U-shaped support forming die with ejection structure
By introducing cooling components and heat dissipation structures into the U-shaped bracket forming mold, the safety hazards caused by high mold temperature are solved, and a safe and efficient material handling process is achieved.
Patent Information
- Application Number
- CN202520390251.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-07
AI Technical Summary
When using existing molding dies, the high temperature inside the die-casting mold poses a significant safety hazard if the material is directly removed after molding.
A U-shaped bracket forming mold with an ejector structure was designed. A cooling component is used to deliver metal coolant to the liquid channel for cooling. Combined with a heat dissipation box and heat dissipation fins, an electric telescopic rod is used to push the lifting base upward for safe material removal.
This improved the cooling efficiency of the U-shaped support after molding, reduced the safety risks during material handling, and ensured operational safety.
Smart Images

Figure CN223789523U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to U type support forming related technical field, specifically a U type support forming mould with ejection structure. BACKGROUND
[0002] In recent years, with the development of science and technology and the improvement of people's living standards, the automobile industry develops rapidly. As the main tool of people's traffic, the car has entered thousands of households. The demand for the automobile market is increasing, and the performance requirement is higher and higher. In order to improve the driving safety and normal work stability of the car, the performance of the automobile parts must be improved. U type support as a kind of structural parts is one of important automobile parts. This kind of parts bear the related parts and load gravity of the car, need to select high strength material and reasonable manufacturing process, so as to ensure the performance of the product. U type support generally adopts disposable die casting, and the forming die needs to be used in die casting.
[0003] The existing forming die has great safety hidden danger when taking out the material directly after forming due to the high temperature in the die casting die. In view of the above problems, the existing equipment needs to be improved. UTILITY MODEL CONTENT
[0004] The utility model discloses a U type support forming mould with ejection structure, which solves the problem of the existing forming die in the background art, that is, the high temperature in the die casting die causes great safety hidden danger when taking out the material directly after forming.
[0005] To achieve the above object, the utility model provides the following technical scheme: a U type support forming mould with ejection structure, comprising a machining table,
[0006] The machining table is provided with a die body in the middle of the upper end, and the die body comprises a lower die and an upper die. The inside bottom of the lower die is provided with a lifting base, and the lifting base is provided with a limiting side plate on both sides of the upper end, and a positioning lug is arranged on the back side of the middle of the upper end of the lifting base. The machining table is provided with a placing seat at the lower end, and a plurality of electric telescopic rods are arranged on the upper end of the placing seat. The output end of the electric telescopic rod penetrates the machining table and the bottom of the lower die and is connected with the lower end of the lifting base. A liquid channel is formed in the middle of the lower die shell, and the liquid channel is in the form of a ring structure. The liquid channel is connected with the cooling assembly at both ends. The cooling assembly is installed on one side of the upper end of the machining table, and a heat dissipation air bellow is arranged on the other side of the upper end of the machining table. A plurality of air inlet screens are installed on the front and back surfaces of the heat dissipation air bellow at equal intervals.
[0007] Preferably, the upper mold upper end is connected with the support top frame through the symmetrical electric hydraulic cylinders arranged on both sides of the upper mold upper end and the rear side of the middle of the upper end of the machining table, and the upper mold upper end is symmetrically provided with an injection pipe, and the injection pipe is connected with the quantitative feeder through a tee joint, the upper end of the quantitative feeder is connected with a material conveying pipe, and the quantitative feeder is arranged at the upper end of the support top frame.
[0008] Preferably, a plurality of heat dissipation fins are equidistantly mounted on the top of the upper end of the upper mold, and a sealing frame is arranged at the lower end of the upper mold, and the sealing frame has a back-shaped structure, the outer side of the lower end of the sealing frame is attached to the inner side of the corresponding limiting side plate, and the inner rear side of the sealing frame is attached to the rear side of the positioning block.
[0009] Preferably, the cooling assembly comprises a liquid storage tank, and a cooling cavity and a liquid storage cavity are arranged at the upper end and the lower end of the inside of the liquid storage tank respectively, and a discharge pipe and a conveying pipe are arranged at the upper end and the bottom of the side close to the lower mold respectively, the discharge pipe and the conveying pipe are threadedly connected with the inside of the corresponding end of the liquid channel respectively, and a quantitative liquid conveying pump is arranged on the conveying pipe, the other side of the lower end of the liquid storage tank is connected with the other side of the lower end of the liquid storage cavity through a circulating pipe, and an electromagnetic one-way valve is arranged on the circulating pipe.
[0010] Preferably, a heat discharge top seat is arranged at the upper end of the liquid storage tank, and an electric stirrer is arranged in the middle of the heat discharge top seat, and the lower end of the electric stirrer is located in the inside of the cooling cavity, and a temperature detector is arranged at the front side of the cooling cavity.
[0011] Compared with the prior art, the U-shaped support forming die with the ejection structure has the advantages that,
[0012] In order to solve the problem that the existing forming die has a high temperature in the die casting mold, and it is not safe to take out the formed material directly, the cooling assembly is arranged to convey the metal cooling liquid into the liquid channel for cooling, and the cooling effect is further improved by using the heat dissipation fan and the heat dissipation fin in combination, and the cooling efficiency is improved, and then the electric telescopic rod pushes the lifting base to move upwards, so that the formed U-shaped support is located above the lower mold, thereby avoiding safety accidents when the cooled U-shaped support is discharged, and improving the safety of taking out the material. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a front view structural schematic diagram of the utility model;
[0014] Figure 2 It is a front view sectional structure schematic diagram of the mold body of the utility model;
[0015] Figure 3 It is a front view structure schematic diagram of the cooling assembly of the utility model;
[0016] Figure 4 This is a front view cross-sectional structural diagram of the cooling component of this utility model.
[0017] In the diagram: 1. Processing table; 2. Lower mold; 201. Liquid channel; 202. Lifting base; 203. Limiting side plate; 204. Positioning protrusion; 3. Upper mold; 301. Heat dissipation fins; 302. Sealing frame; 4. Electric hydraulic cylinder; 5. Support top frame; 6. Quantitative feeder; 7. Conveying pipe; 8. T-connector; 9. Injection pipe; 10. Placement seat; 11. Electric telescopic rod; 12. Cooling assembly; 1201. Liquid storage tank; 1202. Conveying pipe; 1203. Quantitative infusion pump; 1204. Discharge pipe; 1205. Heat dissipation top seat; 1206. Electric stirrer; 1207. Temperature detector; 1208. Circulation pipe; 1209. Electromagnetic check valve; 13. Heat dissipation fan box; 1301. Air inlet mesh plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 This utility model provides a technical solution: a U-shaped bracket forming mold with an ejection structure, according to... Figure 1 and Figure 2As shown, a mold body is located at the middle of the upper end of the processing table 1, and the mold body includes a lower mold 2 and an upper mold 3. A lifting base 202 is located at the bottom of the lower mold 2, and limit side plates 203 are symmetrically arranged on both sides of the upper end of the lifting base 202. The limit side plates 203 improve the accuracy of the sealing frame 302 moving down and fitting with the lifting base 202. At the same time, a positioning protrusion 204 is located on the rear side of the middle of the upper end of the lifting base 202. A placement seat 10 is located at the lower end of the processing table 1, and multiple electric telescopic rods 11 are located on the upper end of the placement seat 10. The output end of the electric telescopic rods 11 passes through the bottom of the processing table 1 and the lower mold 2 and connects to the lower end of the lifting base 202. The electric telescopic rods 11 push the lifting base 202 upward, which facilitates the upward movement and material removal of the formed U-shaped bracket. The upper ends of the upper mold 3 are connected to the support top frame 5 located on the rear side of the middle of the upper end of the processing table 1 by symmetrically arranged electric hydraulic cylinders 4. An injection pipe 9 is symmetrically arranged on the upper end of the upper mold 3. Meanwhile, the injection pipe 9 is connected to the quantitative feeder 6 through the three-way connector 8. The upper end of the quantitative feeder 6 is connected to the conveying pipe 7, and the quantitative feeder 6 is set on the upper end of the support top frame 5. Through the quantitative feeder 6, the molten metal can be quantitatively delivered to the mold body through the injection pipe 9, effectively avoiding the difference in the amount of molten metal delivered and improving the quality of the U-shaped bracket after molding. Multiple heat dissipation fins 301 are equidistantly installed on the top of the upper mold 3. The heat dissipation fins 301 dissipate the heat in the upper mold 3. The lower end of the upper mold 3 is provided with a sealing frame 302. The sealing frame 302 has a U-shaped structure. The outer side of the lower end of the sealing frame 302 is attached to the inner side of the corresponding limit side plate 203, and the middle of the rear side of the inner side of the sealing frame 302 is attached to the rear side of the positioning protrusion 204. Through the use of the sealing frame 302, the lifting base 202 and the positioning protrusion 204, the cavity between them becomes a molding cavity, so that the molten metal is cooled down to form a U-shaped bracket.
[0020] according to Figure 1 , Figure 3 and Figure 4As shown, a liquid channel 201 is provided in the middle of the lower mold 2 shell, and the liquid channel 201 has a ring structure. At the same time, the two ends of the liquid channel 201 are connected to the cooling component 12. The liquid channel 201 facilitates the flow of metal coolant and dissipates heat in the lower mold 2, improving the cooling efficiency of the U-shaped bracket after molding. The cooling component 12 is installed on one side of the upper end of the processing table 1. The cooling component 12 includes a liquid storage tank 1201, and the upper and lower ends of the liquid storage tank 1201 are respectively provided with a cooling chamber and a liquid storage chamber. At the same time, the upper and lower ends of the cooling chamber and the liquid storage chamber near the lower mold 2 are respectively provided with a discharge pipe 1204 and a delivery pipe 1202. The discharge pipe 1204 and the delivery pipe 1202 are respectively internally threaded to one end of the corresponding liquid channel 201. A quantitative delivery pump 1203 is provided on the delivery pipe 1202. The lower end of the liquid storage tank 1201 on the other side of the cooling chamber is connected to the lower end of the other side of the liquid storage chamber through a circulation pipe 1208. A solenoid check valve 1209 is installed on the 208. Through the circulation pipe 1208 and the solenoid check valve 1209, the metal coolant inside the cooling chamber is easily transported to the storage chamber for reuse. A heat dissipation top seat 1205 is installed at the upper end of the storage tank 1201, and an electric stirrer 1206 is installed in the middle of the heat dissipation top seat 1205. The lower end of the electric stirrer 1206 is located inside the cooling chamber. The electric stirrer 1206... 06. The metal coolant inside the cooling chamber is stirred so that the heat absorbed by it is discharged through the heat dissipation top seat 1205, which makes the metal coolant cool down quickly. A temperature detector 1207 is set on the upper front of the liquid storage tank 1201, located in front of the cooling chamber. A heat dissipation box 13 is set on the other side of the upper end of the processing table 1. At the same time, multiple air inlet mesh plates 1301 are installed at equal intervals on the front and back of the heat dissipation box 13. The temperature of the processing area is reduced and the cooling efficiency is improved through the heat dissipation box 13.
[0021] In use, the electric hydraulic cylinder 4 is activated to push the upper mold 3 downward, causing the sealing frame 302 at the lower end of the upper mold 3 to move downward synchronously until the bottom of the upper mold 3 is in contact with the upper end of the lower mold 2 and the upper end of the positioning protrusion 204. At the same time, the lower end of the sealing frame 302 is in contact with the upper end of the lifting base 202, and the outer side of the lower end of the sealing frame 302 is in contact with the inner side of the corresponding limiting side plate 203. After completion, the molten metal is conveyed to the quantitative feeder 6 through the conveying pipe 7. Then, the quantitative feeder 6 conveys a fixed amount of molten metal through the three-way connector 8 and the injection pipe 9 into the mold body. At the same time, the quantitative infusion pump 1203 and the cooling box 13 are activated, so that the molten metal in the storage chamber at the lower end of the storage tank 1201 enters the liquid channel 201 through the conveying pipe 1202 to absorb heat. Then, the fluidity of the molten metal is used to discharge the molten metal through the discharge pipe 1204. The hot metal coolant is delivered to the cooling chamber, where it is stirred by an electric stirrer 1206. This allows the heat to be discharged through the heat dissipation top seat 1205. Simultaneously, the temperature detector 1207 monitors the temperature. When the temperature drops to a usable level, the electromagnetic check valve 1209 is opened, allowing the metal coolant in the cooling chamber to enter the storage chamber for reuse through the circulation pipe 1208. Meanwhile, the cooling fan box 13 rotates to cool the temperature on the outside of the mold body. After the U-shaped bracket is shaped, the electric hydraulic cylinder 4 is activated to push and pull the upper mold 3 and the sealing frame 302 to move upwards and separate from the lower mold 2. Then, the electric telescopic rod 11 is activated to push the lifting base 202 upwards, causing the U-shaped bracket formed on the upper end of the lifting base 202 to move upwards simultaneously above the lower mold 2. The cooling fan box 13 then rotates to provide air cooling for the U-shaped bracket, reducing its temperature and improving safety during material handling.
[0022] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A U-shaped stent forming die with ejection structure, comprising a processing table (1), characterized in that: the upper end of the processing table (1) is provided with a die body, and the die body comprises a lower die (2) and an upper die (3); the inside bottom of the lower die (2) is provided with a lifting base (202), the upper end of the lifting base (202) is symmetrically provided with a limiting side plate (203) on both sides, and the upper end of the lifting base (202) is provided with a positioning protrusion (204) on the rear side; the lower end of the processing table (1) is provided with a placing seat (10), and the upper end of the placing seat (10) is provided with a plurality of electric telescopic rods (11); the output ends of the electric telescopic rods (11) penetrate through the bottom of the processing table (1) and the lower die (2) and are connected with the lower end of the lifting base (202); the middle of the lower die (2) is provided with a liquid channel (201) in the form of an annular structure, and the liquid channel (201) is connected with a cooling assembly (12) at both ends; the cooling assembly (12) is installed on one side of the upper end of the processing table (1), and a heat dissipation air bellow (13) is arranged on the other side of the upper end of the processing table (1); a plurality of air inlet mesh plates (1301) are installed on the front and back of the heat dissipation air bellow (13) at equal distances. the upper end of the upper die (3) is connected with a supporting top frame (5) arranged on the rear side of the middle of the upper end of the processing table (1) through symmetrically arranged electric hydraulic cylinders (4); the upper end of the upper die (3) is symmetrically provided with an injection pipe (9), and the injection pipe (9) is connected with a quantitative feeder (6) through a three-way connector (8); the upper end of the quantitative feeder (6) is connected with a material conveying pipe (7), and the quantitative feeder (6) is arranged on the upper end of the supporting top frame (5).
2. The U-shaped stent forming mold having an ejection structure according to claim 1, characterized by: a plurality of heat dissipation fins (301) are installed on the upper end top of the upper die (3) at equal distances, and a sealing frame (302) is arranged at the lower end of the upper die (3); the sealing frame (302) has a back-shaped structure; the lower end of the sealing frame (302) is attached to the inner side of the corresponding limiting side plate (203), and the rear side of the sealing frame (302) is attached to the rear side of the positioning protrusion (204).
3. The U-shaped stent forming mold having an ejection structure according to claim 1, wherein: the cooling assembly (12) comprises a liquid storage tank (1201), and the inside upper end and lower end of the liquid storage tank (1201) are respectively provided with a cooling cavity and a liquid storage cavity; the cooling cavity and the liquid storage cavity are respectively provided with a discharge pipe (1204) and a conveying pipe (1202) near the upper end and the bottom of one side of the lower die (2); the discharge pipe (1204) and the conveying pipe (1202) are respectively threadedly connected with the inside of the corresponding end of the liquid channel (201); the conveying pipe (1202) is provided with a quantitative liquid conveying pump (1203); the liquid storage tank (1201) is connected with the liquid storage cavity on the other side of the lower end through a circulation pipe (1208); and the circulation pipe (1208) is provided with an electromagnetic check valve (1209).
4. The U-type stent forming mold having an ejection structure according to claim 1, wherein: 5. The U-stand forming die having an ejection structure according to claim 4, characterized by: The upper end of the liquid storage tank (1201) is provided with a heat exhaust top seat (1205), and the middle of the heat exhaust top seat (1205) is provided with an electric stirrer (1206), and the lower end of the electric stirrer (1206) is located in the inside of the cooling cavity, and the front upper end of the liquid storage tank (1201) is provided with a temperature detector (1207) on the front side of the cooling cavity.