Acid pickling, impurity removing and whitening device
By designing an acid washing and whitening device, and utilizing automatic feeding and acid washing liquid recycling, the problem of low feeding and unloading efficiency of existing equipment has been solved, achieving efficient acid washing and improved appearance quality of quartz stone.
Patent Information
- Application Number
- CN202520143125.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing quartz pickling equipment is inefficient during the feeding and unloading process, cannot operate continuously, increases labor intensity, and has insufficient pickling efficiency.
A pickling and whitening device was designed, including a pickling tank, a reflux tank, a feeding cylinder, a feeding structure, and a filtration structure. The device achieves automatic feeding of quartz stone through chain plates and push plates, and combines a suction pump and a reflux pump to achieve recycling of the pickling solution, avoiding manual feeding and unloading and improving pickling efficiency.
The automated pickling process for quartz stone has been achieved, which improves the whiteness and appearance quality of quartz stone, reduces labor costs, increases pickling efficiency, and extends the service life of pickling solution.
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Figure CN223789075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ore pickling technology, and in particular to an acid pickling, impurity removal and whitening device. Background Technology
[0002] Natural quartz stone refers to stone formed naturally by the earth containing a high proportion of quartz crystals. It is a natural material with high hardness, wear resistance and high temperature resistance. It is often used in building decoration, home design and industrial fields. After natural quartz stone is mined, there are impurities such as oxide skin, yellow skin and black skin on the outer wall. It needs to be acid washed to increase whiteness and improve appearance quality.
[0003] Chinese patent discloses a quartz pickling reactor (authorization announcement number CN208066853U). This patented technology features a steam heating device at the connection between the lower opening of the cylindrical reactor body and the conical bottom, and a spray pickling device at the connection between the upper opening and the hemispherical top. A discharge port is located at the lower end of the conical bottom, and a feed port is located at the center of the hemispherical top. It is widely applicable to the initial purification and impurity removal of quartz.
[0004] This patented technology improves the acid washing efficiency of quartz stone by using the equipment during use. However, there are still shortcomings in its use. During the feeding and unloading process of the equipment, it cannot be used effectively. The equipment can only be put back into use after the feeding and unloading are completed, which reduces the efficiency of the equipment in acid washing quartz stone. In addition, manual feeding and unloading increase the labor intensity. Therefore, those skilled in the art have provided an acid washing, impurity removal and whitening device to solve the problems mentioned in the background art. Utility Model Content
[0005] 1. Technical Solution
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0007] This utility model is an acid pickling and whitening device, including a base;
[0008] The pickling structure includes a pickling tank and a return tank connected to the pickling tank with an inclined lower inner wall.
[0009] The feeding structure includes a feeding cylinder and a discharge port located at the lower end of the feeding cylinder and connected to the pickling tank;
[0010] The feeding structure includes a frame fixed on the upper end of the base and located above the pickling tank, three sets of conveying rollers rotatably installed inside the frame, a chain plate rotatably sleeved on the outer wall of the conveying rollers, push plates fixed on the outer wall of the chain plate and evenly distributed, a motor fixed at the front end of the frame and connected to one end of the conveying rollers at its output end, and a conveyor fixed on the upper end of the base and located on one side below the frame.
[0011] as well as;
[0012] The filtration structure includes a treatment box and a filter cartridge fixed to the inner wall of the upper end of the treatment box.
[0013] Furthermore, one end of the chain plate is raised, and the slope of the raised end is consistent with that of the return groove;
[0014] Specifically, the chain plate rotates inside the pickling tank and the return tank, gradually lifting the quartz stone during the pushing process.
[0015] Furthermore, a guide plate is provided on the lower inner wall of the return trough corresponding to the discharge port, and a feed port is provided at the upper end of the feed cylinder;
[0016] Specifically, the quartz stone discharged through the discharge port at the lower end of the feed cylinder is guided into the pickling tank by the guide plate, which helps the quartz stone flow.
[0017] Furthermore, a suction pump is provided at the upper end of the processing box, and a suction pipe is provided at the suction end of the suction pump, which penetrates the lower end of the feed cylinder and is located inside the pickling tank. A delivery pipe is provided at the output end of the suction pump, which penetrates the processing box.
[0018] Specifically, the suction pump draws the solution into the pickling tank through the suction pipe, and then transports the pickling solution into the treatment tank through the delivery pipe.
[0019] Furthermore, a reflux pump is provided at the lower end of the treatment tank, and a second suction pipe penetrating the filter cartridge is provided at the suction end of the reflux pump, and a reflux pipe penetrating the pickling tank is provided at the output end of the reflux pump.
[0020] Specifically, the reflux pump draws the filtered pickling solution from inside the filter cartridge and transports it back to the pickling tank through the reflux pipe.
[0021] Furthermore, an inspection port is provided at one end of the processing box, and a closed cover is connected to the inspection port by bolts;
[0022] Specifically, the inside of the treatment box is cleaned through the inspection port, and the opening and closing of the inspection port is controlled by closing the cover.
[0023] Furthermore, the upper end of the frame is provided with upper rollers that are equidistantly distributed and adhere to the inner wall of the upper end of the chain plate, and the lower end of the frame is provided with lower rollers that are equidistantly distributed and adhere to the inner wall of the lower end of the chain plate.
[0024] Specifically, the upper idler roller supports the upper inner wall of the chain plate, and the lower idler roller supports the lower inner wall of the chain plate.
[0025] 2. Beneficial effects
[0026] Compared with existing technologies, the advantages of this utility model are:
[0027] In this invention, quartz stone is pickled in an acid washing tank by immersion to remove impurities such as oxide scale, yellow scale, and black scale from the outer wall, thereby improving the whiteness of the quartz stone and thus enhancing its appearance quality.
[0028] Meanwhile, during the pickling process, the quartz stone is fed through the feeding box, and the moving pusher plate pushes the quartz stone in stages. After the quartz stone is pushed out of the discharge port, it falls automatically inside the feeding cylinder under the action of gravity, realizing automatic feeding of quartz stone. At the same time, the pickled quartz stone is lifted and output through the pusher plate process, avoiding manual feeding and unloading, reducing labor costs, and improving the pickling efficiency of quartz stone. The quartz stone pickling process is efficient and convenient.
[0029] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0030] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0031] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;
[0032] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;
[0033] Figure 3 This is a front-view perspective three-dimensional structural diagram of the feeding structure of this utility model;
[0034] Figure 4 This is a three-dimensional cross-sectional view of the feed cylinder of this utility model;
[0035] Figure 5 This is a side sectional three-dimensional structural diagram of the processing box of this utility model.
[0036] The attached diagram lists the components represented by each number as follows:
[0037] 100. Base;
[0038] 200. Pickling structure; 201. Pickling tank; 202. Return tank;
[0039] 300. Feeding structure; 301. Feeding cylinder; 302. Inlet; 303. Outlet; 304. Guide plate;
[0040] 400. Filter structure; 401. Processing box; 402. Filter cartridge; 403. Suction pump; 404. Suction pipe one; 405. Delivery pipe; 406. Inspection port; 407. Closing cover; 408. Return pump; 409. Suction pipe two; 410. Return pipe;
[0041] 500. Feeding structure; 501. Conveyor; 502. Frame; 503. Conveyor roller; 504. Chain plate; 505. Lower idler roller; 506. Push plate; 507. Upper idler roller; 508. Motor. Detailed Implementation
[0042] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0043] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0044] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0045] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0046] Example 1
[0047] Please see Figures 1-5 As shown, this embodiment is an acid pickling and whitening device, including a base 100;
[0048] Pickling structure 200 includes pickling tank 201 and return tank 202 connected to pickling tank 201 and with inclined lower inner wall;
[0049] The feeding structure 300 includes a feeding cylinder 301 and a discharge port 303 located at the lower end of the feeding cylinder 301 and connected to the pickling tank 201.
[0050] The feeding structure 500 includes a frame 502 fixed on the upper end of the base 100 and located above the pickling tank 201, three sets of conveying rollers 503 rotatably installed inside the frame 502, a chain plate 504 rotatably sleeved on the outer wall of the conveying rollers 503, push plates 506 fixed on the outer wall of the chain plate 504 and evenly distributed, a motor 508 fixed at the front end of the frame 502 and whose output end is connected to one end of the conveying rollers 503, and a conveyor 501 fixed on the upper part of the base 100 and located on one side below the frame 502.
[0051] One end of the chain plate 504 is raised, and the slope of the raised end is consistent with that of the return groove 202;
[0052] A guide plate 304 is provided on the lower inner wall of the return trough 202 corresponding to the discharge port 303, and a feed port 302 is provided on the upper end of the feed cylinder 301.
[0053] The upper end of the frame 502 is provided with upper rollers 507 that are equidistantly distributed and adhere to the inner wall of the upper end of the chain plate 504, and the lower end of the frame 502 is provided with lower rollers 505 that are equidistantly distributed and adhere to the inner wall of the lower end of the chain plate 504.
[0054] The pickling structure 200 is used;
[0055] Quartz blocks are fed into the feed cylinder 301 through the inlet 302 and pre-stored inside. They are then conveyed to the pickling tank 201 through the outlet 303. At this time, the motor 508 drives the conveyor roller 503 to rotate. It is worth noting that a sprocket is installed on the outer wall of the conveyor roller 503, and the side of the chain plate 504 is engaged with the sprocket via a chain. The conveyor roller 503 drives the sprocket to rotate, and through the transmission between the sprocket and the chain, the chain plate 504 rotates inside the frame 502. The chain plate 504 drives the scraper to push the quartz blocks. The motor 508 operates in stages to further optimize the pickling process and adjust the quartz blocks in the pickling tank. During the pickling process, the quartz stone is pushed and moved, and the accumulated quartz stone and pickling solution are fully structured, avoiding the situation where the quartz stone accumulation and the pickling solution have poor reaction effect. At the same time, when the pallet enters the return tank 202, the quartz stone is lifted, and the pickling solution flows back to the pickling tank 201 through the inclined surface of the return tank 202. The quartz stone passing through the return tank 202 is received by the conveyor 501 and transferred, realizing the effective pickling of quartz stone, removing impurities such as oxide scale, yellow skin, and black skin from the outer wall of quartz stone, playing a whitening role, and improving the appearance quality of quartz stone.
[0056] During the quartz pickling process, the quartz is pushed in stages. After the quartz accumulated on one side of the guide plate 304 is pushed away, the feed cylinder 301 automatically replenishes the quartz through the discharge port 303 and enters the guide plate 304 inside the pickling tank 201. The quartz is automatically fed and unloaded, improving the pickling efficiency of the quartz and eliminating the need for continuous feeding and unloading by personnel, thus reducing labor intensity. The equipment achieves non-stop operation by pre-storing quartz inside the feed cylinder 301 and pushing it in stages by the push plate 506, achieving efficient pickling processing of quartz and avoiding the tedious and time-consuming situation of manual feeding and unloading.
[0057] Example 2
[0058] Please see Figures 1-5 As shown, this embodiment further includes elements beyond those in embodiment 1;
[0059] as well as;
[0060] The filter structure 400 includes a treatment box 401 and a filter cartridge 402 fixed to the inner wall of the upper end of the treatment box 401.
[0061] A suction pump 403 is installed at the upper end of the processing box 401. The suction end of the suction pump 403 is provided with a suction pipe 404 that penetrates the lower end of the feed cylinder 301 and is located inside the pickling tank 201. The output end of the suction pump 403 is provided with a conveying pipe 405 that penetrates the processing box 401.
[0062] A reflux pump 408 is installed at the lower end of the treatment tank 401. A suction pipe 409 penetrating the filter cartridge 402 is installed at the suction end of the reflux pump 408. A reflux pipe 410 penetrating the pickling tank 201 is installed at the output end of the reflux pump 408.
[0063] One end of the processing box 401 is provided with an inspection port 406, and the inspection port 406 is connected to a closing cover 407 by bolts.
[0064] Use the filter structure 400;
[0065] During the pickling process of quartz stone, impurities enter the pickling solution and accumulate over time, affecting the subsequent pickling effect and shortening the pickling solution replacement cycle. During quartz stone pickling, a suction pump 403 draws the pickling solution into the processing tank 401, where it is filtered through a filter cartridge 402. A return pump 408 then draws the filtered pickling solution from inside the filter cartridge 402 back into the pickling tank 201. Impurities in the pickling solution in the pickling tank 201 are transferred to the processing tank 401. The processing tank 401 is periodically cleaned through the inspection port 406, extending the pickling solution replacement cycle and effectively facilitating the pickling process of quartz stone.
[0066] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0067] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An acid pickling and impurity removal whitening apparatus characterized by comprising: The base (100) is provided with an acid pickling structure (200), a feeding structure (300), a feeding structure (500) and a filtering structure (400). The acid pickling structure (200) comprises an acid pickling tank (201) and a reflux groove (202) with an inclined inner wall at the lower end thereof. The feeding structure (300) comprises a feeding cylinder (301) and a discharge port (303) provided at the lower end of the feeding cylinder (301) and communicating with the acid pickling tank (201). The feeding structure (500) comprises a rack (502) fixed to the upper end of the base (100) and located above the acid pickling tank (201), three groups of conveying rollers (503) rotatably installed in the rack (502), chain plates (504) rotatably sleeved on the outer walls of the conveying rollers (503), push plates (506) fixed to the outer walls of the chain plates (504) and equidistantly distributed, a motor (508) fixed to the front end of the rack (502) and having an output end connected to one end of the conveying rollers (503), and a conveyor (501) fixed to the upper end of the base (100) and located below the rack (502) on one side. The filtering structure (400) comprises a treatment box (401) and a filter cylinder (402) fixed to the inner wall of the upper end of the treatment box (401). One end of the chain plate (504) is raised, and the slope of the raised end is consistent with that of the reflux groove (202).
2. A pickling and impurity removing and whitening apparatus according to claim 1, characterized in that: The reflux groove (202) is provided with a guide plate (304) at the inner wall of the lower end corresponding to the discharge port (303), and the feeding cylinder (301) is provided with an inlet port (302) at the upper end thereof.
3. The pickling and impurity removing and whitening device according to claim 1, characterized in that: The treatment box (401) is provided with a suction pump (403) at the upper end thereof, the suction end of the suction pump (403) is provided with a suction pipe I (404) penetrating through the inner part of the lower end of the feeding cylinder (301) and located in the acid pickling tank (201), and the output end of the suction pump (403) is provided with a conveying pipe (405) penetrating through the treatment box (401).
4. The pickling and impurity removing and brightening device according to claim 1, characterized in that: The treatment box (401) is provided with a reflux pump (408) at the lower end thereof, the suction end of the reflux pump (408) is provided with a suction pipe II (409) penetrating through the filter cylinder (402), and the output end of the reflux pump (408) is provided with a reflux pipe (410) penetrating through the acid pickling tank (201).
5. The pickling and impurity removal whitening apparatus according to claim 1, characterized by: One end of the treatment box (401) is provided with an access hole (406), and the access hole (406) is connected with a closure cover (407) by bolts.
6. The pickling and impurity removal whitening apparatus according to claim 1, characterized by: The upper end of the rack (502) is provided with upper supporting rollers (507) equidistantly distributed on the inner wall of the upper end of the chain plate (504), and the lower end of the rack (502) is provided with lower supporting rollers (505) equidistantly distributed on the inner wall of the lower end of the chain plate (504).
7. The pickling and impurity removal whitening apparatus according to claim 1, characterized by:
Citation Information
Patent Citations
Quartz pickling reation kettle
CN208066853U