Device for detecting foreign matters in glass bottle

Abstract

The utility model discloses a device for detecting foreign matters in a glass bottle. The device comprises a workbench, a conveying belt, two or more detection mechanisms and a controller, the detection mechanism comprises a support, a light supplementing assembly and a detection assembly. The light supplementing assembly comprises an outer side light supplementing assembly and a bottom light supplementing assembly, the detection assembly is provided with a lifting assembly, and the lifting assembly is provided with a rotating motor; the detection assembly comprises a visual detection assembly and a metal detection assembly; the support is provided with a fixing mechanism. According to the utility model, two or less detection mechanisms are arranged to detect a plurality of empty bottle materials at the same time, so that the detection efficiency is improved, the detection mode is simple and rapid, and the existing empty bottle detection requirements are met; the detection assembly is divided into the visual detection assembly and the metal detection assembly for realizing visual detection and metal detection, so that the detection diversity is improved, the occurrence of false detection is reduced, the influence of metal impurities is prevented, and the detection effect and quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of empty bottle detection process, specifically relates to a glass bottle internal foreign matter detection device. BACKGROUND

[0002] There are many manufacturing processes for wine bottles, and initial forming is generally firing (such as ceramic bottles), blowing (such as glass bottles), and machining. Glass bottles are a kind of wine bottles, and glass bottles are traditional beverage packaging containers in China. Glass is also a very historical packaging material. The production line for filling wine or beverages in glass bottles has matured, and existing glass wine bottles include newly prepared wine bottles and secondarily recycled wine bottles. The hygiene of newly prepared wine bottles is guaranteed, but the secondarily recycled wine bottles need to be cleaned and disinfected multiple times before use, and the inner wall needs to be hygienically inspected before filling. The existing wine bottle inner wall hygiene inspection equipment has the disadvantages of being difficult to inspect a large area and the inspection result being lagging, which affects the overall production efficiency.

[0003] To solve the above problems, patent number: 202210505990.9 discloses a wine bottle inner wall hygiene inspection device and method. The hygiene inspection device includes a driving assembly, a base frame, a servo motor, and a camera. The servo motor can drive the central shaft to rotate, the rotating central shaft drives the extension arm and the transition arm to rotate, the extension arm moves back and forth, and the hygiene detection piece at the tail end of the extension arm continuously contacts the inner wall of the wine bottle. At the same time, the camera takes pictures of the hygiene detection piece for analysis. If the inner wall of the wine bottle to be detected is clean, there will be no stains on the surface of the hygiene detection piece, and there is no need to replace the hygiene detection piece and mark the unclean wine bottle. If the inner wall of the wine bottle to be detected is unclean and has dust, the surface of the hygiene detection piece will be stained. At this time, the hygiene detection piece needs to be replaced and the unclean wine bottle needs to be marked. The hygiene detection piece is installed through threads, which is convenient to replace and has good practicality. It can also be used for large-scale inspection at one time. However, the inspection device still has the following problems: 1. The detection method is complex, the efficiency is slow, the detection cost is high, and it cannot meet the needs of existing empty bottle detection; 2. The detection method of the existing detection device is single, and the visual detection method is used for image judgment. However, when there is metal impurity with reflectivity inside, visual detection may occur, which affects the accuracy and efficiency of detection. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of glass bottle internal foreign matter detection device for the technical deficiency of present technology, to solve the technical problem of the detection method of the glass bottle internal foreign matter detection device in prior art being complex, efficiency is slow, and detection method is single.

[0005] The technical scheme adopted by the utility model to achieve the above-mentioned purposes is as follows:

[0006] The utility model provides a kind of glass bottle internal foreign matter detection device, including workbench, the workbench is equipped with conveying belt, two or more detection mechanism and controller, the conveying belt is arranged below the detection mechanism, the controller is arranged in the side of the workbench;The conveying belt is equipped with multiple fixed platforms;The detection mechanism includes support, light supplement component and detection component;The light supplement component includes outside light supplement component and bottom light supplement component, and the detection component is equipped with lifting assembly;The detection component includes visual detection component and metal detection component;The support is equipped with fixed mechanism.

[0007] Further improvement, the conveying belt is equipped with driving motor and multiple shaft rollers;The fixed platform is equipped with placing groove, and the inner side of the placing groove is equipped with rubber pad;The bottom light supplement component is arranged at the bottom of the placing groove.

[0008] Further improvement, the support includes two support rods and a crossbar, and the two support rods are arranged at the two ends of the conveying belt, and the crossbar is arranged at the top of the two support rods;The fixed mechanism includes two air cylinders, and the two air cylinders are arranged in mirror image on the support rods respectively;The driving end of the air cylinder is equipped with clamp block, and the clamp block is equipped with pad block.

[0009] Further improvement, the outside light supplement component includes multiple light supplement lamp strips, and the light supplement lamp strips are arranged on the inner side of the two support rods and the crossbar respectively;The bottom light supplement component includes lamp disc;The light supplement lamp strip and lamp disc are equipped with multiple lamp beads and light-collecting baffle.

[0010] Further improvement, the lifting assembly is arranged on the crossbar, and the lifting assembly includes first air cylinder and first mounting seat, and the first air cylinder is arranged on the crossbar, and the first mounting seat is arranged on the driving end of the first air cylinder.

[0011] Further improvement, the first mounting seat is equipped with rotary motor, and the rotary shaft of the rotary motor is equipped with platform, and the platform is equipped with mounting column, and the outer side of the mounting column is equipped with multiple groups of annular arrays of cavity hole groups respectively;The cavity hole group includes multiple cavity holes arranged at intervals, and the mounting column is also equipped with first cavity hole.

[0012] Further improvement, the visual detection component includes multiple small-size CCD cameras, and the small-size CCD cameras are arranged in the cavity hole and first cavity hole;The metal detection component includes multiple metal detection sensors, first metal detection sensor and second metal detection sensor;Multiple metal detection sensors are arranged in the cavity hole respectively, and the metal detection sensors are arranged between two small-size CCD cameras in a spaced manner;The first metal detection sensor is arranged at the center of the lamp disc;The second metal detection sensor is arranged on the outer side of the first cavity hole.

[0013] Further improvement, the controller is provided with a control panel, the control panel is provided with a control button and a processing controller, the processing controller is electrically connected with the small CCD camera, the metal detection sensor, the first metal detection sensor and the second metal detection sensor.

[0014] Further improvement, the clamp block is a ring-shaped clamp block; the pad block is a rubber pad block.

[0015] Compared with the prior art, the glass bottle internal foreign matter detection device provided by the embodiment of the utility model has one or more of the above technical solutions at least one of the following technical effects:

[0016] 1. The utility model discloses a detection mechanism is realized to multiple empty bottle material is detected simultaneously through setting two or more, improves the detection efficiency, through setting lifting assembly, rotating motor and detection component realize to the empty bottle material inner wall detection, the lifting assembly is used to control the detection component's in -and -out or go, the rotating motor is used for the detection component's uniform -speed comprehensive detection, improves the comprehensiveness and range of detection, thereby improves the efficiency and effect of detection, and detection mode is simple and fast, satisfies the demand of existing empty bottle detection, improves the subsequent filling efficiency;

[0017] 2. The utility model discloses a detection component is divided into visual detection component and metal detection component for improving the diversity of detection, the visual detection component is used for the automatic detection of the inner wall in empty bottle material, thereby detects whether the inner wall has impurity or stain, the metal detection component is used for the metal detection in empty bottle material, prevents the influence of metal impurity, improves the detection effect and quality. DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.

[0019] Fig. 1 It is the whole structure schematic diagram of the glass bottle internal foreign matter detection device of this embodiment;

[0020] Fig. 2 It is the structure schematic diagram of the fixed platform of this embodiment;

[0021] Fig. 3 It is the structure schematic diagram of the detection mechanism of this embodiment;

[0022] Fig. 4A schematic view of the detection mechanism of the embodiment from below. DETAILED DESCRIPTION

[0023] The following description is only the preferred embodiment of the utility model, and does not limit the protection scope of the application.

[0024] Embodiment, see attached Figs. 1-4 A glass bottle internal foreign matter detection device 1 includes a workbench 2, the workbench 2 is equipped with conveying belt 3, two or more detection mechanism 5 and controller 6, the conveying belt 3 is arranged below the detection mechanism 5, the controller 6 is arranged at the side of the workbench 2;The conveying belt 3 is equipped with a plurality of fixed platforms 7;The detection mechanism 5 includes support 8, light supplementing assembly 9 and detection assembly 10;The light supplementing assembly 9 includes outside light supplementing assembly 90 and bottom light supplementing assembly 91, the detection assembly 10 is equipped with lifting assembly 11;The detection assembly 10 includes visual detection assembly 100 and metal detection assembly 101;The support 8 is equipped with fixing mechanism 12.

[0025] The conveying belt 3 is equipped with drive motor 30 and a plurality of shaft rollers 31;The fixed platform 7 is equipped with placing groove 70, the inside of the placing groove 70 is equipped with rubber pad;The bottom light supplementing assembly 91 is arranged at the bottom of the placing groove 70, the conveying belt 3 is used for the carrying effect of empty bottle material, and the conveying belt 3 is also equipped with a plurality of material detection sensors.

[0026] The support 8 includes two support rods and a crossbar, two the support rods are arranged at the two ends of the conveying belt 3, and the crossbar is arranged at the top of the two support rods;The fixing mechanism 12 includes two air cylinders 120, and the two air cylinders 120 are respectively arranged on the support rods in a mirror image opposite manner;The drive end of the air cylinder 120 is equipped with a clamping block 121, the clamping block 121 is equipped with a pad, and the pad is equipped with anti-skid texture;The fixing mechanism 12 is used for the positioning detection of empty bottle material during detection, to prevent the stability during detection.

[0027] The outside light supplementing assembly 90 includes a plurality of light supplementing lamp strips, and the light supplementing lamp strips are respectively arranged on the inside of the two support rods and the crossbar;The bottom light supplementing assembly 91 includes a lamp disc;The light supplementing lamp strip and the lamp disc are all equipped with a plurality of lamp beads and light-collecting baffles, and the outside light supplementing assembly 90 and the bottom light supplementing assembly 91 are used for the light supplementing effect, so as to ensure the brightness of subsequent picture acquisition of the visual detection assembly 100, and improve the image detection precision and quality of the visual detection assembly 100.

[0028] The lifting assembly 11 is arranged on the cross bar, the lifting assembly 11 comprises a first cylinder 110 and a first mounting base 111, the first cylinder 110 is arranged on the cross bar, the first mounting base 111 is arranged on the driving end of the first cylinder 110, the lifting assembly 11 is used for lifting, thereby controlling the entering of the detection assembly 10 into the empty bottle material or the pushing-out effect.

[0029] The first mounting base 111 is provided with a rotary motor 112, the rotary motor 112 is provided with a platform 113, the platform 113 is provided with a mounting column 114, the outer side of the mounting column 114 is provided with a plurality of annular array cavity hole groups; each of the cavity hole groups comprises a plurality of interval array cavity holes, and the mounting column 114 is also provided with a first cavity hole; the rotary motor 112 is used for rotation, thereby improving the comprehensiveness of the detection of the visual detection assembly 100 and the metal detection assembly 101, and improving the detection quality and precision.

[0030] The visual detection assembly 100 comprises a plurality of small CCD cameras, and the small CCD cameras are arranged in the cavity holes and the first cavity hole; the metal detection assembly 101 comprises a plurality of metal detection sensors 101a, a first metal detection sensor 101b and a second metal detection sensor 101c; the plurality of metal detection sensors 101a are arranged in the cavity holes in a spaced manner between two small CCD cameras; the first metal detection sensor 101b is arranged at the center of the lamp panel; and the second metal detection sensor 101c is arranged outside the first cavity hole. The visual detection assembly 100 is used for automatic detection of the inner wall of the empty bottle material, thereby detecting whether the inner wall has impurities or stains; and the metal detection assembly 101 is used for metal detection in the empty bottle material, thereby preventing the influence of metal impurities, improving the detection effect and quality, and ensuring the cleanliness of the empty bottle material.

[0031] The controller 6 is provided with a control panel 60, the control panel 60 is provided with control buttons and a processing controller, the processing controller is electrically connected with the small CCD cameras, the metal detection sensors 101a, the first metal detection sensor 101b and the second metal detection sensor 101c, and the controller 6 is used for processing after control and data acquisition.

[0032] The clamp block 121 is an annular clamp block, and the pad block is a rubber pad block; the clamp block 121 is used for fixing and positioning, and the pad block is used for placing and protection.

[0033] The utility model discloses through setting two or below detection mechanism realizes to multiple empty bottle material carries out the detection simultaneously, improves the detection efficiency, through setting elevating system, rotating electrical machine and detection component realizes to the detection to empty bottle material inner wall, elevating system is used for controlling the detection component's in -and -out or the retreat, rotating electrical machine is used for controlling the detection component's uniform speed comprehensive detection, improves the comprehensive nature and range of detection, thereby improves the efficiency and effect of detection, and detection mode is simple and fast, satisfies the demand of existing empty bottle detection, improves the filling efficiency of subsequent, the utility model discloses through setting and detection component is divided into visual detection component and metal detection component for improving the diversity of detection, visual detection component is used for the effect of automatic detection to the inner wall in empty bottle material, thereby detects whether the inner wall has the impurity or the stain, metal detection component is used for the effect of metal detection in empty bottle material, prevents the influence of metal impurity, improves the detection effect and quality.

[0034] The utility model discloses not limited to the above-mentioned embodiment, adopt same or approximate structure or device with the above-mentioned embodiment of the utility model, and obtain other for glass bottle internal foreign matter detection device, all are within the protection scope of the utility model.

Claims

1. A foreign object detection device for the inside of a glass bottle, characterized in that: The glass bottle internal foreign matter detection device includes a workbench, the workbench is provided with a conveying belt, two or more detection mechanisms and a controller, the conveying belt is arranged below the detection mechanisms, and the controller is arranged beside the workbench; the conveying belt is provided with a plurality of fixed platforms; the detection mechanism includes a support, a light supplementing assembly and a detection assembly; the light supplementing assembly includes an outer light supplementing assembly and a bottom light supplementing assembly, and the detection assembly is provided with a lifting assembly; the detection assembly includes a visual detection assembly and a metal detection assembly; the support is provided with a fixing mechanism.

2. The glass bottle internal foreign matter detecting apparatus according to claim 1, characterized by: The conveying belt is provided with a driving motor and a plurality of shaft rollers; the fixed platform is provided with a placing groove, and the inner side of the placing groove is provided with a rubber pad; the bottom light supplementing assembly is arranged at the bottom of the placing groove.

3. The apparatus according to claim 2, wherein: The support includes two supporting rods and a cross rod, the two supporting rods are arranged at the two ends of the conveying belt, and the cross rod is arranged at the top of the two supporting rods; the fixing mechanism includes two air cylinders, the two air cylinders are arranged on the supporting rods in a mirror image opposite manner; the driving end of each air cylinder is provided with a clamping block, and each clamping block is provided with a pad.

4. The glass bottle internal foreign matter detecting apparatus according to claim 3, characterized by: The outer light supplementing assembly includes a plurality of light supplementing lamp strips, and the light supplementing lamp strips are arranged on the inner sides of the two supporting rods and the cross rod; the bottom light supplementing assembly includes a lamp disc; the light supplementing lamp strips and the lamp disc are each provided with a plurality of lamp beads and a light collecting baffle.

5. The apparatus for detecting foreign substances inside a glass bottle according to claim 4, characterized by: The lifting assembly is arranged on the cross rod, and the lifting assembly includes a first air cylinder and a first mounting seat, the first air cylinder is arranged on the cross rod, and the first mounting seat is arranged on the driving end of the first air cylinder.

6. The apparatus for detecting foreign substances inside a glass bottle according to claim 5, characterized by: The first mounting seat is provided with a rotating motor, the rotating shaft of the rotating motor is provided with a platform, the platform is provided with a mounting column, the outer side of the mounting column is provided with a plurality of groups of annular arrays of cavity holes, the cavity hole groups each include a plurality of interval arrays of cavity holes, and the mounting column is further provided with a first cavity hole.

7. The apparatus according to claim 6, wherein: The visual detection assembly includes a plurality of small-sized CCD cameras, and the small-sized CCD cameras are arranged in the cavity holes and the first cavity hole; the metal detection assembly includes a plurality of metal detection sensors, a first metal detection sensor and a second metal detection sensor; the plurality of metal detection sensors are arranged in the cavity holes in a spaced manner between the two small-sized CCD cameras; the first metal detection sensor is arranged at the center of the lamp disc; and the second metal detection sensor is arranged outside the first cavity hole.

8. The glass bottle internal foreign matter detecting apparatus according to claim 7, characterized by: The controller is provided with a control panel, the control panel is provided with control buttons and a processing controller, and the processing controller is electrically connected with the small-sized CCD cameras, the metal detection sensors, the first metal detection sensor and the second metal detection sensor.

9. The glass bottle internal foreign matter detecting apparatus according to claim 8, characterized by: The clamping block is an annular clamping block, and the pad is a rubber pad.

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