Drilling device for wear-resistant lining plate machining

Abstract

The utility model belongs to the technical field of wear-resistant lining plate drilling equipment, and particularly relates to a drilling device for wear-resistant lining plate machining, which comprises a bearing part and a drilling part, the bearing part comprises a bottom frame, a bracket and a rod frame, the bottom frame is horizontally arranged, the bracket is horizontally fixed on the top surface of the bottom frame, and the rod frame is vertically fixed at one end of the top surface of the bracket; a drilling piece is arranged on the front side of the rod frame and comprises a sliding strip plate, a sliding groove block, a hole plate and a sliding frame strip, the sliding strip plate is horizontally arranged on the front side of the rod frame, the sliding groove block is horizontally and slidably assembled on the front end face of the sliding strip plate, the hole plate is horizontally fixed to the rear end face of the sliding strip plate, and the hole plate is vertically and slidably installed on the rod frame in a penetrating mode. A sliding frame strip is horizontally fixed to the front end face of the sliding groove block, and a sliding block is horizontally assembled in the sliding frame strip in a sliding mode. The drilling motor can horizontally and transversely move in the X-axis direction and the Y-axis direction, the drilling position of the wear-resisting lining plate is adjusted, the drilling position of the wear-resisting lining plate is convenient to adjust, and the drilling adjusting flexibility of the wear-resisting lining plate is improved.

Description

Technical Field

[0001] This utility model belongs to the technical field of wear-resistant liner drilling equipment, specifically relating to a drilling device for processing wear-resistant liners. Background Technology

[0002] Wear-resistant steel plates possess high wear resistance, impact resistance, deformability, and weldability. Their processing methods are similar to ordinary steel plates, allowing for direct rolling, cutting, and drilling to create engineering components that meet the wear-resistant material requirements of industrial and mining equipment. Wear-resistant liners, as a type of wear-resistant steel plate, are widely used in metallurgy, mining, and construction. Their processing quality directly affects assembly accuracy and service life. Therefore, drilling holes in the liner during the processing of wear-resistant liners becomes a crucial step in achieving precise connection and fixation of components.

[0003] Currently, various devices exist for drilling wear-resistant liners. Among them, the "Drilling Device for Wear-Resistant Liners" (CN210231613U) utilizes a C-shaped outer shell, multiple vertically arranged supports in the recessed section, and a drive motor mounted on a lifting plate. This allows for the fixing of a drill bit at the output end, with a liner moving device located below the drill bit, thus achieving efficient and precise drilling of wear-resistant liners. This technical solution effectively solves the problems of traditional manual drilling, low drilling efficiency, and inability to guarantee hole position accuracy and precision, demonstrating high social value and application prospects.

[0004] However, existing technologies still have some shortcomings, specifically in the following aspects:

[0005] 1. Insufficient flexibility in drilling position adjustment

[0006] In existing equipment, wear-resistant liners are typically held horizontally on a liner moving device. However, this device can only move in one direction (e.g., laterally only) and cannot perform multi-directional fine adjustments in both the X and Y axes, making it inconvenient to adjust the drilling position. When the opening position of the wear-resistant liner needs to be changed, the drilling device, which is fixedly mounted on the frame, cannot adapt flexibly, which may cause deviations between the drilling position and the design requirements, affecting the machining accuracy.

[0007] 2. Insufficient clamping stability and dynamic adjustment capability.

[0008] Wear-resistant liners are prone to displacement or deformation during machining due to drilling vibrations and other factors. Traditional horizontal clamping methods and fixed liner moving mechanisms have limitations in preventing workpiece slippage and cannot provide sufficient stable support for wear-resistant liners of different sizes and shapes. In addition, existing equipment lacks automated and dynamic adjustment mechanisms, and cannot correct the drilling position in real time during machining, further limiting machining accuracy and efficiency. Utility Model Content

[0009] To address the problems existing in the prior art, the purpose of this utility model is to provide a drilling device for processing wear-resistant liners. This device can not only achieve multi-directional precise adjustment of the drilling position of the wear-resistant liner along the X and Y axes through a hydraulic drive mechanism, but also be equipped with a flexible clamping mechanism to ensure that the wear-resistant liner remains stable during the drilling process, thereby improving the drilling efficiency and accuracy and meeting the requirements of modern engineering applications for efficient and precise processing of wear-resistant liners.

[0010] To achieve the above objectives, this utility model provides the following technical solution:

[0011] A drilling device for processing wear-resistant liners includes a support component and a drilling component. The support component includes a base frame, a bracket, and a rod frame. The base frame is horizontally arranged, and a bracket is horizontally fixed on the top surface of the base frame. A rod frame is vertically fixed at one end of the top surface of the bracket, and a drilling component is arranged on the front side of the rod frame. The drilling component includes a slide plate, a groove block, a hole plate, and a sliding frame strip. The slide plate is horizontally arranged on the front side of the rod frame, and a groove block is horizontally slidably assembled on the front end face of the slide plate. A hole plate is horizontally fixed on the rear end face of the slide plate, and the hole plate is vertically slidably installed through the rod frame. A sliding frame strip is horizontally fixed on the front end face of the groove block, and a slider is horizontally slidably assembled in the sliding frame strip. A drilling motor is vertically fixed on the bottom surface of the slider, and a drill rod is vertically fixed at the bottom output end of the drilling motor.

[0012] Furthermore, a lifting motor is vertically fixed on the top surface of the frame, and the output end of the lifting motor is vertically rotatably connected to a lifting screw.

[0013] Furthermore, a threaded sleeve is vertically fixed in the middle of the orifice plate, and the threaded sleeve is threadedly connected to the lifting screw.

[0014] Furthermore, a first hydraulic rod is horizontally fixed to one end of the slide bar, and the output end of the first hydraulic rod is fixed to one end face of the slide block.

[0015] Furthermore, a second hydraulic rod is horizontally fixed at the front end of the top face of the slide frame bar, and the output end of the second hydraulic rod is fixed on the top surface of the slider.

[0016] Furthermore, a screw plate is horizontally fixed on the front end face of the bracket, and a clamping screw is threaded through the screw plate.

[0017] Furthermore, a clamp is horizontally slidably assembled on the bracket, and the clamp is rotatably connected to the end of the clamping screw.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention employs high-precision hydraulic cylinder technology to perform multi-directional horizontal adjustment of the slide bar, slide block, slide frame bar, and slider; the hydraulic system enables synchronous, continuous, and precise adjustment of the drilling position along the X and Y axes; this solution effectively solves the problem of inconvenient drilling position adjustment of wear-resistant liners caused by the only unidirectional adjustment method in the prior art; the use of a German Siemens drilling motor and a precision mechanical transmission structure ensures a stable and efficient drilling process, further improving the accuracy and repeatability of the hole positions processed in the wear-resistant liner.

[0020] This invention features a high-performance DC brushless lifting motor and a precision ball screw structure on the top surface of the rod frame; the threaded assembly of the screw sleeve and the lifting screw enables synchronous and precise lifting of the borehole plate; this combined structure can dynamically adjust the drilling depth, solving the problem of continuous and precise control of drilling depth in the prior art; through precision transmission and stable support, the drill rod is stably pressed down and accurately processed during the drilling of wear-resistant liners.

[0021] The present invention features a clamping screw located at the front end of a bracket, which, together with a slidingly assembled clamping seat on the bracket, constitutes a stable and reliable workpiece clamping mechanism. The clamping screw is made of high-strength alloy steel, and the clamping seat is made of stainless steel and is rotatably connected by a high-precision ball joint. This clamping structure can effectively overcome the problem of displacement of wear-resistant liners due to vibration and external forces in the prior art, ensuring that the wear-resistant liner maintains a stable and flat positioning state during the drilling process, thereby ensuring that the drilling position and depth meet the expected requirements.

[0022] This utility model comprehensively utilizes high-performance materials, precision machining, and high-precision hydraulic and motor transmission technologies. Each component, including the base frame, bracket, rod frame, slide bar, slide block, hole plate, slide frame bar, slider, drilling motor, drill rod, lifting motor, lifting screw, screw sleeve, first hydraulic rod, second hydraulic rod, screw sleeve plate, clamping screw, and clamping seat, has undergone meticulous design and optimized matching. This overall technical solution achieves high-precision multi-directional adjustment of the drilling position, dynamic control of the drilling depth, and stable workpiece clamping during wear-resistant liner processing, significantly improving processing efficiency, processing accuracy, and equipment automation level. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the overall structure of this utility model in an disassembled state;

[0025] Figure 3 This is a structural schematic diagram of the carrier component of this utility model in an exploded state;

[0026] Figure 4 This is a schematic diagram of the drill bit of this utility model in an exploded state;

[0027] Figure 5 This is a schematic diagram of the sliding frame strip of this utility model in its exploded state.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. Bearing component; 11. Base frame; 12. Bracket; 121. Screw plate; 13. Rod frame; 14. Lifting screw; 15. Lifting motor; 16. Clamping seat; 17. Clamping screw; 2. Drilling component; 21. Sliding strip; 211. First hydraulic rod; 22. Sliding block; 23. Hole plate; 231. Screw sleeve; 24. Sliding frame strip; 25. Slider; 26. Drilling motor; 27. Drill rod; 28. Second hydraulic rod. Detailed Implementation

[0030] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0031] refer to Figures 1-5As shown, a drilling device for processing wear-resistant liners includes a support component 1 and a drilling component 2. The support component 1 includes a base frame 11, a bracket 12, and a rod frame 13. The base frame 11 is made of high-strength Q345 steel, with dimensions of 1000 mm in length, 500 mm in width, and 10 mm in thickness. The base frame 11 undergoes heat treatment and anti-rust spraying to ensure long-term stability and load-bearing capacity. The bracket 12 is made of cast iron, with dimensions of 800 mm in length, 300 mm in width, and 15 mm in thickness. The bracket 12 is fixed to the base frame 11 with high-precision bolts, and its surface is polished to ensure the flatness of the wear-resistant liner when laid flat. The rod frame 13 is made of 304 stainless steel, with dimensions of 400 mm in height and 50 mm in width. The rod 13, with a thickness of 10 mm, is welded to one end of the top surface of the bracket 12 and has good corrosion resistance to ensure precise alignment between the drilled part 2 and the wear-resistant liner processing area. The drilled part 2 is located on the front side of the rod 13 and includes a slide plate 21, a slide block 22, a hole plate 23, and a slide frame 24. The structural design of the drilled part 2 meets the requirements of efficient and precise multi-directional adjustment of the drilling position in the prior art for the processing of wear-resistant liners. The slide plate 21 is made of aluminum alloy 7075, with dimensions of 600 mm in length, 100 mm in width, and 8 mm in thickness. The surface of the slide plate 21 is anodized to improve wear resistance and is horizontally positioned on the front side of the rod 13 to provide a flat reference. The slide block 22 is made of engineering plastic. The slide block 22 is made of formaldehyde (POM) and measures 150 mm in length, 50 mm in width, and 8 mm in thickness. A ball bearing structure is used between the slide block 22 and the front end of the slide plate 21 to achieve smooth horizontal sliding. The slide block 22 is used for precise adjustment of the drilling position of the wear-resistant liner. The perforated plate 23 is made of carbon steel with a surface hardening treatment and measures 100 mm in length, 100 mm in width, and 12 mm in thickness. The perforated plate 23 is fixed to the rear end of the slide plate 21 and achieves stable vertical sliding on the rod frame 13 through a guide rail structure, providing a precise transmission interface for the subsequent lifting mechanism. The slide frame 24 is made of aluminum alloy 7075 and measures 400 mm in length, 80 mm in width, and 8 mm in thickness. The slide frame 24 is fixed to the front end of the slide block 22 and internally... The horizontal sliding assembly includes a slider 25 and a sliding frame 24 structure to ensure that the drilling motor 26 maintains stable horizontal movement during adjustment. The slider 25 is made of 304 stainless steel and has dimensions of 100 mm in length, 60 mm in width, and 10 mm in thickness. The slider 25 is equipped with guide rollers inside the sliding frame 24 to achieve smooth movement, and the drilling motor 26 is fixedly mounted on its bottom surface to ensure the accuracy of drilling position adjustment. The drilling motor 26 is a German Siemens model 1LE1516-2AC02-4AA0, with a power of 22 kW and a speed of 3000 rpm. The drilling motor 26 is mounted on the bottom surface of the slider 25 and the drill rod 27 is fixed through a flange to achieve stable power output during the drilling process of the wear-resistant liner.Drill rod 27 is made of high-speed tool steel (HSS-C), with a diameter of 12 mm and a length of 150 mm. The surface of drill rod 27 is passivated to extend its service life and ensure precise machining during drilling.

[0032] refer to Figure 4 and Figure 5 As shown, a lifting motor 15 is vertically fixed on the top surface of the frame 13, and a lifting screw 14 is vertically rotatably connected to the output end of the lifting motor 15. The lifting motor 15 is a high-performance brushless DC motor, model Yaskawa Sigma-7, with a power of 1.5 kW and a speed adjustment range of 0 to 1500 rpm. The housing of the lifting motor 15 is made of aluminum alloy and has undergone shockproof treatment to ensure long-term stable operation. The lifting screw 14 is manufactured using precision ball screw technology, with high-strength alloy steel as the material, a thread diameter of 20 mm, and a pitch of 5 mm. The lifting screw 14 is heat-treated to improve wear resistance and achieves stable and precise vertical transmission with the output end of the lifting motor 15 through a high-precision coupling, thereby providing technical support for accurate adjustment of drilling depth during the drilling of wear-resistant liners.

[0033] refer to Figure 4 and Figure 5 As shown, a threaded sleeve 231 is vertically fixed through the middle of the orifice plate 23, and the threaded sleeve 231 is threadedly connected to the lifting screw 14. The threaded sleeve 231 is made of high-strength stainless steel, with a diameter of 25 mm and a length of 30 mm. The threaded sleeve 231 is precision machined and surface hardened to improve wear resistance. The threaded sleeve 231 and the lifting screw 14 are fitted with a standard M20 thread, and the thread machining accuracy meets the ISO first-class tolerance requirements. The installation of the threaded sleeve 231 ensures that the orifice plate 23 achieves synchronous and precise movement during the lifting process, providing stable support for the dynamic adjustment of drilling depth and position during the drilling of the wear-resistant liner.

[0034] refer to Figure 4 and Figure 5 As shown, a first hydraulic rod 211 is horizontally fixed to one end of the slide bar 21, and the output end of the first hydraulic rod 211 is fixed to one end face of the slide block 22. The first hydraulic rod 211 adopts high-precision hydraulic cylinder technology, model Bosch Rexroth DHY-15, with a stroke of 50 mm and a cylinder diameter of 30 mm. The material is an aluminum alloy shell and a high-strength steel piston rod. The first hydraulic rod 211 is precision machined with seals to prevent hydraulic oil leakage. The output end of the first hydraulic rod 211 is fixed to one end face of the slide block 22 by a high-precision flange. The fixed connection adopts M10 bolts and wear-resistant gaskets. The first hydraulic rod 211 drives the hydraulic system to achieve fine horizontal adjustment along the X-axis direction. The technical parameters meet the requirements for high-precision adjustment of drilling position in the processing of wear-resistant liners.

[0035] refer to Figure 4 and Figure 5 As shown, a second hydraulic rod 28 is horizontally fixed at the front end of the top face of the sliding frame 24, and the output end of the second hydraulic rod 28 is fixed on the top surface of the slider 25. The second hydraulic rod 28 adopts high-precision hydraulic cylinder technology, is manufactured by Bosch Rexroth DHY-20, has a stroke of 40 mm and a cylinder diameter of 25 mm, and is made of aluminum alloy shell and wear-resistant steel piston rod. The second hydraulic rod 28 is sealed and shockproof to ensure stability. The output end of the second hydraulic rod 28 is fixedly connected to the top surface of the slider 25 with high precision. The fixed connection adopts M8 bolts and anti-loosening washers. The second hydraulic rod 28 realizes precise horizontal adjustment of the drilling position along the Y-axis direction. Its technical indicators meet the high requirements of multi-directional position adjustment in the processing of wear-resistant liners.

[0036] refer to Figure 4 and Figure 5 As shown, a screw barrel plate 121 is horizontally fixed on the front end face of the bracket 12, and a clamping screw 17 is threaded through the screw barrel plate 121. The screw barrel plate 121 is made of S355 structural steel, with dimensions of 200 mm in length, 100 mm in width, and 12 mm in thickness. The surface of the screw barrel plate 121 is treated with anti-rust spraying to improve durability. The clamping screw 17 is made of high-strength alloy steel, with a standard model of M12 and a screw length of 150 mm. The clamping screw 17 is heat-treated to improve hardness and wear resistance. The clamping screw 17 and the screw barrel plate 121 are assembled through precision threads, and the fixed connection adopts a standard M12 thread fit. The clamping screw 17 is designed to achieve stable clamping of the workpiece during the processing of wear-resistant liners, providing reliable workpiece positioning support for efficient and accurate drilling.

[0037] refer to Figure 4 and Figure 5 As shown, a clamping seat 16 is horizontally slidably assembled on the bracket 12, and the clamping seat 16 is rotatably connected to the end of the clamping screw 17. The clamping seat 16 is made of stainless steel 304, with dimensions of 150 mm in length, 80 mm in width, and 10 mm in thickness. The surface of the clamping seat 16 is polished to ensure the flatness of the workpiece contact surface. The end of the clamping seat 16 and the clamping screw 17 are connected by a high-precision ball joint. The connecting device adopts a precision ball structure to achieve multi-angle rotation. The fixed connection adopts a standardized M12 connector. The structure of the clamping seat 16 ensures that the wear-resistant liner maintains a stable clamping state during drilling and meets the requirements of dynamic stability and high-precision positioning of the workpiece in the background art.

[0038] The working principle of this utility model is as follows: During use, the wear-resistant liner requiring drilling is placed horizontally on the top surface of the bracket 12. Then, according to the actual drilling position requirements of the wear-resistant liner, the drilling motor 26 is adjusted downwards to drill into the wear-resistant liner. The first hydraulic rod 211 at one end of the slide bar 21 extends, pushing the slide block 22 horizontally on the slide bar 21, adjusting the drilling position of the wear-resistant liner horizontally along the X-axis. Then, the second hydraulic rod 28 at one end of the top surface of the slide frame 24 extends, pushing the slider 25 to translate within the slide frame 24, driving the drilling motor 26 to adjust horizontally along the Y-axis. After adjusting the drilling position of the drill rod 27 on the bottom surface of the output end of the drilling motor 26 to drill downwards, the drilling motor 26 is started to drive the drill rod 27 to rotate. The lifting motor 15 on the top surface of the rod frame 13 is started to drive the lifting screw 14 to rotate. The threaded drive slide plate 21 and the hole plate 23 on the rear end surface of the slide plate 21 move vertically downwards in the rod frame 13, driving the drill rod 27 downwards to drill the wear-resistant liner. Thus, the drilling motor 26 can move horizontally along the X and Y axes to adjust the drilling position of the wear-resistant liner. The drilling position of the wear-resistant liner is easy to adjust, which improves the flexibility of the drilling adjustment of the wear-resistant liner.

[0039] Depending on the usage, the clamping screw 17 in the front screw plate 121 of the bracket 12 can be rotated to push the clamping seat 16 to move horizontally on the bracket 12, thereby pushing the clamping seat 16 to squeeze and clamp the wear-resistant liner plate stably and maintain stability during drilling.

[0040] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A drilling apparatus for wear plate processing, characterized by, The utility model provides a drilling device, including bearing (1) and drilling part (2), bearing (1) includes chassis (11), bracket (12) and pole frame (13), chassis (11) is arranged horizontally, and the top surface of chassis (11) is fixed with bracket (12) horizontally, the top surface one end of bracket (12) is fixed with pole frame (13) vertically, and the front side of pole frame (13) is provided with drilling part (2), drilling part (2) includes slide strip board (21), sliding groove block (22), hole plate (23) and slide frame strip (24), slide strip board (21) is arranged horizontally in the front side of pole frame (13), and the front end surface of slide strip board (21) is slidably assembled with sliding groove block (22), the rear end surface of slide strip board (21) is fixed with hole plate (23) horizontally, and hole plate (23) is slidably installed on pole frame (13) vertically, the front end surface of sliding groove block (22) is fixed with slide frame strip (24) horizontally, and the slide frame strip (24) is slidably assembled with sliding block (25) horizontally, the bottom surface of sliding block (25) is fixed with drilling motor (26) vertically, and the bottom surface output end of drilling motor (26) is fixed with drill rod (27) vertically.

2. The drilling apparatus for processing abrasion-resistant lining plates according to claim 1, characterized in that: The top surface of pole frame (13) is fixed with lifting motor (15) vertically, and the output end of lifting motor (15) is rotatably connected with lifting screw (14).

3. The drilling apparatus for processing abrasion-resistant lining plates according to claim 2, characterized in that: The middle part of hole plate (23) is fixed with screw sleeve (231) vertically, and screw sleeve (231) is threadedly assembled with lifting screw (14).

4. The drilling apparatus for wear plate processing of claim 1, wherein: One end of slide strip board (21) is fixed with first hydraulic rod (211) horizontally, and the output end of first hydraulic rod (211) is fixed on one end surface of sliding groove block (22).

5. The drilling apparatus for wear plate processing of claim 1, wherein: The top front end of slide frame strip (24) is fixed with second hydraulic rod (28) horizontally, and the output end of second hydraulic rod (28) is fixed on the top surface of sliding block (25).

6. The drilling apparatus for wear plate processing of claim 1, wherein: The front end surface of bracket (12) is fixed with screw cylinder plate (121) horizontally, and clamping screw rod (17) is threadedly assembled on screw cylinder plate (121).

7. The drilling apparatus for processing abrasion-resistant lining plates according to claim 5, characterized in that: Bracket (12) is slidably assembled with clamping seat (16) horizontally, and clamping seat (16) is rotatably connected with the end of clamping screw rod (17).

Images