Built-in evaporator
By introducing a separation chamber and circulation pipes into the built-in evaporator, the problem of material residue is solved, achieving more efficient solid-liquid separation and circulating evaporation, and reducing material waste.
Patent Information
- Application Number
- CN202423183364.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing built-in evaporators leave residual liquid in the material after evaporation, resulting in material waste and preventing the realization of cyclic evaporation.
An integrated evaporator was designed, comprising a separation chamber, a solid-liquid separation plate, a discharge port, a pump body, and a circulation pipeline. It reduces waste by separating solids and liquids and re-evaporating residual liquids.
By using solid-liquid separation and circulating evaporation, the evaporation effect is improved, material waste is reduced, and a more efficient evaporation process is achieved.
Smart Images

Figure CN223788064U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of evaporator technology, specifically to a built-in evaporator. Background Technology
[0002] Evaporators are commonly used in chemical wastewater treatment or chemical production processes for evaporation concentration and crystallization. Essentially, an evaporator is a heat exchanger where the material exchanges heat with a heat source (steam). Some of the solvent (usually water) in the material turns into a gaseous state and is separated out, increasing the material's concentration and achieving the purpose of evaporation concentration. The principle of an evaporator is to use evaporation to heat a solution, causing some of the solvent to vaporize and be removed, thereby increasing the solution concentration—the process of solution concentration. The equipment used for evaporation is called an evaporator, and evaporation operations are widely used in industries such as chemical, food, and pharmaceutical.
[0003] Currently, the existing "a built-in evaporator, announcement number: CN 203663463 U" places the heat exchanger inside the tank to minimize heat loss. Steam flows in the S-shaped heating pipe to heat the material inside the tank, extending the heating time of the steam as much as possible and improving thermal efficiency. However, some raw material liquid will remain in the evaporated material, and the device cannot achieve cyclic evaporation, which will cause waste of raw material liquid.
[0004] Therefore, a built-in evaporator is needed to improve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a built-in evaporator to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An internal evaporator includes an evaporator tank. A support frame is installed at the bottom of the evaporator tank, and a heat exchanger is installed on the top of the support frame. A steam inlet pipe is installed on the left side of the top of the heat exchanger, and a condensate outlet is installed on the right side of the top of the heat exchanger. Support legs are evenly distributed on the outer wall of the evaporator tank. A feeding pipe is installed at the top of the evaporator tank, and a discharge pipe is installed at the bottom of the evaporator tank. A separation box is installed at the lower end of the discharge pipe. A solid-liquid separation plate is installed inside the separation box, and a discharge port is installed on the front of the separation box. A pump body is installed on the lower right side of the separation box, and a circulation pipe is installed on the right side of the pump body. An exhaust pipe is installed on the upper right side of the evaporator tank.
[0008] As a preferred embodiment of this utility model, the evaporator is divided into a tank body and a tank cover, with a feeding pipe installed on the tank cover, and an observation window provided on the front of the evaporator.
[0009] As a preferred embodiment of this utility model, the ports of the steam inlet pipe and the condensate outlet both penetrate the side wall of the evaporator.
[0010] As a preferred embodiment of this utility model, a solenoid valve is installed on the discharge pipe.
[0011] As a preferred embodiment of this utility model, the solid-liquid separation plate is inclined towards the discharge port inside the separation box.
[0012] As a preferred embodiment of this utility model, the circulating pipe has an external structure of "]" shape, and the upper end of the circulating pipe is connected to the body of the evaporator.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. In this utility model, the solid-liquid separation plate, discharge port, pump body and circulation pipeline can separate the evaporated material into solid and liquid. If there is still liquid in the evaporated material, the liquid is pumped into the evaporation tank for re-evaporation, thereby reducing waste and improving the evaporation effect. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the evaporator of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the separation box of this utility model.
[0018] In the diagram: 1. Evaporator; 2. Support frame; 3. Heat exchanger; 4. Steam inlet pipe; 5. Condensate outlet; 6. Support leg; 7. Feeding pipe; 8. Discharge pipe; 9. Separation box; 10. Solid-liquid separation plate; 11. Discharge port; 12. Pump body; 13. Circulation pipe; 14. Exhaust pipe. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0021] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0024] For examples, please refer to Figure 1-3 This utility model provides a technical solution:
[0025] An internal evaporator includes an evaporator tank 1. A support frame 2 is installed at the bottom inside the evaporator tank 1. A heat exchanger 3 is installed on the top of the support frame 2. A steam inlet pipe 4 is installed on the left side of the top of the heat exchanger 3. A condensate outlet 5 is installed on the right side of the top of the heat exchanger 3. Support legs 6 are evenly arranged on the outer wall of the evaporator tank 1. A feeding pipe 7 is installed on the top of the evaporator tank 1. A discharge pipe 8 is installed at the bottom of the evaporator tank 1. A separation box 9 is installed at the lower end of the discharge pipe 8. A solid-liquid separation plate 10 is installed inside the separation box 9. A discharge port 11 is installed on the front of the separation box 9. A pump body 12 is installed on the lower right side of the separation box 9. A circulation pipe 13 is installed on the right side of the pump body 12. An exhaust pipe 14 is installed on the upper right side of the evaporator tank 1.
[0026] In this embodiment, the evaporator 1 is divided into a tank body and a tank cover. The feeding pipe 7 is installed on the tank cover. An observation window is provided on the front of the evaporator 1. The ports of the steam inlet pipe 4 and the condensate outlet 5 both penetrate the side wall of the evaporator 1. A solenoid valve is installed on the discharge pipe 8. The solid-liquid separation plate 10 is inclined towards the discharge port 11 inside the separation box 9. The circulation pipe 13 has a "]" shaped structure, and the upper end of the circulation pipe 13 is connected to the tank body of the evaporator 1. Through the separation box 9, solid-liquid separation plate 10, discharge port 11, pump body 12, and circulation pipe 13, the evaporated material can be separated into solid and liquid. If there is still liquid in the evaporated material, the liquid is pumped back into the evaporator 1 for re-evaporation, thereby reducing waste and improving the evaporation effect.
[0027] The working process of this utility model is as follows: First, liquid material is added into evaporator 1 through feeding pipe 7. Then, steam is input into heat exchanger 3 through steam inlet pipe 4. The steam flows in the S-shaped heating pipe to heat the material in evaporator 1. After heat exchange, the liquefied condensate is discharged through condensate outlet 5. The steam generated during the heat exchange process is discharged from exhaust pipe 14 at the top of tank 1. The heated solid material enters separation box 9 through discharge pipe 8 at the bottom of evaporator 1. Then, it is filtered and separated by solid-liquid separation plate 10. At this time, the solid material will be discharged from discharge pipe 8. Then, the filtered liquid will be pumped back into evaporator 1 for evaporation. Through the separation box 9, solid-liquid separation plate 10, discharge port 11, pump body 12, and circulation pipe 13, the evaporated material can be separated into solid and liquid. If there is still liquid in the evaporated material, the liquid will be pumped back into evaporator 1 for evaporation again, thereby reducing waste and improving the evaporation effect.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A built-in evaporator, comprising an evaporator tank (1), characterized in that: A support frame (2) is provided at the bottom inside the evaporator (1). A heat exchanger (3) is installed on the top of the support frame (2). A steam inlet pipe (4) is provided on the left side of the top of the heat exchanger (3). A condensate outlet (5) is provided on the right side of the top of the heat exchanger (3). Support legs (6) are evenly arranged on the outer wall of the evaporator (1). A feeding pipe (7) is provided on the top of the evaporator (1). A discharge pipe (8) is provided at the bottom of the evaporator (1). A separation box (9) is provided at the lower end of the discharge pipe (8). A solid-liquid separation plate (10) is provided inside the separation box (9). A discharge port (11) is provided on the front of the separation box (9). A pump body (12) is installed on the lower right side of the separation box (9). A circulation pipe (13) is installed on the right side of the pump body (12). An exhaust pipe (14) is provided on the upper right side of the evaporator (1).
2. The built-in evaporator according to claim 1, characterized in that: The evaporator (1) is divided into a tank body and a tank cover. The feeding pipe (7) is installed on the tank cover, and an observation window is provided on the front of the evaporator (1).
3. The built-in evaporator according to claim 1, characterized in that: The ports of the steam inlet pipe (4) and the condensate outlet (5) both penetrate the side wall of the evaporator (1).
4. The built-in evaporator according to claim 1, characterized in that: A solenoid valve is installed on the discharge pipe (8).
5. A built-in evaporator according to claim 1, characterized in that: The solid-liquid separation plate (10) is inclined towards the discharge port (11) inside the separation box (9).
6. A built-in evaporator according to claim 1, characterized in that: The circulating pipe (13) has an external structure of "]" shape, and the upper end of the circulating pipe (13) is connected to the body of the evaporator (1).
Citation Information
Patent Citations
Built-in evaporator
CN203663463U