efficiency of accuracy testing and temperature uniformity testing of the industrial liquid tank system. Attached Figure Description

[0024] Figure 1 A schematic diagram of the industrial liquid tank testing device provided by this utility model;

[0025] Figure 2 Partial structural diagram of the industrial liquid tank testing device provided by this utility model Figure 1 ;

[0026] Figure 3 Partial structural diagram of the industrial liquid tank testing device provided by this utility model Figure 2 ;

[0027] Figure 4 Partial structural diagram of the industrial liquid tank testing device provided by this utility model Figure 3 .

[0028] in:

[0029] 1. Flybar crossbeam; 2. Connecting frame; 3. Mounting box; 4. Temperature sensor; 5. Temperature data acquisition unit; 6. Standard pH meter sensor; 7. pH meter data acquisition unit; 8. Standard conductivity meter sensor; 9. Conductivity meter data acquisition unit; 10. First hook; 11. Second hook; 12. Support plate;

[0030] 13. Support base; 131. Base plate; 132. First connecting plate; 133. Second connecting plate;

[0031] 14. Standard level gauge; 15. Cover plate; 16. First snap-fit; 17. Second snap-fit; 18. Mounting slot; 19. Wireless data transmitter. Detailed Implementation

[0032] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0034] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and connections within two components or interactions between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] Unless otherwise expressly specified and limited, "above" or "below" a second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of a second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" of a second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0036] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0037] like Figures 1 to 4 As shown, this embodiment provides an industrial liquid tank testing device, which includes: a flybar beam 1, a connecting frame 2, a mounting box 3, a temperature sensor 4, a temperature data acquisition device 5, a standard level gauge 14, a standard pH meter sensor 6, a pH meter data acquisition device 7, a standard conductivity meter sensor 8, a conductivity meter data acquisition device 9, and a wireless data transmitter 19. The connecting frame 2 is fixedly installed on the flybar beam 1, and the mounting box 3 is fixedly installed on the flybar beam 1, with an opening in the mounting box 3. The temperature sensor 4 is installed on the connecting frame 2 and is used to detect the temperature of the liquid in the industrial liquid tank. The temperature data acquisition device 5 is disposed in the opening and is communicatively connected to the temperature sensor 4. The standard level gauge 14 is installed on the flybar beam 1 and is used to detect the liquid level in the industrial liquid tank. A standard pH meter sensor 6 is installed on the connecting frame 2 and is used to detect the pH value of the liquid in the industrial liquid tank. A pH meter data acquisition device 7 is located in the receiving cavity and is communicatively connected to the standard pH meter sensor 6. A standard conductivity meter sensor 8 is installed on the connecting frame 2 and is used to detect the conductivity of the liquid in the industrial liquid tank. A conductivity meter data acquisition device 9 is located in the receiving cavity and is communicatively connected to the standard conductivity meter sensor 8. The temperature data acquisition device 5, the standard liquid level gauge 14, the pH meter data acquisition device 7, and the conductivity meter data acquisition device 9 are all connected to the wireless data transmitter 19 located in the receiving cavity via data cable or wirelessly to achieve communication. The wireless data transmitter 19 transmits the collected data to the computer wirelessly.

[0038] This setup integrates multiple metrological testing standards, such as temperature sensor 4, standard pH meter sensor 6, standard conductivity meter sensor 8, and standard level gauge 14, into the device. It allows for online comparison with the monitoring instruments built into the industrial liquid tank system. Its integrated structure effectively reduces volume occupancy, improves space utilization in the production area, and facilitates installation on the production line's overhead crane. The crane can drive it to move between various industrial liquid tanks for measurement, improving the efficiency of accuracy testing and temperature uniformity testing in the industrial liquid tank system.

[0039] Optionally, to further enhance the connection stability of the connecting frame 2, the industrial liquid tank testing device also includes a first hook 10, a second hook 11, and a support plate 12. The support plate 12 is fixedly installed on the connecting frame 2 by bolts and nuts. The first hook 10 and the second hook 11 are spaced apart. One end of the first hook 10 is fixedly connected to the support plate 12, and the other end of the first hook 10 is hooked to the flybar beam 1 by bolts and nuts. One end of the second hook 11 is fixedly connected to the support plate 12, and the other end of the second hook 11 is hooked to the flybar beam 1 by bolts and nuts.

[0040] Optionally, to further enhance the connection stability of the mounting box 3, the industrial liquid tank testing device also includes a support base 13, which is connected between the mounting box 3 and the flybar beam 1.

[0041] Specifically, the following scheme is provided as an example in this embodiment: the support base 13 includes a base plate 131, two first connecting plates 132 and two second connecting plates 133, the mounting box 3 is fixedly installed on the base plate 131, the two first connecting plates 132 are spaced apart to form a first gap, the two second connecting plates 133 are spaced apart to form a second gap, the flybar beam 1 passes through the first gap and the second gap simultaneously, the two first connecting plates 132 and the two second connecting plates 133 are all fixedly installed on the flybar beam 1 by bolts and nuts, and the standard level gauge 14 is fixedly installed on the base plate 131.

[0042] Optionally, to prevent the instruments and equipment inside the housing from being interfered with by the external environment, the mounting box 3 also has an opening communicating with the housing. The industrial liquid tank testing device also includes a cover plate 15, which is used to close or open the opening. Furthermore, the industrial liquid tank testing device also includes two first latches 16, which are positioned opposite each other and spaced apart on the outer side wall of the mounting box 3, and both are used to engage the cover plate 15.

[0043] Optionally, in order to improve the service life of the connecting frame 2, the connecting frame 2 is made of corrosion-resistant material or has an anti-corrosion coating on its surface.

[0044] In this embodiment, in order to further improve the overall stability and reliability, the connecting frame 2 is provided with multiple second buckles 17, which are used to fix the temperature sensor 4, the standard pH meter sensor 6, and the standard conductivity meter sensor 8. The mounting box 3 is provided with a mounting slot 18, which is used to fix the temperature data acquisition device 5, the pH meter data acquisition device 7, the standard conductivity meter sensor 8, the conductivity meter data acquisition device 9, and the wireless data transmission device 19.

[0045] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An industrial liquid tank testing device, characterized in that, include: Flying crossbeam (1); A connecting frame (2) is fixedly installed on the flybar crossbeam (1); Mounting box (3), which is fixedly mounted on the flybar crossbeam (1), and the mounting box (3) has a receiving cavity; Temperature sensor (4), the temperature sensor (4) is mounted on the connecting frame (2), and the temperature sensor (4) is used to detect the temperature of the liquid in the industrial liquid tank; Temperature data acquisition device (5) is disposed in the receiving cavity and is communicatively connected to the temperature sensor (4).

2. The industrial liquid tank testing device according to claim 1, characterized in that, The industrial liquid tank testing device also includes a standard pH meter sensor (6) and a pH meter data acquisition device (7). The standard pH meter sensor (6) is installed on the connecting frame (2) and is used to detect the pH value of the liquid in the industrial liquid tank. The pH meter data acquisition device (7) is located in the receiving cavity and is communicatively connected to the standard pH meter sensor (6).

3. The industrial liquid tank testing device according to claim 1, characterized in that, The industrial liquid tank testing device further includes a standard conductivity meter sensor (8) and a conductivity meter data acquisition unit (9). The standard conductivity meter sensor (8) is installed on the connecting frame (2) and is used to detect the conductivity of the liquid in the industrial liquid tank. The conductivity meter data acquisition unit (9) is located in the receiving cavity and is communicatively connected to the standard conductivity meter sensor (8).

4. The industrial liquid tank testing device according to claim 1, characterized in that, The industrial liquid tank testing device further includes a first hook (10), a second hook (11), and a support plate (12). The support plate (12) is fixedly installed on the connecting frame (2). The first hook (10) and the second hook (11) are spaced apart. One end of the first hook (10) is fixedly connected to the support plate (12), and the other end of the first hook (10) is hooked to the flybar beam (1). One end of the second hook (11) is fixedly connected to the support plate (12), and the other end of the second hook (11) is hooked to the flybar beam (1).

5. The industrial liquid tank testing apparatus according to any one of claims 1-4, characterized in that, The industrial liquid tank testing device also includes a support base (13), which is connected between the mounting box (3) and the flybar beam (1).

6. The industrial liquid tank testing device according to claim 5, characterized in that, The support base (13) includes a base plate (131), two first connecting plates (132) and two second connecting plates (133). The mounting box (3) is fixedly installed on the base plate (131). The two first connecting plates (132) are spaced apart to form a first gap, and the two second connecting plates (133) are spaced apart to form a second gap. The flybar beam (1) passes through both the first gap and the second gap. The two first connecting plates (132) and the two second connecting plates (133) are all fixedly installed on the flybar beam (1).

7. The industrial liquid tank testing device according to claim 6, characterized in that, The industrial liquid tank testing device also includes a standard liquid level gauge (14), which is fixedly installed on the base plate (131) and is used to detect the liquid level height in the industrial liquid tank.

8. The industrial liquid tank testing apparatus according to any one of claims 1-4, characterized in that, The mounting box (3) also has an opening that communicates with the receiving cavity. The industrial liquid tank testing device also includes a cover plate (15) for closing or opening the opening.

9. The industrial liquid tank testing device according to claim 8, characterized in that, The industrial liquid tank testing device also includes two first buckles (16), which are positioned opposite each other and spaced apart on the outer side wall of the mounting box (3), and are both used to engage the cover plate (15).

10. The industrial liquid tank testing apparatus according to any one of claims 1-4, characterized in that, The connecting frame (2) is made of corrosion-resistant material.

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