Fixing clamp of reduction gearbox

By designing movable and rotatable clamping and support components, the problems of poor adaptability of gearbox clamps and inconvenience in loading and unloading are solved, enabling fast and convenient clamping and operation.

CN223789995UActive Publication Date: 2026-01-13BEIFENG MACHINERY LIYANG
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Patent Information

Application Number
CN202520333394.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-13
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing gearbox clamps are difficult to adapt to gearbox housings of different specifications, and loading and unloading operations are inconvenient, especially since manual adjustment is required during clamping, resulting in low efficiency.

Method used

A fixed fixture including a worktable, a transverse plate, a clamping assembly, and a support assembly is designed. The movement and rotation of the clamping assembly are achieved by adjusting the cylinder and the slide rail. The clamping wheel can automatically fit the edges of the gearbox. The support assembly can rotate, and the conveying roller facilitates loading and unloading.

Benefits of technology

It enables quick clamping and fixing of gearboxes of different specifications, automatically adapts to the shape of the outer shell, simplifies loading and unloading operations, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of reduction gearboxes, and mainly discloses a reduction gearbox fixing clamp which comprises a working table plate, supporting legs are fixedly installed at the bottom of the working table plate, transverse moving plates are symmetrically installed at the bottom of the working table plate along the center, the transverse moving plates are arranged in the width direction of the working table plate, and the two ends of each transverse moving plate extend out of the two sides of the working table plate. Clamping assemblies are fixedly mounted at the tops of the two ends of the transverse moving plate, and a supporting assembly is mounted in the center of the top of the workbench plate. According to the clamping device, fixing clamps of reduction gearboxes of different specifications can be fixed and clamped, and the right-angle frame on the same clamping assembly used for clamping an accelerator can rotate, so that the clamping wheels can be automatically attached according to edges and corners of the fixing clamps of the reduction gearboxes; the supporting assembly used for supporting the fixing clamp of the reduction gearbox can rotate, and feeding and discharging can be conveniently conducted on the fixing clamp of the reduction gearbox through the arranged conveying rollers.
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Description

Technical Field

[0001] This utility model relates to the field of gearboxes, and more specifically, to a gearbox fixing clamp. Background Technology

[0002] A gearbox, also known as a speed reducer, is an independent component consisting of gear drives, worm drives, or gear-worm drives enclosed in a rigid housing. It is commonly used as a speed reduction transmission device between the prime mover and the working machine.

[0003] When machining a gearbox, a fixture is used to fix the outer shell, which facilitates operations such as drilling and grinding. Existing fixtures often fix the gearbox outer shell to the worktable, with the fixture in contact with the outer wall of the gearbox outer shell. However, the external dimensions of a gearbox vary depending on the requirements, and the shape and corners are often not completely symmetrical. Therefore, clamping by the outer wall requires the fixture to adapt to the shape of different gearbox outer shells. At the same time, the loading and unloading of gearbox outer shells often can only be done manually, followed by adjustment and handling, and unloading is also relatively inconvenient.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] The purpose of this utility model is to provide a fixing clamp for a gearbox to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A gearbox fixing fixture includes a worktable, with support legs fixedly installed at the bottom of the worktable. A transverse plate is symmetrically installed along the center of the bottom of the worktable, extending along the width of the worktable and with both ends extending beyond the sides of the worktable. Clamping assemblies are fixedly installed at the top of both ends of the transverse plate. A support assembly is installed at the center of the top of the worktable. Extension plates are integrally formed at the center of the outer walls of both sides of the worktable along its length. An adjusting cylinder is fixedly installed at the bottom of one of the extension plates, and the output shaft end of the adjusting cylinder is fixedly connected to the bottom of the adjacent transverse plate.

[0008] Furthermore, the bottom of the workbench is symmetrically equipped with slide rails near both ends, and the slide rails are arranged along the length of the workbench. The top of the transverse plate is symmetrically equipped with a slide block, which is slidably mounted on the slide rail. A vertical shaft is fixedly installed at the bottom center of the workbench, and a swing plate is rotatably mounted on the vertical shaft. Connecting rods are hinged to both ends of the swing plate, and the end of the connecting rod away from the swing plate is hinged to the corresponding transverse plate.

[0009] Furthermore, the clamping assembly includes a vertical frame, which is fixedly installed on the top of the transverse plate. A bushing is fixedly installed through the top of the vertical frame, and a vertical shaft is rotatably installed through the bushing. A right-angle frame is fixedly installed at the top end of the vertical shaft, and fixed shafts are fixedly installed at both ends of the right-angle frame. A clamping wheel is rotatably installed on the top of the fixed shaft.

[0010] Furthermore, a first fixing nail is fixedly installed at the top end of the upright frame away from the bushing, and a second fixing nail is fixedly installed at the bottom end of the right-angle frame away from the first fixing nail. The first fixing nail and the second fixing nail are connected by a tension spring. A stop bar is also fixedly installed on one side of the top of the upright frame, and the stop bar is positioned away from the second fixing nail.

[0011] Furthermore, an assembly base is fixedly installed at the top center of the fixed plate, a rotating drum is rotatably installed on the top of the assembly base, two side frames are symmetrically arranged along the center above the rotating drum, a conveying roller is rotatably installed between the two side frames, a base plate is fixedly installed at the bottom center between the two side frames, and the bottom center of the base plate is fixedly installed at the top end of the rotating drum.

[0012] Furthermore, a sprocket is installed at one end of the conveying roller, and the sprocket at the end of the conveying roller is connected to a chain. An end plate is fixedly installed at one bottom end of the frame, and a motor is installed at the bottom of the end plate. A reducer is drivenly connected to the output shaft end of the motor, and the reducer is drivenly connected to the end of the adjacent conveying roller.

[0013] Furthermore, an outer protective sleeve is fixedly installed at the bottom of the base plate, and the outer protective sleeve is fitted over the outside of the rotating drum.

[0014] Compared with the prior art, the present invention has the following advantages: The present invention has a simple and reasonable structure, is quick and convenient to use, and can fix and clamp gearboxes of different specifications. Moreover, the right-angle frame on the same clamping component used to clamp the accelerator can rotate, so that the clamping wheel can automatically fit according to the corner of the gearbox fixing clamp. The support component used to support the gearbox fixing clamp can rotate, and the set conveying roller can facilitate loading and unloading of the gearbox fixing clamp. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a structural schematic diagram of a gearbox fixing clamp according to an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the top structure of the workbench in a gearbox fixing fixture according to an embodiment of the present utility model;

[0018] Figure 3 This is a schematic diagram of the bottom structure of the workbench plate in a gearbox fixing fixture according to an embodiment of the present utility model;

[0019] Figure 4 This is a schematic diagram of the clamping assembly in a fixing fixture for a gearbox according to an embodiment of the present utility model;

[0020] Figure 5 This is a schematic diagram of the structure of a support component in a fixing clamp for a gearbox according to an embodiment of the present utility model;

[0021] Figure 6 This is a schematic diagram of the bottom structure of the frame in a fixing clamp for a gearbox according to an embodiment of the present utility model;

[0022] Figure 7 This is a schematic diagram of the top structure of the fixing plate in a fixing clamp for a gearbox according to an embodiment of the present utility model.

[0023] Figure label:

[0024] 1. Workbench; 2. Support leg; 3. Horizontal movement plate; 4. Clamping assembly; 5. Support assembly; 6. Extension plate; 7. Adjusting cylinder; 8. Slide rail; 9. Slide seat; 10. Vertical shaft; 11. Swing plate; 12. Connecting rod; 13. Vertical frame; 14. Bushing; 15. Vertical shaft; 16. Right angle frame; 17. Fixed shaft; 18. Clamping wheel; 19. First fixing nail; 20. Second fixing nail; 21. Tension spring; 22. Stop bar; 23. Fixed plate; 24. Assembly seat; 25. Rotary drum; 26. Frame; 27. Conveyor roller; 28. Sprocket; 29. ​​End plate; 30. Motor; 31. Reducer; 32. Base plate; 33. Outer protective sleeve. Detailed Implementation

[0025] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0026] Please see Figure 1-7A gearbox fixing fixture according to an embodiment of the present invention includes a worktable 1. Support legs 2 are fixedly installed on the bottom of the worktable 1. Horizontal sliding plates 3 are symmetrically installed along the center of the bottom of the worktable 1. The horizontal sliding plates 3 are arranged along the width direction of the worktable 1, and both ends of the horizontal sliding plates 3 extend beyond the sides of the worktable 1. Clamping components 4 are fixedly installed on the top of both ends of the horizontal sliding plates 3. A support component 5 is installed at the center of the top of the worktable 1. The gearbox to be processed is placed on the support component 5, and then the positions of the two horizontal sliding plates 3 are adjusted, thereby moving the clamping components 4. When the clamping components 4 contact the outer wall of the gearbox, the gearbox can be fixedly clamped.

[0027] The workbench 1 has extension plates 6 integrally formed on the center of the outer walls on both sides along its length. An adjusting cylinder 7 is fixedly installed at the bottom of one of the extension plates 6. The output shaft end of the adjusting cylinder 7 is fixedly connected to the bottom of the adjacent transverse plate 3. Activating the adjusting cylinder 7 will drive the transverse plate 3 connected to its output shaft to move and adjust.

[0028] The bottom of the worktable 1 is symmetrically equipped with slide rails 8 near both ends, and the slide rails 8 are arranged along the length of the worktable 1. The top of the transverse plate 3 is symmetrically equipped with a slide block 9, which is slidably mounted on the slide rail 8. A vertical shaft 10 is fixedly installed at the bottom center of the worktable 1, and a swing plate 11 is rotatably mounted on the vertical shaft 10. Connecting rods 12 are hinged to both ends of the swing plate 11, and the end of the connecting rod 12 away from the swing plate 11 is hinged to the corresponding transverse plate 3. When the adjusting cylinder 7 moves one side of the transverse plate 3, the moved transverse plate 3 will also drive the swing plate 11 to rotate around the vertical shaft 10 through the connected connecting rod 12. The vertical shaft 10 can then drive the connecting rod 12 at the other end to move synchronously, thereby realizing the synchronous movement operation of the other side of the transverse plate 3, realizing the mutual approach or separation of the two transverse plates 3, which facilitates the clamping of the gearbox on the support assembly 5.

[0029] The clamping assembly 4 includes a vertical frame 13, which is fixedly installed on the top of the transverse plate 3. A bushing 14 is fixedly installed through the top of the vertical frame 13, and a vertical shaft 15 is rotatably installed through the bushing 14. A right-angle frame 16 is fixedly installed at the top end of the vertical shaft 15, and a fixed shaft 17 is fixedly installed at both ends of the right-angle frame 16. A clamping wheel 18 is rotatably installed on the top of the fixed shaft 17. The two clamping wheels 18 at both ends of the same right-angle frame 16 can clamp the corners of the gearbox.

[0030] A first fixing nail 19 is fixedly installed at the top end of the upright frame 13 away from the bushing 14, and a second fixing nail 20 is fixedly installed at the bottom end of the right-angle frame 16 away from the first fixing nail 19. The first fixing nail 19 and the second fixing nail 20 are connected by a tension spring 21. A stop bar 22 is also fixedly installed on one side of the top of the upright frame 13, and the stop bar 22 is positioned away from the second fixing nail 20.

[0031] The support assembly 5 includes a fixed plate 23 fixedly installed at the top center of the workbench 1. An assembly base 24 is fixedly installed at the top center of the fixed plate 23. A rotating drum 25 is rotatably installed on the top of the assembly base 24. Two side frames 26 are symmetrically arranged along the center above the rotating drum 25. Several conveying rollers 27 are rotatably installed between the two side frames 26. A base plate 32 is fixedly installed at the bottom center between the two side frames 26. The bottom center of the base plate 32 is fixedly installed at the top end of the rotating drum 25. Placing the gearbox on the conveying rollers 27 facilitates loading and unloading. The rotating drum 25 allows the side frames 26 to be rotated, thereby changing the orientation of loading and unloading.

[0032] A sprocket 28 is installed at one end of the conveying roller 27. The sprocket 28 at the end of the conveying roller 27 is connected by a chain (transmission connection). An end plate 29 is fixedly installed at one bottom end of the frame 26. A motor 30 is installed at the bottom of the end plate 29. A reducer 31 is drivenly connected to the end of the output shaft of the motor 30. The reducer 31 is drivenly connected to the end of the conveying roller 27 that is close to it.

[0033] An outer protective sleeve 33 is also fixedly installed at the bottom of the base plate 32, and the outer protective sleeve 33 is sleeved on the outside of the rotating cylinder 25.

[0034] Through the above-described solution of this utility model, the structure of this utility model is simple and reasonable, quick and convenient to use, and can fix and clamp gearboxes of different specifications. Moreover, the right-angle frame 16 on the same clamping component 4 used to clamp the accelerator can rotate, so that the clamping wheel 18 can automatically fit according to the corner of the gearbox fixing fixture. The support component 5 used to support the gearbox fixing fixture can rotate, and the provided conveying roller 27 can facilitate loading and unloading of the gearbox fixing fixture.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fixing clamp for a gearbox, characterized in that, The system includes a worktable (1), with support legs (2) fixedly installed at the bottom of the worktable (1). A transverse plate (3) is symmetrically installed at the bottom of the worktable (1) along the center. The transverse plate (3) is arranged along the width direction of the worktable (1), and both ends of the transverse plate (3) extend out of the sides of the worktable (1). A clamping assembly (4) is fixedly installed at the top of both ends of the transverse plate (3). A support assembly (5) is installed at the center of the top of the worktable (1). An extension plate (6) is integrally provided at the center of the outer walls on both sides of the worktable (1) along its length direction. An adjusting cylinder (7) is fixedly installed at the bottom of one side of the extension plate (6). The output shaft end of the adjusting cylinder (7) is fixedly connected to the bottom of the adjacent transverse plate (3).

2. The fixing clamp for a gearbox according to claim 1, characterized in that, The bottom of the workbench (1) is symmetrically equipped with slide rails (8) near both ends. The slide rails (8) are arranged along the length of the workbench (1). The top of the transverse plate (3) is symmetrically equipped with a slide block (9). The slide block (9) is slidably mounted on the slide rail (8). The bottom center of the workbench (1) is fixedly equipped with a vertical shaft (10). A swing plate (11) is rotatably mounted on the vertical shaft (10). The two ends of the swing plate (11) are hinged with connecting rods (12). The end of the connecting rod (12) away from the swing plate (11) is hinged to the corresponding transverse plate (3).

3. A fixing clamp for a gearbox according to claim 2, characterized in that, The clamping assembly (4) includes a vertical frame (13), which is fixedly installed on the top of the transverse plate (3). A bushing (14) is fixedly installed through the top of the vertical frame (13). A vertical shaft (15) is rotatably installed through the bushing (14). A right-angle frame (16) is fixedly installed at the top end of the vertical shaft (15). Fixed shafts (17) are fixedly installed at both ends of the right-angle frame (16). A clamping wheel (18) is rotatably installed on the top of the fixed shaft (17).

4. A fixing clamp for a gearbox according to claim 3, characterized in that, A first fixing nail (19) is fixedly installed at the top of the upright frame (13) away from the bushing (14), and a second fixing nail (20) is fixedly installed at the bottom of the right-angle frame (16) away from the first fixing nail (19). The first fixing nail (19) and the second fixing nail (20) are connected by a tension spring (21). A stop bar (22) is also fixedly installed on one side of the top of the upright frame (13), and the stop bar (22) is set away from the second fixing nail (20).

5. A fixing clamp for a gearbox according to claim 4, characterized in that, The support assembly (5) includes a fixed plate (23) fixedly installed at the top center of the workbench (1). An assembly base (24) is fixedly installed at the top center of the fixed plate (23). A rotating drum (25) is rotatably installed on the top of the assembly base (24). Two side frames (26) are symmetrically arranged along the center above the rotating drum (25). A conveying roller (27) is rotatably installed between the two side frames (26). A base plate (32) is fixedly installed at the bottom center between the two side frames (26). The bottom center of the base plate (32) is fixedly installed at the top end of the rotating drum (25).

6. A fixing clamp for a gearbox according to claim 5, characterized in that, A sprocket (28) is installed at one end of the conveying roller (27). The sprocket (28) at the end of the conveying roller (27) is connected to a chain. An end plate (29) is fixedly installed at one bottom end of the frame (26). A motor (30) is installed at the bottom of the end plate (29). A reducer (31) is driven to the end of the output shaft of the motor (30). The reducer (31) is driven to the end of the conveying roller (27) that is close to it.

7. A fixing clamp for a gearbox according to claim 6, characterized in that, An outer protective sleeve (33) is also fixedly installed at the bottom of the base plate (32), and the outer protective sleeve (33) is sleeved on the outside of the rotating cylinder (25).