Pickling solution concentration proportioning assembly of aluminum veneer pickling equipment
By designing a pickling solution concentration ratio component in the aluminum single-panel pickling equipment, and utilizing a rotating body and metering pump to achieve automatic switching and precise control, the problem of low configuration efficiency of existing equipment is solved, and efficient and precise pickling solution preparation is achieved.
Patent Information
- Application Number
- CN202520229684.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-13
AI Technical Summary
Existing aluminum panel pickling equipment is inefficient in preparing pickling solutions, and the use of measuring cylinders for liquid measurement is prone to errors and consumes a lot of manpower.
A pickling solution concentration ratio component for an aluminum single-panel pickling equipment was designed, including a workbench, multiple raw solution tanks, a liquid supply pipe, a rotating body, a liquid delivery pipe, a metering pump, and a drive structure. The rotating body drives the liquid delivery pipe to connect with the liquid supply pipe, realizing automatic switching of raw solution delivery, and the metering pump is used to accurately control the output ratio.
This improved the efficiency of pickling solution preparation, reduced human error, and enabled a highly efficient and precise pickling solution preparation process.
Smart Images

Figure CN223788468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum single-panel processing equipment, and in particular to an acid pickling solution concentration ratio component for aluminum single-panel pickling equipment. Background Technology
[0002] Before aluminum panels are sprayed, they need to be pickled to clean the oil stains on the surface of the aluminum material and enhance the adhesion of the paint. The main components of the cleaning solution include acids, surfactants, corrosion inhibitors, and additives. The preparation process requires mixing the stock solution containing the above-mentioned components evenly in a certain proportion. The conventional method is to prepare a container, first add the required amount of water to the container, then add an appropriate amount of stock solution using a measuring cylinder or other measuring tools, and finally stir evenly until there is no visible solid solute to obtain the pickling solution.
[0003] Current technical problems: Due to the large volume of pickling solution used, errors often occur when using a measuring cylinder to take the solution, and the preparation process consumes a lot of manpower, resulting in low efficiency in pickling solution preparation. Utility Model Content
[0004] In view of this, the purpose of this utility model is to propose an acid pickling solution concentration ratio component for aluminum single-panel acid pickling equipment, so as to solve the technical problem of low efficiency in the preparation of acid pickling solution in existing aluminum single-panel acid pickling equipment.
[0005] To achieve the above objectives, this utility model provides an acid pickling solution concentration ratio component for an aluminum single-panel acid pickling equipment, comprising:
[0006] A workbench and multiple raw material tanks disposed on the workbench;
[0007] A liquid supply pipe connected at one end to the original liquid tank;
[0008] Rotate the rotating body located in the worktable;
[0009] A liquid delivery pipe is connected to the rotating body at one end. The liquid delivery pipe forms a matching interface at the end away from the original liquid tank. All the matching interfaces of the liquid delivery pipe are located on the rotation trajectory of the liquid delivery pipe. By rotating the rotating body, the liquid delivery pipe can be driven to connect with the matching interface of any liquid delivery pipe to form a delivery channel for conveying the original liquid.
[0010] A metering pump, which is connected to the delivery channel;
[0011] The first driving structure is used to drive the rotating body to rotate.
[0012] As a preferred technical solution of this utility model, a first placement plate for placing the raw liquid tank is provided on one side of the workbench.
[0013] As a preferred technical solution of this utility model, the workbench is provided with a support, the support is connected to a frame, the frame is rotatably connected to the rotating body, all the interfaces of the liquid supply pipes are located on the surface of the same virtual cylinder, the axis of the virtual cylinder coincides with the axis of rotation of the rotating body, and the rotating body has a sealing surface for blocking the interfaces of the liquid supply pipes.
[0014] As a preferred embodiment of this utility model, the first driving structure includes:
[0015] The driven gear is fixedly connected to the rotating body;
[0016] A motor frame connected at one end to the bracket;
[0017] The motor connected to the motor frame;
[0018] A drive gear connected to the output shaft of the motor, the drive gear meshing with the driven gear.
[0019] As a preferred embodiment of this invention, the proportioning component further includes:
[0020] An outer sleeve is connected at one end to the rotating body, and the outer sleeve is connected to the liquid delivery pipe;
[0021] An inner sleeve is slidably connected to the outer sleeve, and the inner sleeve is plugged into and unplugged with the interface of the liquid supply pipe;
[0022] A second drive structure for driving the inner sleeve to extend or retract relative to the outer sleeve, thereby inserting or disengaging the inner sleeve into or from the interface.
[0023] As a preferred technical solution of this utility model, the second driving structure is an electric telescopic rod connected to the base and the rotating body, and the telescopic end of the electric telescopic rod is fixedly connected to the inner sleeve.
[0024] As a preferred embodiment of this invention, the proportioning component further includes:
[0025] The outlet pipe is located at the end of the metering pump away from the delivery pipe;
[0026] A funnel with a through groove at one end is provided. One end of the liquid outlet pipe is inserted into the through groove. One end of the funnel is connected to a drain pipe. The liquid supply pipe, inner sleeve, outer sleeve, delivery pipe, outlet pipe, funnel, and drain pipe form a conveying channel.
[0027] As a preferred embodiment of the present invention, the workbench is provided with a second placement plate, the upper end of the second placement plate is provided with an acid pickling solution tank, and the lower end of the second placement plate in the workbench is provided with a storage cavity.
[0028] As a preferred embodiment of this utility model, the second placement plate is provided with a vibration device, which is used to drive the pickling solution tank to vibrate in order to mix the raw solution.
[0029] As a preferred technical solution of this utility model, a one-way valve is provided in both the interface of the liquid supply pipe and the inner sleeve to prevent the original liquid from flowing back.
[0030] The beneficial effects of this utility model are as follows: This utility model sets a liquid supply pipe in the raw liquid tank and sets a liquid delivery pipe movably connected to the liquid supply pipe. One end of the liquid delivery pipe is fixedly connected to a rotating body. The rotating body can be driven to rotate by a first driving structure. Thus, by rotating the rotating body, the liquid delivery pipe can be connected to any liquid supply pipe to form a delivery channel for transporting raw liquid, realizing automatic switching of raw liquid. At the same time, due to the use of a metering pump, the output ratio of raw liquid can be controlled more accurately, and the pickling solution preparation efficiency is high. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0032] Figure 1 This is a schematic diagram of the external three-dimensional structure of the present invention;
[0033] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the present invention;
[0034] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0035] Figure 4 This is a three-dimensional structural diagram of the frame, rotating body, motor, metering pump, and funnel of this utility model;
[0036] Figure 5 This is a three-dimensional structural diagram of the frame, rotating body, motor, and metering pump of this utility model.
[0037] The following are marked in the diagram: 1. Workbench; 2. First placement plate; 3. Raw material tank; 4. Supply pipe; 5. Support; 6. Frame; 7. Rotating body; 8. Delivery pipe; 9. Metering pump; 10. Discharge pipe; 11. Funnel; 12. Through groove; 13. Drain pipe; 14. Outer sleeve; 15. Inner sleeve; 16. Electric telescopic rod; 17. Driven gear; 18. Motor frame; 19. Motor; 20. Drive gear; 21. Pickling solution tank; 22. Second placement plate; 23. Storage chamber. Detailed Implementation
[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0039] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0040] like Figure 1 , Figure 2 and Figure 3 As shown, an acid pickling solution concentration proportioning component for an aluminum single-panel pickling equipment includes: a workbench 1 and multiple raw solution tanks 3 disposed on the workbench 1; a supply pipe 4 connected at one end to the raw solution tank 3; a rotating body 7 rotatably disposed in the workbench 1; a delivery pipe 8 connected at one end to the rotating body 7, wherein the supply pipe 4 forms a mating interface at its end away from the raw solution tank 3, and all mating interfaces of the supply pipes 4 are located on the rotation trajectory of the delivery pipes 8; by rotating the rotating body 7, the delivery pipes 8 can be driven to connect with the mating interface of any one of the supply pipes 4 to form a delivery channel for conveying the raw solution; a metering pump 9 connected to the delivery channel; and a first drive structure for driving the rotating body 7 to rotate.
[0041] The above technical solution can improve the efficiency of pickling solution preparation. In use, first, fill each stock solution tank 3 with the required stock solution for pickling solution preparation, ensuring the supply pipe 4 and delivery pipe 8 are unobstructed. Place the container at the outlet of the metering pump 9, start the first drive structure to rotate the rotating body 7, which in turn drives the delivery pipe 8 on the surface of the rotating body 7 to connect with the interface of one of the supply pipes 4. Then, start the metering pump 9, and the stock solution is drawn from the stock solution tank 3 through the supply pipe 4, delivery pipe 8, and metering pump 9 into the container until the required amount of stock solution is reached. The metering pump 9 then stops pumping, and the first drive structure is started to continue rotating the rotating body 7 until the delivery pipe 8 connects with the interface of the next supply pipe 4, continuing to draw the next stock solution. Through these steps, all stock solutions are drawn into the container according to the required amount, completing the preparation process with high efficiency.
[0042] like Figure 1 and Figure 2 As shown, in this embodiment, a first placement plate 2 for placing the original liquid tank 3 is provided on one side of the workbench 1;
[0043] The above technical solution allows for convenient and uniform placement of the raw material tank 3.
[0044] like Figure 2 and Figure 3 As shown, in this embodiment, a support 5 is provided in the workbench 1, and a frame 6 is connected to the support 5. The frame 6 is rotatably connected to the rotating body 7. The interfaces of all the liquid supply pipes 4 are located on the surface of the same virtual cylinder. The axis of the virtual cylinder coincides with the axis of rotation of the rotating body 7. The rotating body 7 has a sealing surface for blocking the interfaces of the liquid supply pipes 4.
[0045] like Figure 4 As shown, in this embodiment, the first drive structure includes: a driven gear 17 fixedly connected to the rotating body 7; a motor frame 18 connected to the bracket 5 at one end; a motor 19 connected to the motor frame 18; and a drive gear 20 connected to the output shaft of the motor 19, wherein the drive gear 20 meshes with the driven gear 17.
[0046] The above technical solution ensures that the rotating body 7 can rotate. When in use, the motor 19 is started so that its output shaft drives the drive gear 20 to rotate. The drive gear 20 drives the driven gear 17 to rotate. The driven gear 17 drives the rotating body 7 connected to it to rotate relative to the frame 6. This causes the liquid delivery pipe 8 connected to the rotating body 7 to align with or completely offset the interface of the liquid supply pipe 4, thereby realizing the switching of the extraction of raw liquid.
[0047] like Figure 5As shown, in this embodiment, the proportioning component further includes: an outer sleeve 14 connected to the rotating body 7 at one end, the outer sleeve 14 being connected to the liquid delivery pipe 8; an inner sleeve 15 slidably connected to the outer sleeve 14, the inner sleeve 15 being plugged into and unplugged from the interface of the liquid supply pipe 4; and a second driving structure for driving the inner sleeve 15 to extend or retract relative to the outer sleeve 14, thereby allowing the inner sleeve 15 to be plugged into or detached from the interface; specifically, the second driving structure is an electric telescopic rod 16 connected to the base and the rotating body 7, the telescopic end of the electric telescopic rod 16 being fixedly connected to the inner sleeve 15.
[0048] The above technical solution can prevent leakage of the raw liquid during transportation. In use, after the interface of the liquid delivery pipe 8 and the liquid supply pipe 4 are aligned, the electric telescopic rod 16 is activated to drive the inner sleeve 15 to extend outward, so that the inner sleeve 15 is fitted onto the interface surface of the liquid supply pipe 4 to prevent leakage of the raw liquid during transportation. In order to improve the sealing performance, a sealing ring can be set in the inner sleeve 15, so that the interface of the liquid supply pipe 4 can squeeze the sealing ring, causing the sealing ring to deform and fill the gap between the interface of the liquid supply pipe 4 and the inner wall of the inner sleeve 15, thereby further improving the sealing performance.
[0049] like Figure 2 and Figure 4 As shown, in this embodiment, the proportioning component further includes: a liquid outlet pipe 10, which is located at the end of the metering pump 9 away from the liquid delivery pipe 8; a funnel 11 with a through groove 12 at one end, one end of the liquid outlet pipe 10 is inserted into the through groove 12, and one end of the funnel 11 is connected to a drain pipe 13. The liquid supply pipe 4, inner sleeve 15, outer sleeve 14, liquid delivery pipe 8, liquid outlet pipe 10, funnel 11 and drain pipe 13 form a conveying channel.
[0050] The above technical solution can conveniently discharge the raw liquid. When in use, after the raw liquid is drawn into the outlet pipe 10 by the metering pump 9, the raw liquid will enter the funnel 11 through the channel 12. Under the action of gravity, the raw liquid enters the drain pipe 13 from the funnel 11 and is discharged into the container through the drain pipe 13.
[0051] like Figure 1 and Figure 2 As shown, in this embodiment, the workbench 1 is provided with a second placement plate 22, the upper end of the second placement plate 22 is provided with an acid pickling solution tank 21, and the lower end of the second placement plate 22 in the workbench 1 is provided with a storage cavity 23.
[0052] The above technical solution allows the pickling solution tank 21 to be used as a container to receive the raw solution. When in use, the pickling solution tank 21 is placed directly below the drain pipe 13, ensuring that the inlet of the pickling solution tank 21 is aligned with the drain pipe 13. When the raw solution is discharged from the drain pipe 13, it will directly enter the pickling solution tank 21.
[0053] Furthermore, in this embodiment, a oscillation device is provided on the second placement plate 22, which is used to drive the pickling solution tank 21 to oscillate in order to mix the original solution.
[0054] The above technical solution can be used to easily and evenly mix the various raw solutions in the pickling solution tank 21 using a shaking device.
[0055] Optionally, in this embodiment, a one-way valve is provided in both the interface of the liquid supply pipe 4 and the inner sleeve 15.
[0056] The above technical solution can prevent the raw liquid from flowing back after transportation, ensuring that the raw liquid is only transported in a single direction.
[0057] Working principle: When using, first fill each stock solution tank 3 with the stock solution required for preparing pickling solution, ensure that the pipeline is unobstructed, and ensure that the inlet of the pickling solution tank 21 is aligned with the drain pipe 13;
[0058] The motor 19 is started so that its output shaft drives the drive gear 20 to rotate. The drive gear 20 drives the driven gear 17 to rotate. The driven gear 17 drives the rotating body 7 connected to it to rotate relative to the frame 6. This causes the liquid delivery pipe 8 connected to the rotating body 7 to align with the interface of the liquid supply pipe 4. The electric telescopic rod 16 is started so that it drives the inner sleeve 15 to extend outward, so that the inner sleeve 15 is fitted onto the interface surface of the liquid supply pipe 4 to prevent the original liquid from leaking during the transportation process.
[0059] Then, the metering pump 9 is started. The raw liquid is drawn from the raw liquid tank 3 through the supply pipe 4, the delivery pipe 8 and the metering pump 9 into the outlet pipe 10. The raw liquid enters the funnel 11 through the channel 12. Under the action of gravity, the raw liquid enters the drain pipe 13 from the funnel 11 and is discharged into the pickling solution tank 21 through the drain pipe 13. The pumping continues until the required amount of raw liquid is reached. Then, the metering pump 9 stops pumping and the motor 19 is started to drive the rotating body 7 to continue rotating until the delivery pipe 8 is connected to the interface of the next supply pipe 4. The next type of raw liquid is then pumped. Through the above steps, all raw liquids are pumped into the pickling solution tank 21 according to the required amount, and the proportioning is completed. The efficiency is high.
[0060] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0061] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A concentration matching assembly of pickling solution of an aluminum veneer pickling equipment, comprising: a workbench (1) and a plurality of original liquid barrels (3) arranged on the workbench (1) ; a liquid supply pipe (4) connected to the original liquid barrels (3) at one end; characterized in that the matching assembly further comprises: a rotating body (7) arranged in the workbench (1) ; a liquid delivery pipe (8) connected to the rotating body (7) at one end, the liquid supply pipe (4) is formed with a mating interface at the end away from the original liquid barrel (3), the mating interface of all the liquid supply pipes (4) is located on the rotating track of the liquid delivery pipe (8), the liquid delivery pipe (8) can be connected to the mating interface of any liquid supply pipe (4) by rotating the rotating body (7), so as to form a conveying channel for conveying original liquid; a metering pump (9) connected to the conveying channel; a first driving structure for driving the rotating body (7) to rotate.
2. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 1, wherein, A first placement plate (2) is arranged on one side of the workbench (1) for placing the original liquid barrel (3).
3. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 1, wherein, A support (5) is arranged in the workbench (1), the support (5) is connected with a frame (6), the frame (6) is rotatably connected with the rotating body (7), the mating interfaces of all the liquid supply pipes (4) are located on the surface of a virtual cylinder, the axis of the virtual cylinder coincides with the rotating axis of the rotating body (7), and the rotating body (7) has a sealing surface for sealing the mating interface of the liquid supply pipe (4).
4. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 3, wherein, The first driving structure comprises: a driven gear (17) fixedly connected with the rotating body (7) ; a motor frame (18) connected with the support (5) at one end; a motor (19) connected with the motor frame (18) ; a driving gear (20) connected with the output shaft of the motor (19), and the driving gear (20) is engaged with the driven gear (17).
5. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 4, wherein, The matching assembly further comprises: an outer sleeve (14) connected with the rotating body (7) at one end, and the outer sleeve (14) is connected with the liquid delivery pipe (8) ; an inner sleeve (15) slidably connected with the outer sleeve (14), and the inner sleeve (15) is plug-in matched with the mating interface of the liquid supply pipe (4) ; a second driving structure for driving the inner sleeve (15) to extend or retract relative to the outer sleeve (14), so that the inner sleeve (15) is plugged into or separated from the mating interface.
6. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 5, wherein, The second driving structure is an electric telescopic rod (16) connected with the rotating body (7), and the telescopic end of the electric telescopic rod (16) is fixedly connected with the inner sleeve (15).
7. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 6, wherein, The matching assembly further comprises: a liquid outlet pipe (10) arranged at the end of the metering pump (9) away from the liquid delivery pipe (8) ; a funnel (11) with a through slot (12) formed at one end, one end of the liquid outlet pipe (10) is inserted into the through slot (12), one end of the funnel (11) is connected with a liquid discharge pipe (13), and the liquid supply pipe (4), the inner sleeve (15), the outer sleeve (14), the liquid delivery pipe (8), the liquid outlet pipe (10), the funnel (11) and the liquid discharge pipe (13) form a conveying channel.
8. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to any one of claims 1 to 7, characterized in that, The workbench (1) is provided with a second placing plate (22), the upper end of the second placing plate (22) is provided with an acid pickling liquid barrel (21), and the lower end of the workbench (1) and the second placing plate (22) is provided with a storage cavity (23).
9. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 8, wherein, An oscillation device is arranged on the second placing plate (22), and the oscillation device is used for driving the acid pickling liquid barrel (21) to oscillate to mix the original liquid.
10. The pickling solution concentration proportioning assembly of the aluminum veneer pickling apparatus according to claim 5, wherein, Single valves are arranged in the butt joint of the liquid supply pipe (4) and the inner sleeve (15) to prevent the backflow of the original liquid.