X-ray source mounting device and X-ray detection equipment

By designing an X-ray source installation device and utilizing a rotation and movement mechanism to adjust the position and angle of the X-ray source, the problem of difficult X-ray source installation and maintenance was solved, enabling convenient disassembly and assembly and efficient maintenance, thus ensuring the stable operation of the equipment.

CN223784228UActive Publication Date: 2026-01-09WUXI UNICOMP TECH
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Patent Information

Application Number
CN202520337162.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-09
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

The installation and maintenance of radiation sources are difficult, leading to prolonged equipment downtime and affecting work efficiency.

Method used

An X-ray source installation device was designed, including a rotating mechanism and a moving mechanism, which can move and rotate the X-ray source in different directions. The first moving mechanism drives the X-ray source to move in a second direction, and the second moving mechanism drives the X-ray source to move in a third direction. The angle of the X-ray source can be adjusted by the rotating mechanism. Combined with self-lubricating bushings, damping components and other structures, the ease of installation and stability are improved.

Benefits of technology

This improved the installation reliability and maintenance convenience of the radiation source, reduced the labor intensity of disassembly and assembly, increased the efficiency of maintenance and repair, and ensured the safe and reliable operation of the radiation source.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of X-ray detection equipment, and discloses an X-ray source mounting device and X-ray detection equipment. The X-ray source mounting device comprises a rotating mechanism, a first moving mechanism and a second moving mechanism, the X-ray source is fixed on the rotating mechanism, the rotating mechanism can drive the X-ray source to rotate around a first direction, the rotating mechanism is connected to the first moving mechanism in a second direction, and the first moving mechanism can drive the X-ray source to move in the second direction; the first moving mechanism is movably connected to the second moving mechanism in the third direction, and the second moving mechanism can drive the X-ray source to move in the third direction, so that the X-ray source can move to the position where disassembly and assembly are convenient, the angle of the X-ray source can be adjusted, the disassembly and assembly portability of the X-ray source is further improved, and the disassembly and assembly efficiency is improved. Therefore, the labor intensity of dismounting and mounting the X-ray source is reduced, the working efficiency of maintenance and overhaul is improved, and safe and reliable operation of the X-ray source is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to X -ray detection equipment technical field especially relates to a kind of X -ray source installation device and X -ray detection equipment. BACKGROUND

[0002] X-ray detection is the main means of internal defect detection of various parts, with the progress of technology, X-ray detection equipment has developed from simple X-ray detector to mechanization, higher degree of automation X-ray detection line.Radiation source is the most important component in X-ray detection equipment, and the reliability of radiation source is the basis of the stability of the whole equipment.

[0003] Under normal circumstances, the installation, maintenance and disassembly process of radiation source is directly lifted to the installation position by manual method, since radiation source is dozens of kilograms, and the size of X-ray detection equipment is limited, the installation process of radiation source is often very difficult, and it is inconvenient to overhaul, which leads to the extension of downtime and affects work efficiency.

[0004] Therefore, an X-ray source installation device and X-ray detection equipment are needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] One purpose of the utility model is to provide an X-ray source installation device, which can move or rotate the radiation source in different directions, ensure the installation reliability of the radiation source, and improve the maintenance convenience of the radiation source.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] An X-ray source installation device is provided, comprising:

[0008] A rotating mechanism, the rotating mechanism comprises a first mounting plate and a second mounting plate, the first mounting plate and the second mounting plate are arranged in the center overlapping manner, the first mounting plate and the second mounting plate are rotatably connected around the first direction, and the X-ray source is fixed on the second mounting plate;

[0009] A first moving mechanism, the first mounting plate is connected to the first moving mechanism, and the first moving mechanism drives the rotating mechanism to move along the second direction;

[0010] A second moving mechanism, the first moving mechanism is movably connected to the second moving mechanism along the third direction, and the first direction, the second direction and the third direction are perpendicular to each other.

[0011] As an optional solution of the X-ray source mounting device, the rotating mechanism further comprises a fixing member, the first mounting plate is provided with a first fixing hole, the second mounting plate is provided with a second fixing hole, and the fixing member is detachably arranged in the first fixing hole and the second fixing hole.

[0012] As an optional solution of the X-ray source mounting device, the rotating mechanism further comprises a self-lubricating bushing, the self-lubricating bushing is arranged in the first mounting plate corresponding to the first fixing hole and is arranged in the interior of the first mounting plate towards the second mounting plate, and the fixing member is arranged in the self-lubricating bushing.

[0013] As an optional solution of the X-ray source mounting device, the first mounting plate is provided with a limiting part, the limiting part protrudes from the side of the first mounting plate towards the second mounting plate, the second mounting plate is provided with an arc-shaped hole, and the limiting part is arranged in the arc-shaped hole.

[0014] As an optional solution of the X-ray source mounting device, the rotating mechanism further comprises a damping member, the damping member is connected to the side of the first mounting plate towards the second mounting plate, the second mounting plate is provided with an arc-shaped surface, and the damping member abuts against the arc-shaped surface.

[0015] As an optional solution of the X-ray source mounting device, the damping member is a rubber-coated bearing, the inner ring of the rubber-coated bearing is connected to the first mounting plate, and the outer ring abuts against the arc-shaped surface.

[0016] As an optional solution of the X-ray source mounting device, the rotating mechanism further comprises a positioning member, the positioning member is connected to the side of the second mounting plate away from the first mounting plate, and the X-ray source abuts against the positioning member.

[0017] As an optional solution of the X-ray source mounting device, the second moving mechanism comprises a guide assembly and a connecting bracket, the guide assembly extends along the third direction, the connecting bracket is movably connected to the guide assembly, and the first moving mechanism is connected to the connecting bracket.

[0018] As an optional solution of the X-ray source mounting device, the second moving mechanism further comprises a support frame and a guide rail, the guide rail extends along the third direction, the support frame is connected to the connecting bracket and is slidably connected to the guide rail, and the X-ray source is located above the support frame.

[0019] Another purpose of the utility model is to provide an X-ray detection equipment which can ensure stable installation of the X-ray source and facilitate disassembly and assembly of the X-ray source.

[0020] To achieve the above purpose, the utility model adopts the following technical scheme.

[0021] An X-ray source detection device is provided, including a lead room and the aforementioned X-ray source installation device. The X-ray source installation device is disposed inside the lead room. The lead room is provided with a door panel, which is disposed on one side wall of the lead room in the first direction and is correspondingly disposed to the X-ray source installation device.

[0022] The beneficial effects of this utility model are:

[0023] This utility model provides an X-ray source installation device. A first moving mechanism can drive the X-ray source to move in a second direction, and a second moving mechanism can drive the X-ray source to move upward in a third direction, so that the X-ray source can be moved to a position that is easy to install and remove. A rotating mechanism can drive the X-ray source to rotate around the first direction, thereby adjusting the angle of the X-ray source, further improving the portability of X-ray source installation and removal, reducing the labor intensity of X-ray source installation and removal, improving the efficiency of maintenance and repair, and ensuring the safe and reliable operation of the X-ray source. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the installation of the X-ray source installation device and the X-ray source provided by this utility model;

[0025] Figure 2 This is a schematic diagram of the rotation mechanism and the installation of the X-ray source in the X-ray source mounting device provided by this utility model;

[0026] Figure 3 This is a schematic diagram of the rotating mechanism of the X-ray source mounting device provided by this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the X-ray detection equipment provided by this utility model;

[0028] Figure 5 This is a schematic diagram of the internal structure of the X-ray source detection device provided by this utility model.

[0029] In the picture:

[0030] 100. Rotating mechanism; 110. First mounting plate; 111. First fixing hole; 112. Limiting part; 120. Second mounting plate; 121. Second fixing hole; 122. Arc-shaped hole; 123. Arc-shaped surface; 130. Fixing component; 140. Self-lubricating bushing; 150. Damping component; 160. Positioning component;

[0031] 200. First moving mechanism; 210. First guiding assembly;

[0032] 300. Second moving mechanism; 310. Second guide assembly; 320. Connecting bracket; 330. Support frame; 340. Guide rail;

[0033] 400. Lead room; 410. Door panel;

[0034] 500. Control unit; 510. Controller; 520. Display;

[0035] 600. X-ray source. Detailed Implementation

[0036] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0037] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0039] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0040] like Figures 1 to 3As shown, the X-ray source mounting device in this embodiment includes a rotating mechanism 100, a first moving mechanism 200, and a second moving mechanism 300. The rotating mechanism 100 includes a first mounting plate 110 and a second mounting plate 120, which are centrally overlapped. The first mounting plate 110 and the second mounting plate 120 are rotatably connected about a first direction, which is... Figure 1 In the X-ray direction, the X-ray source 600 is fixed to the side of the second mounting plate 120 opposite to the first mounting plate 110. The side of the first mounting plate 110 opposite to the second mounting plate 120 is connected to the first moving mechanism 200, which drives the rotating mechanism 100 to move along a second direction. Figure 1 In the Y direction, the first moving mechanism 200 is movably connected to the second moving mechanism 300 along a third direction, which is... Figure 1 In the Z-direction, the first, second, and third directions are perpendicular to each other.

[0041] Based on the above design, the X-ray source installation device can drive the X-ray source 600 to move in the second direction through the first moving mechanism 200, and the second moving mechanism 300 can drive the X-ray source 600 to move upward in the third direction, so that the X-ray source 600 can be moved to a position that is easy to disassemble and assemble. The rotating mechanism 100 can drive the X-ray source 600 to rotate around the first direction, thereby adjusting the angle of the X-ray source 600, further improving the portability of disassembling and assembling the X-ray source 600, thereby reducing the labor intensity of disassembling and assembling the X-ray source 600, improving the work efficiency of maintenance and repair, and ensuring the safe and reliable operation of the X-ray source 600.

[0042] Optionally, the rotating mechanism 100 includes a positioning member 160, which is connected to the side of the second mounting plate 120 facing away from the first mounting plate 110, and the X-ray source 600 abuts against the positioning member 160. In this embodiment, two positioning members 160 are provided, which are spaced apart on the second mounting plate 120, and the X-ray source 600 is fixed between the two positioning members 160, thereby facilitating the positioning and installation of the X-ray source 600 on the second mounting plate 120.

[0043] Understandably, the rotating mechanism 100 also includes a fixing member 130 for fixing the first mounting plate 110 and the second mounting plate 120 to prevent the X-ray source 600 from rotating under normal operating conditions. Specifically, the first mounting plate 110 is provided with a first fixing hole 111, and the second mounting plate 120 is provided with a second fixing hole 121. The fixing member 130, the first fixing hole 111, and the second fixing hole 121 form a fixing structure, and the fixing member 130 is detachably inserted through the first fixing hole 111 and the second fixing hole 121.

[0044] When the X-ray source 600 is operating normally, the fixing member passes through the first fixing hole 111 and the second fixing hole 121 to achieve relative fixation of the first mounting plate 110 and the second mounting plate 120. When it is necessary to rotate the X-ray source 600, the fixing member 130 is removed from the first fixing hole 111 and the second fixing hole 121, thereby achieving relative rotation of the first mounting plate 110 and the second mounting plate 120. Optionally, the fixing member 130 can be a bolt and nut, or a fixing pin, etc., with a simple structure and easy assembly and disassembly.

[0045] Optionally, the rotating mechanism 100 includes multiple fixing structures, with multiple first fixing holes 111 and multiple second fixing holes 121 distributed at intervals along the edges of the first mounting plate 110 and the second mounting plate 120 and arranged in a one-to-one correspondence, thereby achieving multi-point fixing of the first mounting plate 110 and the second mounting plate 120 and improving the stability of the fixed connection.

[0046] Furthermore, the rotating mechanism 100 also includes a self-lubricating bushing 140, which is correspondingly disposed with the first fixing hole 111 and located inside the first mounting plate 110 on the side facing the second mounting plate 120. Fixing members 130 are sequentially inserted through the self-lubricating bushing 140. In this embodiment, the self-lubricating bushing 140 is connected to the first mounting plate 110 by screws, resulting in a simple connection structure and easy installation.

[0047] The self-lubricating bushing 140 is made of a self-lubricating material. During friction, the heat generated melts it, forming a uniform lubricating film, thus achieving automatic lubrication. This lubricating film reduces the coefficient of friction, lowers the resistance during installation of the fastener 130, and reduces the workload of installation. Optionally, the self-lubricating bushing 140 can be made of materials such as graphene or nylon.

[0048] Furthermore, the first mounting plate 110 is provided with a limiting part 112, which protrudes from the side of the first mounting plate 110 facing the second mounting plate 120. The second mounting plate 120 is provided with an arc-shaped hole 122, through which the limiting part 112 passes.

[0049] When the first mounting plate 110 and the second mounting plate 120 rotate relative to each other, the relative position of the limiting part 112 in the arc-shaped hole 122 changes. When the limiting part 112 abuts against any end of the arc-shaped hole 122, it can prevent the second mounting plate 120 from continuing to rotate, thereby limiting the rotation angle of the second mounting plate 120 and preventing the X-ray source 600 from being bumped due to excessive rotation angle.

[0050] Furthermore, the rotating mechanism 100 also includes a damping element 150, which is connected to the side of the first mounting plate 110 facing the second mounting plate 120. The second mounting plate 120 is provided with an arc-shaped surface 123, and the damping element 150 abuts against the arc-shaped surface 123.

[0051] When the first mounting plate 110 and the second mounting plate 120 rotate relative to each other, the damping element 150 remains in contact with the arc-shaped surface 123, thereby increasing the friction force when the second mounting plate 120 rotates, limiting the rotation speed of the second mounting plate 120, and improving the safety of the X-ray source 600.

[0052] In this embodiment, the damping element 150 is configured as a rubber-coated bearing. The inner ring of the rubber-coated bearing is connected to the first mounting plate 110, and the outer ring is rubber-coated and abuts against the arc-shaped surface 123. The rubber coating has a high coefficient of friction, which can improve the friction between the rubber-coated bearing and the arc-shaped surface 123. When the second mounting plate 120 rotates, the outer ring of the rubber-coated bearing rotates accordingly, so that different positions on the edge of the rubber-coated bearing can contact the arc-shaped surface 123, avoiding severe wear caused by the damping element 150 contacting the arc-shaped surface 123 at a single position, thereby improving the service life of the damping element 150.

[0053] Furthermore, the first moving mechanism 200 includes a first driving member and a first guiding assembly 210, and the rotating mechanism 100 is movably connected to the first guiding assembly 210. The first driving member is capable of driving the rotating mechanism 100 to move in a second direction.

[0054] Furthermore, the second moving mechanism 300 includes a second guide component 310, a connecting bracket 320, and a second driving member. The second guide component 310 extends in a third direction, the connecting bracket 320 is movably connected to the second guide component 310, the first moving mechanism 200 is connected to the connecting bracket 320, and the second driving member is capable of driving the connecting bracket 320 to move on the second guide component 310.

[0055] Because the X-ray source 600 is relatively heavy, the second moving mechanism 300 also includes a support frame 330 and a guide rail 340. The guide rail 340 extends along a third direction. The support frame 330 is connected to the connecting bracket 320 and slidably connected to the guide rail 340. The X-ray source 600 is located above the support frame 330, which can ensure the balance of the X-ray source 600. In addition, during the movement and rotation of the X-ray source 600, the support frame 330 can prevent the X-ray source 600 from being bumped or knocked, thus achieving smooth movement of the X-ray source 600.

[0056] like Figure 4 and Figure 5As shown, this embodiment also provides an X-ray detection device, including a lead room 400 and the aforementioned X-ray source installation device. The X-ray source installation device is disposed inside the lead room 400. The lead room 400 is provided with a door panel 410, which is disposed on one side wall of the lead room 400 in a first direction and corresponds to the X-ray source 600 installation device. When the X-ray source 600 needs to be installed or maintained, the rotating mechanism 100 is moved to a position close to the door panel 410 by driving the first moving mechanism 200 and the second moving mechanism 300, thereby eliminating the workload of moving the X-ray source 600 inside the lead room 400 and improving the convenience of installation and maintenance.

[0057] Furthermore, the X-ray detection equipment also includes a control unit 500, which is fixed to the side wall of the lead room 400. The control unit 500 includes a controller 510 and a display 520. The controller 510 is connected to the first and second driving components to control the movement of the X-ray source 600 in the second and third directions. The display 520 can display the control parameters of the controller 510, which facilitates flexible adjustment of the position of the X-ray source 600.

[0058] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. An X-ray source mounting device, characterized in that, include: A rotating mechanism (100) includes a first mounting plate (110) and a second mounting plate (120). The first mounting plate (110) and the second mounting plate (120) are centrally overlapped and are rotatably connected around a first direction. An X-ray source is fixed on the second mounting plate (120). A first moving mechanism (200) is connected to a first mounting plate (110), and the first moving mechanism (200) drives the rotating mechanism (100) to move along a second direction; The second moving mechanism (300) is movably connected to the first moving mechanism (200) along a third direction, wherein the first direction, the second direction, and the third direction are perpendicular to each other.

2. The X-ray source installation device according to claim 1, characterized in that, The rotating mechanism (100) further includes a fixing member (130). The first mounting plate (110) is provided with a first fixing hole (111), and the second mounting plate (120) is provided with a second fixing hole (121). The fixing member (130) is detachably inserted through the first fixing hole (111) and the second fixing hole (121).

3. The X-ray source installation device according to claim 2, characterized in that, The rotating mechanism (100) further includes a self-lubricating bushing (140), which is correspondingly disposed with the first fixing hole (111) and installed inside the first mounting plate (110) on the side facing the second mounting plate (120), and the fixing member (130) passes through the self-lubricating bushing (140).

4. The X-ray source mounting device according to claim 1, characterized in that, The first mounting plate (110) is provided with a limiting part (112), the limiting part (112) protrudes from the side of the first mounting plate (110) facing the second mounting plate (120), the second mounting plate (120) is provided with an arc-shaped hole (122), and the limiting part (112) passes through the arc-shaped hole (122).

5. The X-ray source mounting device according to claim 1, characterized in that, The rotating mechanism (100) further includes a damping element (150), which is connected to the side of the first mounting plate (110) facing the second mounting plate (120). The second mounting plate (120) is provided with an arc-shaped surface (123), and the damping element (150) abuts against the arc-shaped surface (123).

6. The X-ray source mounting device according to claim 5, characterized in that, The damping element (150) is configured as a rubber-coated bearing, the inner ring of which is connected to the first mounting plate (110), and the outer ring abuts against the arc-shaped surface (123).

7. The X-ray source mounting device according to claim 1, characterized in that, The rotating mechanism (100) further includes a positioning element (160), which is connected to the side of the second mounting plate (120) opposite to the first mounting plate (110), and the X-ray source abuts against the positioning element (160).

8. The X-ray source mounting device according to claim 1, characterized in that, The second moving mechanism (300) includes a guide assembly (310) and a connecting bracket (320), the guide assembly (310) extending along the third direction, the connecting bracket (320) being movably connected to the guide assembly (310), and the first moving mechanism (200) being connected to the connecting bracket (320).

9. The X-ray source mounting device according to claim 8, characterized in that, The second moving mechanism (300) further includes a support frame (330) and a guide rail (340), the guide rail (340) extending along the third direction, the support frame (330) being connected to the connecting bracket (320) and slidably connected to the guide rail (340), and the X-ray source being located above the support frame (330).

10. An X-ray inspection device, characterized in that, The device includes a lead room (400) and an X-ray source installation device as described in any one of claims 1-9, wherein the X-ray source installation device is disposed inside the lead room (400), and the lead room (400) is provided with a door panel (410), which is disposed on one side wall of the lead room (400) in the first direction and is correspondingly disposed to the X-ray source installation device.