Metal alloy material forging and rolling device

By introducing multiple sets of rolling components and forging dust collection components into the metal alloy rolling equipment, the problems of high requirements and heavy loads in the existing equipment's roll processing operations have been solved, achieving efficient and high-quality metal alloy rolling and dust treatment.

CN223789193UActive Publication Date: 2026-01-13FUJIAN DINGYU FOUNDRY CO LTD
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Patent Information

Application Number
CN202520206016.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-01-13
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

Existing metal alloy rolling equipment has only one set of vertically distributed rolls, which results in high requirements for roll processing, large loads, and difficulty in ensuring the surface rolling effect of metal alloy materials.

Method used

Multiple rolling components and forging dust collection components are used. Multiple rolling processes are achieved through synchronously controlled electric telescopic rods and motor-driven rolling rods. The forging dust collection components collect dust, reducing the load on individual rolling rods and ensuring rolling effect.

Benefits of technology

It reduces the load on each rolling bar, improves the rolling effect on the surface of metal alloy materials, and effectively adsorbs dust, thereby improving processing efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of forging and rolling, and provides a metal alloy material forging and rolling device which comprises a machining box, opening assemblies are arranged on the two sides of the machining box respectively, and a partition plate is fixedly connected to the fixed upper end of one side in the machining box. The interior of the machining box is divided into a rolling cavity and a forging cavity through the partition plate, access holes are formed in the front end of the rolling cavity and the front end of the forging cavity correspondingly, and sealing doors are installed at the front ends of the two access holes correspondingly. A plurality of rolling assemblies are arranged at the upper end of the rolling cavity, the multiple rolling assemblies are arranged, two first electric telescopic rods in each rolling assembly are synchronously controlled, multiple rolling is facilitated through the multiple rolling assemblies, meanwhile, a metal alloy plate is rolled in a stepped mode through the multiple rolling assemblies, and the rolling efficiency is improved. According to the rolling device, the bearing load of each rolling rod can be reduced, meanwhile, the rolling effect can be guaranteed, and meanwhile, through the forging dust collection assembly, dust can be conveniently collected and adsorbed during forging and hammering.
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Description

Technical Field

[0001] This utility model belongs to the field of forging and rolling technology, and in particular relates to a forging and rolling device for metal alloy materials. Background Technology

[0002] Rolling and forging are both methods of metal processing. Rolling is a metal processing method that reduces the cross-section and increases the length of the material by extruding it. Forging is a processing method that applies pressure to the metal to cause plastic deformation. Compared with rolled parts, forgings have a greater degree of deformation. The mechanical properties and plasticity of forgings are also higher than those of rolled parts. However, forgings have higher processing costs and relatively lower processing efficiency.

[0003] The existing technology still has the following shortcomings:

[0004] Existing metal alloy rolling equipment uses only one set of vertically distributed rolls. When rolling metal alloy materials, a set of rolls is required to achieve the rolling process. The rolling operation of the rolls has high requirements and bears a large load. It is difficult to guarantee the rolling effect on the surface of the metal alloy materials. Utility Model Content

[0005] This utility model provides a forging and rolling device for metal alloy materials, aiming to solve the problem that existing metal alloy rolling equipment only has one set of vertically distributed rolls. When rolling metal alloy materials, a set of rolls is required to achieve the rolling process. The rolls have high processing requirements and bear large loads, making it difficult to guarantee the surface rolling effect of metal alloy materials.

[0006] This utility model is implemented as follows: a metal alloy forging and rolling device includes: a processing box, with opening components on both sides of the processing box; a partition plate fixedly connected to the upper end of one side of the processing box; the processing box is divided into a rolling chamber and a forging chamber by the partition plate; inspection ports are provided at the front ends of both the rolling chamber and the forging chamber, and sealing doors are installed at the front ends of both inspection ports; a plurality of rolling components are provided at the upper end of the rolling chamber; a plurality of auxiliary components corresponding to the rolling components are provided at the lower end of the rolling chamber; a conveying component is provided at the lower end of the partition plate; and a forging dust extraction component is provided inside the forging chamber; each of the plurality of rolling components includes a first electric telescopic rod fixedly connected to the front and rear sides of the top end of the rolling chamber; a fixed frame is fixedly connected to the telescopic ends of the two first electric telescopic rods; a first stabilizing plate is fixedly connected to one side of the fixed frame; a first motor is installed on the first stabilizing plate; and a first opening is provided on the side of the fixed frame near the first motor.

[0007] Preferably, each of the rolling components further includes a rolling rod fixedly connected to the output end of the first motor through the first opening, and the extended end of the rolling rod is rotatably connected to the fixing frame on the other side; each of the auxiliary components includes a side plate fixedly connected to the front and rear sides of the bottom end of the rolling cavity respectively; a second stabilizing plate is fixedly connected to the upper end of one side plate, a second motor is mounted on the second stabilizing plate, and a second opening is provided on the second stabilizing plate near the second motor.

[0008] Preferably, each of the auxiliary components includes an auxiliary rod fixedly connected to the output end of the second motor through the second opening, and the extended end of the auxiliary rod is rotatably connected to the side plate on the other side.

[0009] Preferably, the conveying component and the auxiliary component on one side have the same structure.

[0010] Preferably, the forging dust collection assembly includes a hydraulic rod fixedly connected to the inner top of the forging cavity, a connecting plate fixedly connected to the telescopic end of the hydraulic rod, and a forging hammer plate fixedly connected to the bottom of the connecting plate.

[0011] Preferably, the forging dust collection assembly further includes a vacuum cleaner installed on the top of the processing box. The vacuum cleaner's suction end is connected to a suction tube, and the extended end of the suction tube passes into the processing box and is connected to a suction head. A column is fixedly connected to the bottom center of the forging cavity, and a flat plate is fixedly connected to the column. The flat plate has several drainage holes. A collection box is detachably fixedly connected to the bottom of the processing box near the forging cavity. Several communication ports are opened at the bottom of the forging cavity, and the forging cavity and the collection box are connected through the several communication ports.

[0012] Preferably, both opening components include an opening on one side of the processing box, the upper end of the opening is connected to a storage groove, a rubber pad is fixedly connected to the opening end of the storage groove, a groove is opened in the middle of the rubber pad, and a second electric telescopic rod is installed on the front and rear sides of the storage groove respectively. The telescopic ends of the two second electric telescopic rods are fixedly connected to the same limiting baffle, and the limiting baffle passes through the groove and is located inside the opening.

[0013] Preferably, a first conveyor belt is provided at the lower end of one side of the two openings, and a second conveyor belt is provided at the lower end of the other side. The extended end of the first conveyor belt passes through the opening on one side and enters the interior of the rolling cavity, and the extended end of the second conveyor belt passes through the opening on the other side and enters the interior of the forging cavity.

[0014] Compared with the prior art, the embodiments of this application have the following main advantages:

[0015] By setting up several rolling components, in which two first electric telescopic rods in each rolling component are synchronously controlled, multiple rolling is facilitated. At the same time, the metal alloy plate is rolled in a stepped manner through several rolling components, which can reduce the load on each rolling rod and ensure the rolling effect. Meanwhile, the forging dust collection component facilitates the collection and adsorption of dust during forging hammering. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a front view structural diagram of the present invention;

[0018] Figure 3 This is a side view structural diagram of the present invention;

[0019] Figure 4 This is a front view cross-sectional structural diagram of the present invention;

[0020] Figure 5 This is a utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0021] Figure 6 This is a schematic diagram of the structure of the rolling assembly of this utility model;

[0022] Figure 7 This is a schematic diagram of the structure of the auxiliary component of this utility model;

[0023] In the diagram: 1. Processing box; 2. Sealed door; 3. First conveyor belt; 4. Second conveyor belt; 5. Opening assembly; 6. Divider plate; 7. Rolling chamber; 8. Forging chamber; 9. Forging dust collection assembly; 10. Rolling assembly; 11. Conveying assembly; 12. Hydraulic rod; 13. Forging hammer plate; 14. Vacuum cleaner; 15. Suction hose; 16. Column; 17. Collection box; 18. Connecting port; 19. Flat plate; 20. Leakage hole; 21. First electric telescopic rod; 22. Fixing frame; 23. First stabilizing plate; 24. First motor; 25. Rolling rod; 26. Side plate; 27. Second stabilizing plate; 28. Second motor; 29. ​​Auxiliary rod; 30. Collection slot; 31. Rubber pad; 32. Slot; 33. Second electric telescopic rod; 34. Limiting baffle; 35. Opening; 36. Auxiliary assembly. Detailed Implementation

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0025] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] This utility model provides a forging and rolling apparatus for metal alloy materials, such as... Figure 1-7As shown, it includes: a processing box 1, with opening components 5 on both sides of the processing box 1, and a partition plate 6 fixedly connected to the upper end of one side of the processing box 1. The processing box 1 is divided into a rolling chamber 7 and a forging chamber 8 by the partition plate 6. Both the rolling chamber 7 and the forging chamber 8 have inspection ports at their front ends, and sealing doors 2 are installed at the front ends of both inspection ports. Several rolling components 10 are provided at the upper end of the rolling chamber 7, and several auxiliary components 36 corresponding to the rolling components 10 are provided at the lower end of the rolling chamber 7. A conveying component 11 is provided at the lower end of the partition plate 6. A forging dust collection component 9 is provided inside the forging chamber 8. Each of the rolling components 10 includes a first electric telescopic rod 21 fixedly connected to the front and rear sides of the top end of the rolling chamber 7. The telescopic ends of the two first electric telescopic rods 21 are fixedly connected to a fixing frame 22. A first stabilizing plate 23 is fixedly connected to one of the fixing frames 22, and a first motor 24 is installed on the first stabilizing plate 23. A first opening is provided on the side of the fixing frame 22 near the first motor 24.

[0027] It should be noted that existing metal alloy rolling equipment uses only one set of vertically distributed rolls. When rolling metal alloy materials, this requires a single set of rolls, which has high processing requirements and bears a large load. Therefore, it is difficult to guarantee the surface finishing effect of the metal alloy material during rolling. This solution addresses this by setting up several rolling components 10, where two first electric telescopic rods 21 in each rolling component 10 are synchronously controlled. The use of multiple rolling components 10 facilitates multiple rolling processes. Furthermore, the stepped rolling of the metal alloy plate by these components reduces the load on each rolling rod 25 while ensuring the rolling effect. Additionally, the forging dust collection component 9 facilitates dust collection and adsorption during forging and hammering.

[0028] In a further preferred embodiment of this utility model, such as Figure 1-7 As shown, each of the rolling components 10 also includes a rolling rod 25 whose output end of the first motor 24 passes through the first opening and is fixedly connected. The extended end of the rolling rod 25 is rotatably connected to the other side fixing frame 22. Each of the auxiliary components 36 includes a side plate 26 that is fixedly connected to the front and rear sides of the bottom of the rolling chamber 7 respectively. A second stabilizing plate 27 is fixedly connected to the upper end of one side plate 26. A second motor 28 is installed on the second stabilizing plate 27. A second opening is provided on the second stabilizing plate 27 near the second motor 28.

[0029] In this embodiment, the second motor 28 is started to facilitate auxiliary transmission. Preferably, the second motor 28 and the first motor 24 are controlled by the controller to rotate synchronously in the same direction and at the same speed. Preferably, every two first electric telescopic rods 21 distributed in front and behind are controlled by the controller to run synchronously at the same speed.

[0030] In a further preferred embodiment of this utility model, such as Figure 1-7 As shown, each of the auxiliary components 36 includes an auxiliary rod 29 fixedly connected to the output end of the second motor 28 through the second opening, and the extended end of the auxiliary rod 29 is rotatably connected to the other side plate 26.

[0031] In this embodiment, it is convenient to provide guidance support.

[0032] In a further preferred embodiment of this utility model, such as Figure 1-7 As shown, the conveying component 11 and one of its auxiliary components 36 have the same structure.

[0033] In this embodiment, it is convenient to transport.

[0034] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the forging dust collection assembly 9 includes a hydraulic rod 12 fixedly connected to the top of the interior of the forging cavity 8. A connecting plate is fixedly connected to the telescopic end of the hydraulic rod 12, and a forging hammer plate 13 is fixedly connected to the bottom of the connecting plate.

[0035] In this embodiment, for ease of forging, the forging dust collection component 9 includes a forging device, which includes a hydraulic rod 12 and a forging hammer plate 13. Other structures in the forging device are existing technologies, and this technical solution will not be described in detail here.

[0036] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, the forging dust collection assembly 9 also includes a dust collector 14 installed on the top of the processing box 1. The dust collection end of the dust collector 14 is connected to a suction pipe 15. The extended end of the suction pipe 15 passes into the interior of the processing box 1 and is connected to a suction head. A column 16 is fixedly connected to the bottom center of the forging cavity 8. A plate 19 is fixedly connected to the column 16. Several drainage holes 20 are opened on the plate 19. A collection box 17 is detachably fixedly connected to the bottom of the processing box 1 near the forging cavity 8. Several connecting ports 18 are opened at the bottom of the forging cavity 8. The forging cavity 8 and the collection box 17 are connected through several connecting ports 18.

[0037] In this embodiment, it is convenient to adsorb and collect dust and debris.

[0038] In a further preferred embodiment of this utility model, such as Figure 1-5 As shown, both opening components 5 include an opening 35 on one side of the processing box 1. The upper end of the opening 35 is connected to a storage groove 30. A rubber pad 31 is fixedly connected to the opening end of the storage groove 30. A groove 32 is opened in the middle of the rubber pad 31. Second electric telescopic rods 33 are installed on the front and rear sides of the storage groove 30 respectively. The telescopic ends of the two second electric telescopic rods 33 are fixedly connected to the same limiting baffle 34. The limiting baffle 34 passes through the groove 32 and is located inside the opening 35.

[0039] In this embodiment, the height of the opening 35 can be adjusted according to the thickness of the metal alloy sheet, thereby avoiding heat loss due to an excessively large opening.

[0040] In a further preferred embodiment of this utility model, such as Figure 1-5 As shown, a first conveyor belt 3 is provided at the lower end of one side of the two openings 35, and a second conveyor belt 4 is provided at the lower end of the other side. The extended end of the first conveyor belt 3 passes through the opening 35 on one side and enters the interior of the rolling cavity 7, while the extended end of the second conveyor belt 4 passes through the opening 35 on the other side and enters the interior of the forging cavity 8.

[0041] In this embodiment, it is convenient to transmit.

[0042] All electrical components mentioned in this article are electrically connected to the controller and power supply. The control method of this utility model is controlled by the controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0043] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0044] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0045] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A metal alloy material forging rolling device characterized by comprising: Include: Processing box (1), the two sides of the processing box (1) are respectively provided with opening assembly (5), the inside of the processing box (1) is fixed with the upper end fixed connection of the partition plate (6), the inside of the processing box (1) is divided into rolling cavity (7) and forging cavity (8) through the partition plate (6), the front end of the rolling cavity (7) and the forging cavity (8) is provided with an access hole, and the front end of the two access holes is provided with a sealing door (2); The upper end of the rolling cavity (7) is provided with a plurality of rolling assemblies (10), the lower end of the rolling cavity (7) is provided with a plurality of auxiliary assemblies (36) corresponding to the rolling assembly (10), the lower end of the partition plate (6) is provided with a conveying assembly (11), and the inside of the forging cavity (8) is provided with a forging dust collection assembly (9); A plurality of rolling assemblies (10) all include that the inside top end of the rolling cavity (7) is respectively fixedly connected with first electric telescopic rod (21) on the front and back sides, the telescopic ends of the two first electric telescopic rods (21) are respectively fixedly connected with fixed frame (22), one side of the fixed frame (22) is fixedly connected with first stable plate (23), the first motor (24) is installed on the first stable plate (23), and the fixed frame (22) is provided with first opening hole close to the first motor (24) side.

2. The metal alloy material forging rolling device according to claim 1, wherein A plurality of rolling assemblies (10) also all include that the output end of the first motor (24) is fixedly connected with rolling rod (25) through the first opening hole, and the extension end of the rolling rod (25) is rotatably connected with the other side of the fixed frame (22). A plurality of auxiliary assemblies (36) all include that the inside bottom end of the rolling cavity (7) is respectively fixedly connected with side plate (26) on the front and back sides. The upper end of one side of the side plate (26) is fixedly connected with second stable plate (27), the second motor (28) is installed on the second stable plate (27), and the second opening hole is formed in the second stable plate (27) close to the second motor (28).

3. The metal alloy material forging rolling device according to claim 2, wherein A plurality of auxiliary assemblies (36) all include that the output end of the second motor (28) is fixedly connected with auxiliary rod (29) through the second opening hole, and the extension end of the auxiliary rod (29) is rotatably connected with the other side of the side plate (26).

4. The metal alloy material forging rolling device according to claim 3, wherein The conveying assembly (11) and one side of the auxiliary assembly (36) are consistent in structure.

5. The metal alloy material forging rolling device of claim 1, wherein, The forging dust collection assembly (9) includes that the inside top end of the forging cavity (8) is fixedly connected with hydraulic rod (12), the telescopic end of the hydraulic rod (12) is fixedly connected with connecting plate, and the bottom of the connecting plate is fixedly connected with forging hammering plate (13).

6. The metal alloy material forging rolling device of claim 5, wherein, The forging dust collection assembly (9) further comprises a dust collector (14) installed on the top of the processing box (1), a suction pipe (15) is communicated with the dust collection end of the dust collector (14), the extension end of the suction pipe (15) is communicated with a suction head into the processing box (1), a stand column (16) is fixedly connected in the middle of the bottom of the forging cavity (8), a flat plate (19) is fixedly connected on the stand column (16), a plurality of leakage holes (20) are formed in the flat plate (19), a collection box (17) is detachably fixedly connected to the bottom of the processing box (1) near one side of the forging cavity (8), a plurality of communication openings (18) are formed in the bottom of the forging cavity (8), and the forging cavity (8) and the collection box (17) are communicated through the communication openings (18).

7. The metal alloy material forging rolling device of claim 1, wherein, Both of the opening assemblies (5) comprise an opening (35) formed on one side of the processing box (1), the upper end of the opening (35) is communicated with a storage groove (30), the opening end of the storage groove (30) is fixedly connected with a rubber pad (31), the middle of the rubber pad (31) is formed with a slot (32), and the front and rear sides of the storage groove (30) are respectively provided with second electric telescopic rods (33). The extension ends of the two second electric telescopic rods (33) are fixedly connected with the same limiting baffle (34), and the limiting baffle (34) passes through the slot (32) and is located in the opening (35).

8. The metal alloy material forging rolling device of claim 7, wherein, One side of the two openings (35) is provided with a first conveying belt (3) at the lower end, and the other side is provided with a second conveying belt (4) at the lower end, the extension end of the first conveying belt (3) passes through one side of the opening (35) and enters the interior of the rolling cavity (7), and the extension end of the second conveying belt (4) passes through the other side of the opening (35) and enters the interior of the forging cavity (8).