Automatic centering tool for mechanical and electrical installation pipeline connection

Abstract

The utility model discloses an automatic centering tool for mechanical and electrical installation pipeline connection, which comprises a first pipeline clamping mechanism and a second pipeline clamping mechanism, the first pipeline clamping mechanism comprises a first split type pipeline clamp assembly and a first lifting assembly, and the second pipeline clamping mechanism comprises a second split type pipeline clamp assembly and a second lifting assembly. A second driving piece is started, a second lifting plate is driven to drive a second split type pipeline clamp assembly to move up and down, in the lifting distance adjusting process, a laser emitting module emits a laser beam, and when a second pipeline clamping mechanism ascends or descends to be aligned with the first pipeline clamping mechanism, the laser beam irradiates a laser receiving module; the laser transmitting module transmits a stop signal to the second driving part, the laser receiving module transmits a stop signal to the second driving part, automatic centering of the mechanical and electrical installation pipeline is achieved, through cooperation of the laser transmitting module and the laser receiving module, the centering accuracy of the mechanical and electrical installation pipeline can be improved, manual intervention of workers is not needed in the whole process, manual intervention and errors are reduced, and the centering efficiency and accuracy are improved.

Description

Technical Field

[0001] This utility model relates to the field of pipeline connection technology, specifically to an automatic alignment tool for electromechanical installation pipeline connection. Background Technology

[0002] In building construction, the water supply and drainage system plays a very important role, and its quality is crucial to the overall benefits of the building project. During the construction process, existing technologies generally require construction workers to manually install and connect the pipes.

[0003] In traditional pipe connection processes, alignment mainly relies on manual experience and visual inspection, which is difficult and prone to errors. Furthermore, the position adjustment of traditional pipe connection tools often requires multiple bolts or manual adjustment, which is cumbersome and laborious. Utility Model Content

[0004] In order to overcome the shortcomings of existing technical solutions, this utility model provides an automatic alignment tool for electromechanical installation pipeline connection, which can effectively solve the technical problems that in the traditional pipeline connection process, alignment mainly relies on manual experience and visual inspection, which is difficult and prone to errors. Furthermore, the position adjustment of traditional pipeline connection tools often requires multiple bolts or manual adjustment, which is cumbersome and laborious.

[0005] The technical solution adopted by this utility model to solve its technical problem is: an automatic alignment tool for electromechanical installation and pipeline connection, comprising:

[0006] The first pipe clamping mechanism includes a first split pipe clamp assembly and a first lifting assembly. The first split pipe clamp assembly includes a first upper pipe clamp and a first lower pipe clamp. A laser emitting module is mounted on one side of the first upper pipe clamp. The first lifting assembly is connected to the first split pipe clamp assembly to drive the first split pipe clamp assembly to perform lifting and lowering movements, and to make the first lower pipe clamp support the electromechanical installation pipe.

[0007] The second pipe clamping mechanism includes a second split pipe clamp assembly and a second lifting assembly. The second split pipe clamp assembly includes a second upper pipe clamp and a second lower pipe clamp. A laser receiving module is mounted on one side of the second upper pipe clamp. The laser receiving module is signal-connected to the second lifting assembly. The second lifting assembly is connected to the second split pipe clamp assembly to drive the second split pipe clamp assembly to perform lifting and lowering movements, and to enable the laser receiving module to receive a laser beam.

[0008] Furthermore, the first lifting assembly includes a first driving member and a first lifting plate. The first split pipe clamp assembly is mounted on the first lifting plate. The first driving member drives the first lifting plate to move up and down, and the first lifting plate drives the first split pipe clamp assembly to move up and down.

[0009] Furthermore, the second lifting assembly includes a second driving member and a second lifting plate. The second split-type pipe clamp assembly is mounted on the second lifting plate. The second driving member drives the second lifting plate to move up and down, and the second lifting plate drives the second split-type pipe clamp assembly to move up and down.

[0010] Furthermore, it also includes a moving component, which includes a base plate and casters mounted on the bottom of the base plate. A support component is provided on the end face of the base plate. The support component includes a fixing member and bases mounted on both ends of the fixing member. One end of the fixing member is provided with a first displacement component for driving the first pipe clamping mechanism to move, and the other end of the fixing member is provided with a second displacement component for driving the second pipe clamping mechanism to move.

[0011] Furthermore, the fastener is equipped with an axial guide rail that slides with the first displacement component and the second displacement component, and the fastener is provided with bolt holes for locking the positions of the first displacement component and the second displacement component.

[0012] Furthermore, the first displacement component includes a first axial slide plate, a first axial slider, and a first locking component. The first axial slider is slidably connected to the axial guide rail, and slides along the axial guide rail, thereby causing the first axial slide plate to drive the first pipe clamping mechanism to move.

[0013] Furthermore, the first locking assembly includes a first locking block and a first locking bolt. The first locking bolt passes through the first locking block and is threadedly connected to the bolt hole of the fixing member, thereby fixing the position of the first pipe clamping mechanism.

[0014] Furthermore, the second displacement component includes a second axial slide plate, a second axial slider, and a second locking component. The second axial slider is slidably connected to the axial guide rail, and slides along the axial guide rail, thereby causing the second axial slide plate to drive the second pipe clamping mechanism to move.

[0015] Furthermore, the second locking assembly includes a second locking block and a second locking bolt. The second locking bolt passes through the second locking block and is threaded into the bolt hole of the fixing member, thereby fixing the position of the second pipe clamping mechanism.

[0016] Furthermore, the first upper pipe clamp is connected to the first lower pipe clamp via a first screw and a first nut, and the second upper pipe clamp is connected to the second lower pipe clamp via a second screw and a second nut.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] The first driving component drives the first lifting plate to move up and down, thereby moving the first lower pipe clamp up and down to support the first pipe. The first axial sliding plate is moved to adjust the clamping position of the electromechanical installation pipe. After completion, it is locked with the first locking bolt. The operator connects the first upper pipe clamp and the first lower pipe clamp with the first screw and the first nut to fix the first pipe. The operator places the second pipe on the second lower pipe clamp, moves the second axial sliding plate to adjust the clamping position of the electromechanical installation pipe, and locks it with the second locking bolt. The operator connects the second upper pipe clamp and the second lower pipe clamp with the second screw and the second nut to fix the second pipe.

[0019] The second drive unit is activated, driving the second lifting plate to move the second split-type pipe clamp assembly up and down. During the lifting and adjusting process, the laser emitting module continuously emits a laser beam. When the second pipe clamping mechanism rises or falls to align with the first pipe clamping mechanism, the laser beam irradiates the laser receiving module, which then sends a stop signal to the second drive unit. This achieves automatic alignment of the electromechanical installation pipes. Furthermore, the cooperation between the laser emitting module and the laser receiving module improves the accuracy of the alignment of the electromechanical installation pipes. The entire process requires no manual intervention from personnel, reducing human intervention and errors, and improving alignment efficiency and accuracy. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the automatic alignment tool for electromechanical installation and pipeline connection of this utility model;

[0021] Figure 2 This is an exploded view of the automatic alignment tool for electromechanical installation and pipe connection of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the first pipe clamping mechanism in this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the second pipe clamping mechanism in this utility model.

[0024] Numbering on the map:

[0025] 100. First pipe clamping mechanism; 101. First pipe; 102. First upper pipe clamp; 103. First lower pipe clamp; 104. First screw; 105. First nut; 106. Laser emitting module; 107. First lifting plate; 108. First axial slider; 109. First driving component; 110. First axial sliding plate;

[0026] 200. Second pipe clamping mechanism; 201. Second pipe; 202. Second upper pipe clamp; 203. Second lower pipe clamp; 204. Second screw; 205. Second nut; 206. Laser receiving module; 207. Second locking block; 208. Second lifting plate; 209. Second axial sliding plate; 210. Second driving component;

[0027] 300. Fastener; 301. Shaft guide rail; 302. Base; 303. Bolt hole;

[0028] 400. Moving components; 401. Base plate; 402. Casters. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] like Figure 1-4 As shown, this utility model provides an automatic alignment tool for electromechanical installation pipe connection, including a first pipe clamping mechanism 100 and a second pipe clamping mechanism 200. The first pipe clamping mechanism 100 is used to clamp a first pipe 101, and the second pipe clamping mechanism 200 is used to clamp a second pipe 201. Both the first pipe 101 and the second pipe 201 are electromechanical installation pipes.

[0031] It also includes a moving component 400, which includes a base plate 401 and casters 402 mounted on the bottom of the base plate 401. The casters 402 adopt an existing design and have the function of limiting displacement. A support component is provided on the end face of the base plate 401. The support component includes a fixing member 300 and bases 302 mounted on both ends of the fixing member 300. One end of the fixing member 300 is provided with a first displacement component for driving the first pipe clamping mechanism 100 to move, and the other end of the fixing member 300 is provided with a second displacement component for driving the second pipe clamping mechanism 200 to move. The design of the casters 402 allows the tool to move flexibly on the construction site, and workers can push the tool to the pipe to be connected without effort.

[0032] The fixing member 300 is equipped with an axial guide rail 301 that slides with the first displacement component and the second displacement component. The fixing member 300 is provided with bolt holes 303 for locking the positions of the first displacement component and the second displacement component. The first displacement component includes a first axial slide plate 110, a first axial slider 108 and a first locking component. The first axial slider 108 is slidably connected to the axial guide rail 301. The first axial slider 108 slides along the axial guide rail 301, causing the first axial slide plate 110 to drive the first pipe clamping mechanism 100 to move. The first locking component includes a first locking block and a first locking bolt. The first locking bolt passes through the first locking block and is threadedly connected to the bolt hole 303 of the fixing member 300, thereby fixing the position of the first pipe clamping mechanism 100.

[0033] The second displacement assembly includes a second axial slide plate 209, a second axial slider, and a second locking assembly. The second axial slider is slidably connected to the axial guide rail 301. The second axial slider slides along the axial guide rail 301, causing the second axial slide plate 209 to drive the second pipe clamping mechanism 200 to move. The second locking assembly includes a second locking block 207 and a second locking bolt. The second locking bolt passes through the second locking block 207 and is threadedly connected to the bolt hole 303 of the fixing member 300, thereby fixing the position of the second pipe clamping mechanism 200.

[0034] The first pipe clamping mechanism 100 includes a first split pipe clamp assembly and a first lifting assembly. The first split pipe clamp assembly includes a first upper pipe clamp 102 and a first lower pipe clamp 103. A laser emitting module 106 is mounted on one side of the first upper pipe clamp 102. The first lifting assembly is connected to the first split pipe clamp assembly to drive the first split pipe clamp assembly to perform lifting and lowering movements. The first lifting assembly includes a first driving member 109 and a first lifting plate 107. The first split pipe clamp assembly is mounted on the first lifting plate 107. The first driving member 109 drives the first lifting plate 107 to lift and lower, and causes the first lifting plate 107 to drive the first split pipe clamp assembly to perform lifting and lowering movements.

[0035] In the initial state, the first lower pipe clamp 103 is fastened to the first lifting plate 107, and the first upper pipe clamp 102 is separated from the first lower pipe clamp 103. The first driving component 109 is a conventional servo motor and lead screw. The first lifting plate 107 is equipped with a lead screw nut that mates with the lead screw thread. The servo motor serves as the driving source. When the operator starts the servo motor, the servo motor rotates its output shaft and drives the lead screw to rotate. The thread on the lead screw mates with the thread inside the lead screw nut. When the lead screw rotates, the lead screw nut will move linearly along the lead screw axis. The first lifting plate 107 and... The screw and nut are fixedly connected, so as the screw and nut move linearly, the first lifting plate 107 will also move up and down accordingly, thereby driving the first lower pipe clamp 103 to move up and down, and making the first lower pipe clamp 103 support the electromechanical installation pipe, thereby supporting the electromechanical installation pipe. The first axial sliding plate 110 is moved to adjust the clamping position of the electromechanical installation pipe. After the position adjustment is completed, it is locked with the first locking bolt. Then, the workers connect the first upper pipe clamp 102 and the first lower pipe clamp 103 through the first screw 104 and the first nut 105.

[0036] The second pipe clamping mechanism 200 includes a second split pipe clamp assembly and a second lifting assembly. The second split pipe clamp assembly includes a second upper pipe clamp 202 and a second lower pipe clamp 203. A laser receiving module 206 is mounted on one side of the second upper pipe clamp 202. The laser receiving module 206 is signal-connected to the second lifting assembly. The second lifting assembly is connected to the second split pipe clamp assembly to drive the second split pipe clamp assembly to perform lifting and lowering movements. The second lifting assembly includes a second driving member 210 and a second lifting plate 208. The second split pipe clamp assembly is mounted on the second lifting plate 208. The second driving member 210 drives the second lifting plate 208 to lift and lower, and the second lifting plate 208 drives the second split pipe clamp assembly to perform lifting and lowering movements.

[0037] In the initial state, the second lower pipe clamp 203 is fastened to the second lifting plate 208, and the second upper pipe clamp 202 is separated from the second lower pipe clamp 203. The operator places the electromechanical installation pipe to be connected onto the second lower pipe clamp 203 and moves the second axial sliding plate 209 to adjust the clamping position of the electromechanical installation pipe. After position adjustment, the second locking bolt is used to lock it in place. Then, the operator connects the second upper pipe clamp 202 and the second lower pipe clamp 203 using the second screw 204 and the second nut 205. The second driving component 210 is a conventional servo motor and lead screw. The second lifting plate 208 is equipped with a lead screw thread that mates with the lead screw thread. The servo motor serves as the drive source. When the operator starts the servo motor, the servo motor rotates the output shaft and drives the lead screw to rotate. The thread on the lead screw engages with the thread inside the lead screw nut. When the lead screw rotates, the lead screw nut will move linearly along the lead screw axis. The second lifting plate 208 is fixedly connected to the lead screw nut. Therefore, as the lead screw nut moves linearly, the second lifting plate 208 will also move up and down accordingly, thereby driving the second lower pipe clamp 203 to move up and down, and enabling the laser receiving module 206 to receive the laser beam. When the laser receiving module 206 receives the laser beam, it indicates that the two pipe clamping mechanisms have been aligned. The laser receiving module 206 sends a stop signal to the second drive component 210.

[0038] Since the two electromechanical installation pipes are clamped by the first split pipe clamp assembly and the second split pipe clamp assembly respectively, the two electromechanical installation pipes are aligned in the axial direction. Through the above-mentioned lifting and adjusting steps, the two electromechanical installation pipes are aligned in the longitudinal direction.

[0039] Compared to traditional technologies:

[0040] The first driving component 109 drives the first lifting plate 107 to move up and down, thereby driving the first lower pipe clamp 103 to move up and down to support the first pipe 101. The first axial sliding plate 110 is moved to adjust the clamping position of the electromechanical installation pipe. After completion, it is locked with the first locking bolt. The operator connects the first upper pipe clamp 102 and the first lower pipe clamp 103 with the first screw 104 and the first nut 105 to fix the first pipe 101. The operator places the second pipe 201 on the second lower pipe clamp 203, moves the second axial sliding plate 209 to adjust the clamping position of the electromechanical installation pipe, and locks it with the second locking bolt. The operator connects the second upper pipe clamp 202 and the second lower pipe clamp 203 with the second screw 204 and the second nut 205 to fix the second pipe 201.

[0041] The second drive unit 210 is activated, driving the second lifting plate 208 to move the second split-type pipe clamp assembly up and down. During the lifting and adjusting process, the laser emitting module 106 continuously emits a laser beam. When the second pipe clamping mechanism 200 rises or falls to be aligned with the first pipe clamping mechanism 100, the laser beam irradiates the laser receiving module 206, and the laser receiving module 206 sends a stop signal to the second drive unit 210. This achieves automatic alignment of the electromechanical installation pipe. Through the cooperation of the laser emitting module 106 and the laser receiving module 206, the accuracy of the electromechanical installation pipe alignment can be improved. Moreover, no manual intervention is required throughout the process, reducing human intervention and errors, and improving alignment efficiency and accuracy.

[0042] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic alignment tool for electromechanical installation and piping connections, characterized in that, include: The first pipe clamping mechanism includes a first split pipe clamp assembly and a first lifting assembly. The first split pipe clamp assembly includes a first upper pipe clamp and a first lower pipe clamp. A laser emitting module is mounted on one side of the first upper pipe clamp. The first lifting assembly is connected to the first split pipe clamp assembly to drive the first split pipe clamp assembly to perform lifting and lowering movements, and to make the first lower pipe clamp support the electromechanical installation pipe. The second pipe clamping mechanism includes a second split pipe clamp assembly and a second lifting assembly. The second split pipe clamp assembly includes a second upper pipe clamp and a second lower pipe clamp. A laser receiving module is mounted on one side of the second upper pipe clamp. The laser receiving module is signal-connected to the second lifting assembly. The second lifting assembly is connected to the second split pipe clamp assembly to drive the second split pipe clamp assembly to perform lifting and lowering movements, and to enable the laser receiving module to receive a laser beam.

2. The automatic alignment tool for electromechanical installation pipeline connection according to claim 1, characterized in that, The first lifting assembly includes a first driving component and a first lifting plate. The first split pipe clamp assembly is mounted on the first lifting plate. The first driving component drives the first lifting plate to move up and down, and the first lifting plate drives the first split pipe clamp assembly to move up and down.

3. The automatic alignment tool for electromechanical installation pipeline connection according to claim 1, characterized in that, The second lifting assembly includes a second driving component and a second lifting plate. The second split-type pipe clamp assembly is mounted on the second lifting plate. The second driving component drives the second lifting plate to move up and down, and the second lifting plate drives the second split-type pipe clamp assembly to move up and down.

4. The automatic alignment tool for electromechanical installation and piping connection according to claim 1, characterized in that, It also includes a moving component, which includes a base plate and casters mounted on the bottom of the base plate. A support component is provided on the end face of the base plate. The support component includes a fixing member and bases mounted on both ends of the fixing member. One end of the fixing member is provided with a first displacement component for driving the first pipe clamping mechanism to move, and the other end of the fixing member is provided with a second displacement component for driving the second pipe clamping mechanism to move.

5. The automatic alignment tool for electromechanical installation pipeline connection according to claim 4, characterized in that, The fastener is equipped with an axial guide rail that slides with the first displacement component and the second displacement component, and the fastener is provided with bolt holes for locking the positions of the first displacement component and the second displacement component.

6. The automatic alignment tool for electromechanical installation pipeline connection according to claim 5, characterized in that, The first displacement component includes a first axial slide plate, a first axial slider, and a first locking component. The first axial slider is slidably connected to the axial guide rail. The first axial slider slides along the axial guide rail, causing the first axial slide plate to drive the first pipe clamping mechanism to move.

7. The automatic alignment tool for electromechanical installation pipeline connection according to claim 6, characterized in that, The first locking assembly includes a first locking block and a first locking bolt. The first locking bolt passes through the first locking block and is threaded into the bolt hole of the fixing member, thereby fixing the position of the first pipe clamping mechanism.

8. The automatic alignment tool for electromechanical installation pipeline connection according to claim 5, characterized in that, The second displacement component includes a second axial slide plate, a second axial slider, and a second locking component. The second axial slider is slidably connected to the axial guide rail. The second axial slider slides along the axial guide rail, causing the second axial slide plate to drive the second pipe clamping mechanism to move.

9. The automatic alignment tool for electromechanical installation pipeline connection according to claim 8, characterized in that, The second locking assembly includes a second locking block and a second locking bolt. The second locking bolt passes through the second locking block and is threaded into the bolt hole of the fixing member, thereby fixing the position of the second pipe clamping mechanism.

10. The automatic alignment tool for electromechanical installation pipeline connection according to claim 1, characterized in that, The first upper pipe clamp is connected to the first lower pipe clamp via a first screw and a first nut, and the second upper pipe clamp is connected to the second lower pipe clamp via a second screw and a second nut.

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