Mechatronics mixer

Abstract

The utility model discloses a mechatronics blender, including tank, dispersing mechanism, stirring mechanism and reflux mechanism, dispersing mechanism is provided at the upper end of tank interior, stirring mechanism is rotatingly provided in tank interior, reflux mechanism is provided in tank interior center and is coaxial with tank, and the tank interior center is provided with the stirring mechanism and the reflux mechanism. The tank body is arranged, the dispersing mechanism is arranged in the tank body, materials are arranged in the dispersing mechanism and are rolled by the rollers, so that the caking materials are dispersed, the waste is reduced, and the overall size is reduced and the equipment applicability is enhanced by arranging the return pipe in the tank body.

Description

Technical Field

[0001] This utility model relates to the field of mixer technology, specifically to a mechatronics mixer. Background Technology

[0002] During feed production, feed needs to be stirred to mix various feed materials together. Feed mixers can be used in mixing areas such as livestock farms, feed mills, and compound fertilizer plants. Their function is to mix various granules and powders evenly. Feed mixers are essential equipment. If feed materials are exposed to high humidity environments during storage, transportation, or manufacturing, they easily absorb moisture and become damp, causing clumping. Mold growth in feed materials can also cause clumping. Existing feed mixers are usually not convenient for removing these clumped feed impurities. If these clumped feed impurities are not removed and are mixed together, it will affect the quality of the final feed. Existing feed mixers are usually not convenient for drying feed. Excessive moisture in the feed can easily breed bacteria and mold, leading to feed spoilage and affecting feed quality.

[0003] Patent number CN202311336887.7, entitled "An Electromechanical Integrated Mixer," discloses a device including a mixing tank. The mixing tank is equipped with a processing unit, a screening unit connected to the mixing tank, and a material dispersing unit connected to the mixing tank. The processing unit includes a stirring component mounted on the mixing tank. A circulating feeding component is mounted on the tank wall, and a drying component connected to the circulating feeding component is also mounted on the mixing tank. This device dries the feed, and the circulating feeding component circulates the feed from the bottom of the mixing tank to the top for drying. It also screens out large, clump-like feed impurities and discharges them through a discharge port, ensuring the quality of subsequent feed mixing. The shaking of a dispersing disc further disperses the feed falling into it.

[0004] On the one hand, the equipment uses screening to screen agglomerated materials, which will result in some waste. On the other hand, the circulating feeding component is set outside the tank, making the equipment larger and less convenient to use. Therefore, an electromechanical integrated mixer is proposed. Utility Model Content

[0005] The purpose of this invention is to provide an electromechanical integrated mixer to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an electromechanical integrated mixer, comprising a tank, a dispersing mechanism, a stirring mechanism and a reflux mechanism, wherein the dispersing mechanism is disposed at the upper end of the tank, the stirring mechanism is rotatably disposed inside the tank, and the reflux mechanism is disposed at the center of the tank and coaxially disposed with the tank.

[0007] According to the above technical solution, the dispersing mechanism includes a mixing disc fixedly connected to the inner surface of the tank, a plurality of dispersing holes being provided through the end face of the mixing disc, and rollers being rotatably arranged inside the mixing disc.

[0008] According to the above technical solution, the mixing disc is provided with a rotating ring inside, the roller is rotatably disposed on the surface of the rotating ring, and a transmission gear coaxially connected to the roller is rotatably disposed on the rotating ring. A crown gear that meshes with the transmission gear is fixedly connected to the inner circumferential surface of the mixing disc.

[0009] According to the above technical solution, the reflux mechanism includes a reflux pipe that passes through the end face of the mixing disc. The reflux pipe is equipped with a rotating spiral fan blade inside. The end face of the reflux pipe is provided with through grooves corresponding to the top of the mixing disc and the bottom of the tank.

[0010] According to the above technical solution, a feed hopper is provided through the upper side wall of the tank, the feed hopper is located at the top of the return pipe, and the top of the return pipe is conical.

[0011] According to the above technical solution, the top end of the return pipe is rotatably provided with a rotating cover coaxially connected to the spiral fan blade, and the rotating cover is fixedly connected to the rotating ring through a connector.

[0012] According to the above technical solution, a material feeding plate is fixedly connected to the inner circumferential surface of the rotating ring.

[0013] According to the above technical solution, a base is fixedly connected to the bottom of the return pipe, and a discharge port is provided through the side wall of the base. A first drive motor for driving the spiral fan blades to rotate is fixedly connected to the lower surface of the base.

[0014] According to the above technical solution, the stirring mechanism includes a rotating tube rotatably disposed on the outer wall of the reflux pipe, a plurality of stirring rods are fixedly connected to the outer circumferential surface of the rotating tube, a transmission seat is fixedly connected to the outer wall of the reflux pipe, a first bevel gear is fixedly connected to the surface of the rotating tube corresponding to the inner surface of the transmission seat, a second drive motor is fixedly connected to the outer wall of the tank, and a second bevel gear meshing with the first bevel gear is coaxially connected to the second drive motor.

[0015] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model, by providing a tank body with a dispersing mechanism inside, allows materials to be rolled and pressed by rollers within the dispersing mechanism, thereby dispersing agglomerated materials and reducing waste. By placing the return pipe inside the tank body, the overall size is reduced, enhancing the applicability of the equipment. Specifically, it has the following advantages:

[0016] 1. The reflux pipe is located inside the tank, forming an annular cavity inside the tank. The material is stirred inside the annular cavity, resulting in more uniform stirring and preventing material accumulation.

[0017] 2. The return pipe is equipped with a spiral fan blade to realize material conveying. The material discharge can be controlled by reversing the spiral fan blade. The discharge process is prevented from blocking and the discharge is faster.

[0018] 3. The annular plate is connected to the spiral fan blades through a connector, so it can rotate synchronously with the spiral fan blades and drive the rollers to rotate, without the need for a separate drive device to drive the rotation. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the main cross-sectional structure of this utility model;

[0021] Figure 2 This is a top view cross-sectional structural diagram of the present invention;

[0022] Figure 3 This is a schematic diagram of the mixing disc structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the reflux pipe structure of this utility model;

[0024] In the diagram: 1-Tank body, 2-Mixing disc, 3-Dispersion hole, 4-Roller, 5-Rotating ring, 6-Transmission gear, 7-Crown gear, 8-Return pipe, 9-Spiral fan blade, 10-Passage groove, 11-Feed hopper, 12-Rotating cover, 13-Pulling plate, 14-Base, 15-Discharge port, 16-First drive motor, 17-Rotating pipe, 18-Stirring rod, 19-Transmission seat, 20-First bevel gear, 21-Second drive motor, 22-Second bevel gear. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-4 This utility model provides a technical solution: an electromechanical integrated mixer, including a tank 1, a dispersing mechanism, a stirring mechanism, and a reflux mechanism, such as... Figure 1 As shown, the dispersing mechanism is located at the upper end of the tank 1, the stirring mechanism is rotatably located inside the tank 1, and the reflux mechanism is located at the center of the tank 1 and is coaxial with the tank 1.

[0027] Specifically, the dispersing mechanism includes a mixing disc 2 fixedly connected to the inner surface of the tank 1, such as... Figure 3 As shown, the end face of the mixing disc 2 is provided with a plurality of dispersing holes 3, and a roller 4 is rotatably provided inside the mixing disc 2. The roller 4 is axially extended along the radial direction of the mixing disc 2 and can rotate inside the mixing disc 2 to crush and pulverize the clumps of material inside the mixing disc 2.

[0028] Specifically, a rotating ring 5 is rotatably arranged inside the mixing disc 2, and the rotating ring 5 is coaxially arranged with the mixing disc 2. The roller 4 is rotatably arranged on the surface of the rotating ring 5, and a transmission gear 6 coaxially connected to the roller 4 is rotatably arranged on the rotating ring 5. A crown gear 7 that meshes with the transmission gear 6 is fixedly connected to the inner circumferential surface of the mixing disc 2. Figure 1 As shown, when the control rotating ring 5 rotates inside the mixing disc 2, the transmission gear 6 rotates relative to the crown gear 7, which in turn causes the transmission gear 6 to drive the roller 4 to rotate, thus crushing the material and achieving a better crushing effect.

[0029] Specifically, the reflux mechanism includes a reflux pipe 8, such as... Figure 1 As shown, the return pipe 8 penetrates the end face of the mixing disc 2. A spiral fan blade 9 is rotatably installed inside the return pipe 8. A through groove 10 is respectively installed on the end face of the return pipe 8 corresponding to the top of the mixing disc 2 and the bottom of the tank body 1. The bottom of the tank body 1 is conical. After the material falls from the dispersion hole 3 on the mixing disc 2, it enters the return pipe 8 through the bottom through groove 10. The spiral fan blade 9 is controlled to rotate, and the material moves upward under the action of the spiral fan blade 9 and flows out through the upper through groove 10. The material is then fed back into the mixing disc 2 to realize material circulation.

[0030] Specifically, a feed hopper 11 is provided through the upper side wall of the tank body 1. The feed hopper 11 is located at the top of the return pipe 8, and the top of the return pipe 8 is conical. The material is fed in by the feed hopper 11. The conical return pipe allows the material to fall into the mixing tray 2 in a relatively dispersed manner.

[0031] Specifically, the top end of the return pipe 8 is rotatably provided with a rotating cover 12 coaxially connected to the spiral fan blade 9. The rotating cover 12 is fixedly connected to the rotating ring 5 through a connector. When the spiral fan blade 9 is rotated, the rotating cover 12 rotates accordingly. On the one hand, the material entering from the feed hopper 11 can be scattered inside the mixing tray 2 under the action of the rotating cover 12. On the other hand, the rotating cover 12 drives the rotating ring 5 to rotate synchronously through the connector.

[0032] Specifically, a material feeding plate 13 is fixedly connected to the inner circumferential surface of the rotating ring 5, such as... Figure 3 As shown, the material feeding plate 13 is set at an angle so that the material can be evenly dispersed on the surface of the mixing plate 2;

[0033] Specifically, a base 14 is fixedly connected to the bottom of the return pipe 8, and a discharge port 15 is provided through the side wall of the base 14. A first drive motor 16 for driving the spiral fan blade 9 to rotate is fixedly connected to the lower surface of the base 14.

[0034] Specifically, the stirring mechanism includes a rotating tube 17 rotatably mounted on the outer wall of the return pipe 8, and a plurality of stirring rods 18 are fixedly connected to the outer circumferential surface of the rotating tube 17, such as... Figure 1 As shown, a transmission seat 19 is fixedly connected to the outer wall of the return pipe 8, and a first bevel gear 20 is fixedly connected to the surface of the rotating pipe 17 located inside the transmission seat 19. A second drive motor 21 is fixedly connected to the outer wall of the tank body 1. The second drive motor 21 is coaxially connected to a second bevel gear 22 that meshes with the first bevel gear 20. The second drive motor 21 drives the rotating pipe 17 to rotate, which in turn drives the stirring rod 18 to rotate, thus fully stirring the material.

[0035] In use, the material is fed into the equipment through the upper feed hopper 11. The first drive motor 16 drives the spiral fan blade 9 to rotate, which in turn drives the rotating cover 12 to rotate. The rotating cover 12 drives the rotating ring 5 to rotate through the connecting piece, and the rotating ring 5 drives the roller 4 to rotate. After the material falls onto the mixing disc 2, it is crushed under the action of the roller 4 and enters the tank 1 through the dispersion hole 3. Inside the tank 1, the rotating tube 17 drives the stirring rod 18 to rotate under the action of the second drive motor 21, which stirs the material. The material enters the return pipe 8 through the bottom channel 10 and is fed back into the mixing disc 2 through the upper channel of the return pipe 8 under the action of the spiral fan blade 9, thus realizing material circulation.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mechatronic mixer, comprising a tank (1), a dispersing mechanism, a stirring mechanism, and a reflux mechanism, characterized in that: The dispersing mechanism is located at the upper end of the tank (1), the stirring mechanism is rotatably located inside the tank (1), and the reflux mechanism is located at the center of the tank (1) and is coaxial with the tank (1).

2. The mechatronics mixer according to claim 1, characterized in that: The dispersing mechanism includes a mixing disc (2) fixedly connected to the inner surface of the tank (1), and a plurality of dispersing holes (3) are provided through the end face of the mixing disc (2). A roller (4) is rotatably provided inside the mixing disc (2).

3. The mechatronics mixer according to claim 2, characterized in that: The mixing disc (2) is provided with a rotating ring (5) inside, the roller (4) is rotatably disposed on the surface of the rotating ring (5), and the rotating ring (5) is provided with a transmission gear (6) coaxially connected to the roller (4). The inner circumferential surface of the mixing disc (2) is fixedly connected with a crown gear (7) that meshes with the transmission gear (6).

4. The mechatronics mixer according to claim 3, characterized in that: The reflux mechanism includes a reflux pipe (8), which penetrates the end face of the mixing disc (2). The reflux pipe (8) is equipped with a spiral fan blade (9) that rotates inside. The end face of the reflux pipe (8) is provided with a through groove (10) corresponding to the top of the mixing disc (2) and the bottom of the tank (1).

5. The mechatronics mixer according to claim 4, characterized in that: The upper side wall of the tank (1) is provided with a feed hopper (11), which is located at the top of the return pipe (8), and the top of the return pipe (8) is conical.

6. The mechatronics mixer according to claim 5, characterized in that: The top end of the return pipe (8) is rotatably provided with a rotating cover (12) coaxially connected to the spiral fan blade (9), and the rotating cover (12) is fixedly connected to the rotating ring (5) through a connector.

7. The mechatronics mixer according to claim 6, characterized in that: The inner circumferential surface of the rotating ring (5) is fixedly connected to a material feeding plate (13).

8. The mechatronics mixer according to claim 6, characterized in that: A base (14) is fixedly connected to the bottom of the return pipe (8). A discharge port (15) is provided through the side wall of the base (14). A first drive motor (16) for driving the spiral fan blade (9) to rotate is fixedly connected to the lower surface of the base (14).

9. The mechatronics mixer according to claim 8, characterized in that: The stirring mechanism includes a rotating tube (17) rotatably disposed on the outer wall of the return tube (8). A plurality of stirring rods (18) are fixedly connected to the outer circumferential surface of the rotating tube (17). A transmission seat (19) is fixedly connected to the outer wall of the return tube (8). A first bevel gear (20) is fixedly connected to the surface of the rotating tube (17) corresponding to the transmission seat (19). A second drive motor (21) is fixedly connected to the outer wall of the tank (1). The second drive motor (21) is coaxially connected to a second bevel gear (22) that meshes with the first bevel gear (20).

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