Device for producing particles of filling material

By introducing vibration damping and adjustment mechanisms into the particle production device for filler materials, the problems of vibration during operation and fixed position of the discharge pipe were solved, thereby improving the stability and portability of the device.

CN223788471UActive Publication Date: 2026-01-13XUZHOU LUOER CHEM TECH CO LTD
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Patent Information

Application Number
CN202520283411.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-01-13
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

Existing equipment for producing filler material granules is prone to vibration and shaking during operation, and the fixed position of the discharge pipe makes it difficult to adjust, affecting the stability and portability of the equipment.

Method used

The device employs a shock absorption mechanism and an adjustment mechanism, including shock absorbers, shock absorption frames, support frames, electric valves, and telescopic hoses. The opening and closing of the electric valves are remotely controlled by a PLC controller, achieving stability and portability of the device.

Benefits of technology

It effectively reduces the vibration of the device, improves its service life, and enhances the portability and usability of the device by adjusting the position of the discharge pipe.

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Abstract

The utility model relates to the technical field of filling material particle devices, and discloses a filling material particle production device which comprises a base, supporting legs are fixedly connected to the periphery of the bottom of the base, damping mechanisms are fixedly connected to the bottoms of the supporting legs, and a granulator is installed on the top of the base. According to the device for producing the filling material particles, when the device is used for producing, firstly, raw materials needing to be processed are fed into the device through the feeding opening, the device starts to operate, vibration and shaking can be generated in the operating process of the device, and due to the fact that the shock absorbers are installed on the periphery of the bottom of the base, vibration is relieved to a great extent; the damping frames are further mounted on the left side and the right side of the base, and the supporting frames are mounted in the damping frames, so that the effect of keeping the stability and the balance of the device is achieved, and the situation that the device is damaged and the service life of the device is shortened due to the fact that the device vibrates and shakes without the damping effect on the device is avoided.
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Description

Technical Field

[0001] This utility model relates to the technical field of apparatus for producing filler material particles, and more particularly to apparatus for producing filler material particles. Background Technology

[0002] Fillers (such as inorganic fillers, mineral fillers, and plastic fillers) are commonly used in the production of polymer materials to enhance their strength, hardness, thermal stability, and UV resistance. Common fillers include calcium carbonate, talc, and quartz powder. During the production of fillers, the morphology, size, and uniformity of particle distribution directly affect the performance of the filler and its subsequent application. To meet the needs of different applications, filler particles require a specific particle size range and consistency. Particle uniformity and density are crucial for subsequent processing steps (such as mixing, extrusion, and injection molding) and the performance of the final product.

[0003] Existing production equipment is mostly simple and single-structured. During the production process, the electric drive device inevitably generates vibration and shaking. In order to maintain the stability and balance of the device, it is necessary to install shock absorption devices and protective devices to increase the service life of the device. In addition, when the produced filler particles are discharged after production, the fixed position of the discharge pipe makes it difficult to collect the filler in a convenient and portable way. Therefore, it is necessary to install an adjustable device on the discharge pipe to increase the portability and utilization of the device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide an apparatus for producing filler material granules, which solves the problems mentioned in the background art where the production apparatus is mostly simple and single in structure. During the production process, the electrically driven apparatus inevitably produces vibration and shaking. In order to maintain the stability and balance of the apparatus, it is necessary to install shock-absorbing devices and protective devices to increase the service life of the apparatus. Furthermore, in existing apparatuses, when discharging the produced filler granules, the fixed position of the discharge pipe makes it difficult to collect the filler material conveniently and portablely. Therefore, it is necessary to install an adjustable device on the discharge pipe to increase the portability and usability of the apparatus.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an apparatus for producing filler material granules, comprising a base, support legs fixedly connected to the bottom of the base, a shock-absorbing mechanism fixedly connected to the bottom of the support legs, a granulator mounted on the top of the base, an adjustment mechanism fixedly connected to the left side of the granulator, the shock-absorbing mechanism comprising shock absorbers fixedly connected to the bottom of the support legs, and shock-absorbing frames fixedly connected to both sides of the base; the adjustment mechanism comprising a discharge pipe fixedly connected to the left side of the granulator, an electric valve fixedly connected to the end of the discharge pipe, and a telescopic hose threadedly connected to the end of the electric valve.

[0008] As a further embodiment of this utility model, a support frame is fixedly connected to the middle of the shock absorber frame, and the back of the support frame is fixedly connected to the left and right sides of the base. The support frame provides multi-layer shock absorption protection.

[0009] As a further embodiment of this utility model, a base is fixedly connected to the top surface of the base around the perimeter, and a pull ring is fixedly connected to the top of the base. The pull ring indirectly facilitates the movement of the device.

[0010] As a further embodiment of this utility model, a feed inlet is fixedly connected to the top left side of the granulator, and a hinge is fixedly connected to the top left side of the feed inlet. The hinge facilitates opening and closing.

[0011] As a further embodiment of this utility model, an inlet cover is fixedly connected to the bottom right side of the hinge, and a sealing strip is fixedly connected to the inner side of the inlet cover. The sealing strip serves to prevent leakage when the device is in operation.

[0012] As a further embodiment of this utility model, handles are fixedly connected to the top left and right sides of the granulator, and anti-slip sleeves are installed on the outside of the handles. The handles facilitate the lifting of the device.

[0013] As a further embodiment of this utility model, a PLC controller is installed on the top right side of the base, and a display screen is provided above the PLC controller. Through the settings of the PLC controller, an automatic control function is achieved.

[0014] (III) Beneficial Effects

[0015] This utility model provides an apparatus for producing filler material particles, which has the following beneficial effects:

[0016] 1. This device for producing filler material granules, through the setting of a shock absorption mechanism, allows the raw materials to be processed to be fed into the device through the feed inlet during production. When the device starts operating, vibration and shaking will occur. Since shock absorbers are installed around the bottom of the base, the vibration is greatly reduced. Furthermore, since shock absorption frames are also installed on the left and right sides of the base, and support frames are also installed inside the shock absorption frames, they play a role in maintaining the stability and balance of the device. This avoids damage to the device due to vibration and shaking caused by the lack of shock absorption, thus preventing a reduction in the service life of the device.

[0017] 2. This device for producing filler material granules, through the setting of the adjustment mechanism, transports the produced external filler through the discharge pipe during production. However, because an electric valve is installed on the outside of the discharge pipe, the PLC controller remotely controls the opening and closing of the electric valve to adjust the output. Furthermore, a telescopic hose is installed on the outside of the electric valve, which can be bent and adjusted at will to unload the material. This allows for easy adjustment of the unloading and transmission position of the external filler, avoiding a reduction in the portability and usability of the device due to the inability to adjust the position. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the shock absorption mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the adjustment mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the granulator structure of this utility model.

[0022] In the diagram: 1. Base; 2. Support leg; 3. Shock absorption mechanism; 301. Shock absorber; 302. Shock absorption frame; 4. Granulator; 5. Adjustment mechanism; 501. Discharge pipe; 502. Electric valve; 503. Telescopic hose; 6. Support frame; 7. Base; 8. Pull ring; 9. Hinge; 10. Inlet cover; 11. Sealing strip; 12. Handle; 13. PLC controller. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4The present invention provides a technical solution for a device for producing filler material granules: the device includes a base 1, support legs 2 are fixedly connected to the bottom of the base 1, a shock-absorbing mechanism 3 is fixedly connected to the bottom of the support legs 2, a granulator 4 is installed on the top of the base 1, an adjustment mechanism 5 is fixedly connected to the left side of the granulator 4, the shock-absorbing mechanism 3 includes a shock absorber 301 fixedly connected to the bottom of the support legs 2, shock absorber frames 302 are fixedly connected to both the left and right sides of the base 1, and the adjustment mechanism 5 includes a discharge pipe 501 fixedly connected to the left side of the granulator 4, an electric valve 502 is fixedly connected to the end of the discharge pipe 501, and a telescopic hose 503 is threadedly connected to the end of the electric valve 502.

[0025] Please see Figure 2 The middle part of the shock absorber 302 is fixedly connected to the support frame 6, and the back of the support frame 6 is fixedly connected to the left and right sides of the base 1. The support frame 6 plays a role in multi-layer shock absorption protection.

[0026] Please see Figure 2 The base 7 is fixedly connected to the top surface of the base 1 around the perimeter, and the top of the base 7 is fixedly connected to the pull ring 8. The pull ring 8 indirectly facilitates the movement of the device.

[0027] Please see Figure 4 The top left side of the granulator 4 is fixedly connected to the feed inlet, and the top left side of the feed inlet is fixedly connected to the hinge 9. The hinge 9 facilitates opening and closing.

[0028] Please see Figure 4 An inlet cover 10 is fixedly connected to the bottom right side of the hinge 9. A sealing strip 11 is fixedly connected to the inside of the inlet cover 10. The sealing strip 11 is used to prevent leakage when the device is working.

[0029] Please see Figure 4 Handles 12 are fixedly connected to the top left and right sides of the granulator 4. Anti-slip sleeves are installed on the outside of the handles 12. The handles 12 facilitate the lifting of the device.

[0030] Please see Figure 4 A PLC controller 13 is installed on the top right side of the base 1. A display screen is set above the PLC controller 13. The PLC controller 13 is configured to perform automatic control.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: When the device is in production, the raw materials to be processed are first put into the device through the feed port and the device starts to operate. During the operation of the device, vibration and shaking will occur. Since shock absorbers 301 are installed around the bottom of the base 1, the vibration is greatly reduced. Also, shock absorber frames 302 are installed on the left and right sides of the base 1, and support frames 6 are installed inside the shock absorber frames 302.

[0033] The second step: When the device is in production, the produced external filler is transported out through the discharge pipe 501. However, since an electric valve 502 is installed on the outside of the discharge pipe 501, the PLC controller 13 remotely controls the opening and closing of the electric valve 502 to adjust the output. In addition, a telescopic hose 503 is also installed on the outside of the electric valve 502, which can be bent and adjusted at will to unload the goods.

[0034] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for producing filler material granules, comprising a base (1), characterized in that: Support legs (2) are fixedly connected to the bottom of the base (1) around its perimeter. A shock-absorbing mechanism (3) is fixedly connected to the bottom of the support legs (2). A granulator (4) is installed on the top of the base (1). An adjustment mechanism (5) is fixedly connected to the left side of the granulator (4). The shock absorption mechanism (3) includes a shock absorber (301) fixedly connected to the bottom of the support leg (2), and shock absorber frames (302) are fixedly connected to both the left and right sides of the base (1). The adjustment mechanism (5) includes a discharge pipe (501) fixedly connected to the outside of the left side of the granulator (4). An electric valve (502) is fixedly connected to the end of the discharge pipe (501), and a telescopic hose (503) is threadedly connected to the end of the electric valve (502).

2. The apparatus for producing filler material particles according to claim 1, characterized in that: The shock absorber (302) is fixedly connected to a support frame (6) in the middle, and the back of the support frame (6) is fixedly connected to the left and right sides of the base (1).

3. The apparatus for producing filler material particles according to claim 1, characterized in that: A base (7) is fixedly connected around the top surface of the base (1), and a pull ring (8) is fixedly connected to the top of the base (7).

4. The apparatus for producing filler material particles according to claim 1, characterized in that: The granulator (4) has a feed inlet fixedly connected to the top left side, and a hinge (9) is fixedly connected to the top left side of the feed inlet.

5. The apparatus for producing filler material particles according to claim 4, characterized in that: An inlet cover (10) is fixedly connected to the bottom right side of the hinge (9), and a sealing strip (11) is fixedly connected to the inside of the inlet cover (10).

6. The apparatus for producing filler material particles according to claim 1, characterized in that: The top left and right sides of the granulator (4) are fixedly connected to handles (12), and the outside of the handles (12) is fitted with anti-slip sleeves.

7. The apparatus for producing filler material particles according to claim 1, characterized in that: A PLC controller (13) is installed on the top right side of the base (1), and a display screen is provided above the PLC controller (13).