Efficient cooling liquid circulating mechanism for machining

Abstract

The utility model provides an efficient cooling liquid circulation mechanism for machining, and belongs to the technical field of machining cooling. Comprising a cooling box, a cooling water supply pump is fixedly mounted at the bottom end in the cooling box, a cooling water supply pipe is mounted at the drainage end of the cooling water supply pump, a cooling nozzle is fixedly mounted at one end of the cooling water supply pipe, a cooling liquid level detector is fixedly mounted on one side in the cooling box, and a collecting box is fixedly mounted on one side of the cooling box; a collecting pipeline is installed on the surface of the collecting box in a penetrating mode, a collecting liquid level detector is fixedly installed on one side in the collecting box, a collecting drainage pump is fixedly installed at the bottom end in the collecting box, a pump drainage pipeline is installed at the drainage end of the collecting drainage pump, and one end of the pump drainage pipeline is fixedly sleeved with a pipeline connecting sleeve. According to the cooling liquid circulating mechanism, the effect of rapidly cooling a machining part is achieved, and the efficiency of circulating use of cooling liquid during machining is improved.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing cooling technology, and in particular relates to a high-efficiency coolant circulation mechanism for mechanical processing. Background Technology

[0002] In the field of machining, the application of coolant is one of the key factors in ensuring machining accuracy, improving production efficiency, and extending tool life. Existing cooling systems typically use simple spraying or immersion methods to provide cooling. While these methods can achieve a certain cooling effect, they also have significant drawbacks: if the coolant in existing systems cannot be effectively recycled and reused, it increases the operating costs of enterprises; existing cooling systems rarely have structures for real-time monitoring of coolant levels, which can easily lead to insufficient or excessive coolant supply, thereby affecting the stability of the machining process. Therefore, this utility model proposes a dedicated high-efficiency coolant circulation mechanism for machining. Utility Model Content

[0003] The purpose of this invention is to address the aforementioned technical problems by providing a dedicated high-efficiency coolant circulation mechanism for machining, which achieves rapid cooling of the machined parts and improves the efficiency of coolant circulation during machining.

[0004] The objective of this utility model is achieved through the following technical solution.

[0005] This utility model proposes a high-efficiency coolant circulation mechanism for machining, comprising a cooling tank, a cooling water pump fixedly installed at the bottom of the cooling tank, a cooling water pipe installed at the drain end of the cooling water pump, the cooling water pipe extending through the cooling tank and out of the tank body, a cooling nozzle fixedly installed at one end of the cooling water pipe, a coolant level detector fixedly installed on one side of the cooling tank, a collection tank fixedly installed on one side of the cooling tank, a collection pipe installed through the surface of the collection tank for guiding used coolant into the collection tank, a collection level detector fixedly installed on one side of the collection tank, and a bottom of the collection tank... A collection and drainage pump is fixedly installed at one end of the cooling box. A pump drainage pipe is installed at the drainage end of the collection and drainage pump. The pump drainage pipe passes through the collection box and extends out of the box body. A pipe connection sleeve is fixedly fitted at one end of the pump drainage pipe, and a drainage hose is fixedly fitted at the other end of the pipe connection sleeve. A storage box is fixedly installed on the other side of the cooling box. An inlet pipe is installed through one side of the storage box. An inlet cap is installed on the external thread of the inlet pipe. A storage liquid level detector is fixedly installed on the other side inside the storage box. An inlet water supply pump is fixedly installed at the bottom inside the storage box. A water supply delivery pipe is installed at the drainage end of the inlet water supply pump. The water supply delivery pipe passes through the storage box and extends into the cooling box.

[0006] An upper connecting plate is fixedly installed on the top of the collection tank, cooling tank, and storage tank. A bottom connecting plate is fixedly installed on the bottom of the collection tank, cooling tank, and storage tank. An upper mounting plate is fixedly installed on the top of the upper connecting plate. Two upper mounting blocks are symmetrically fixedly installed on the top of the upper mounting plate. An upper protective plate is fixedly installed on the top of the upper mounting blocks. An upper sunshade plate is fixedly installed on the top of the upper protective plate. A bottom support plate is fixedly installed on the bottom of the bottom connecting plate. All of the above structures are used for the installation support and protection of the coolant circulation mechanism.

[0007] A control console is fixedly installed on the top of the bottom support plate, located on one side of the bottom connecting plate. The control console is used to adjust the power of each pump in the coolant circulation mechanism. A control board is fixedly installed on the top of the control console. The control board can specifically control the working status of each pump and the threshold parameters of each liquid level monitor. A power socket is fixedly installed on the top of the control board. The power socket is connected to an external power source through a connecting cable. A control button is fixedly installed on the top of the power socket. The operating status of the mechanism is controlled by the control button.

[0008] A movable box is fixedly installed at the bottom center of the bottom support plate. Two slots are symmetrically arranged inside the movable box. Support strips are symmetrically installed at both ends of the bottom of the bottom support plate. Support anti-slip pads are fixedly installed at the bottom of each support strip. The slots inside the movable box facilitate the movement of the equipment by forklifts. The support strips and support anti-slip pads provide anti-slip support for the equipment, thereby improving the stability of the equipment.

[0009] Working principle

[0010] When the coolant circulation mechanism is in operation, pressing the control button activates the coolant feeding system, which consists of a cooling water pump and a cooling water supply pipe, to continuously supply coolant to the cooling nozzles. The coolant continuously sprayed from the cooling nozzles can efficiently cool the parts and machining tools during machining. During the feeding process, the coolant level detector monitors the remaining coolant level inside the cooling tank in real time. When the remaining level reaches the minimum threshold, the conveying system, which consists of a water pump and a water supply pipe, introduces the coolant from the storage tank into the cooling tank, completing the coolant replenishment. Under the monitoring of the coolant level detector, the coolant is quantitatively introduced.

[0011] During machining, the coolant sprayed from the cooling nozzles is guided by the drainage and collection structure of the machine equipment and enters the collection tank through the collection pipe. The collection system, consisting of the collection tank and the collection pipe, works in conjunction with the coolant discharge end of the machining equipment to collect and process the coolant. Then, the collected coolant is discharged through the drainage pipe of the drainage end using a collection drainage pump. Utilizing the extensibility of the drainage hose, the coolant is reintroduced to the storage tank through the inlet pipe, realizing the recycling of the coolant used in machining. The collection tank is equipped with a collection level detector to monitor the amount of coolant collected in the collection tank in real time. When the collected amount reaches the preset standard, the collection drainage pump is activated, so that the collection drainage pump does not need to operate continuously.

[0012] Meanwhile, when the coolant level inside the storage tank reaches the minimum threshold, the inlet cover is opened, and coolant is introduced into the storage tank through the inlet pipe. The coolant level inside the storage tank is monitored in real time using a storage level detector. When the storage level reaches the preset standard, the coolant supply to the storage tank is stopped, and the inlet cover is closed.

[0013] Beneficial effects

[0014] 1. This high-efficiency coolant circulation mechanism for machining uses a coolant level detector to detect the coolant level inside the cooling tank. Then, it connects the drain end of the cooling water pump to the cooling water supply pipe to supply coolant. Next, it uses cooling nozzles fixedly installed on the surface of the cooling water supply pipe to cool and deliver coolant to the machining parts, thus achieving precise coolant supply.

[0015] 2. This high-efficiency coolant circulation mechanism for machining utilizes a collection system consisting of a collection tank and collection pipes. This system works in conjunction with the coolant discharge end of the machining equipment to collect and process the coolant. A collection drain pump, in conjunction with the drain pipe at the discharge end, discharges the collected coolant. The extendable drain hose then resupply the coolant to the storage tank, enabling the recycling of coolant for machining and improving resource utilization. The coolant circulation mechanism is also equipped with a structure for real-time liquid level monitoring, thereby ensuring the stability of the machining process. Attached Figure Description

[0016] Figure 1 This is a perspective view of the entire utility model;

[0017] Figure 2 This is a diagram of the internal structure of the present invention;

[0018] Figure 3 This is a partial structural diagram of the collection box and cooling box in this utility model;

[0019] Figure 4This is a partial perspective view of the upper protective plate in this utility model;

[0020] Figure 5 This is a partial perspective view of the bottom support plate in this utility model.

[0021] Numbered in the diagram: 1. Collection tank; 101. Collection pipe; 102. Collection level sensor; 103. Collection drain pump; 104. Pump drain pipe; 105. Pipe connection sleeve; 106. Drain hose; 2. Cooling tank; 201. Cooling water supply pipe; 202. Cooling nozzle; 203. Cooling water supply pump; 204. Cooling level sensor; 3. Storage tank; 301. Inlet pipe; 302. Inlet cover; 303. Guide tube 1. Water supply pump; 304. Water supply pipe; 305. Storage of liquid level detector; 4. Upper connecting plate; 5. Upper mounting plate; 501. Upper mounting block; 6. Upper protective plate; 601. Upper sunshade plate; 7. Bottom connecting plate; 701. Bottom support plate; 8. Control console; 801. Control board; 802. Power socket; 803. Control button; 9. Support strip; 901. Support anti-slip pad; 10. Mobile box; 1001. Slot. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example

[0024] See Figures 1-5This utility model proposes a high-efficiency coolant circulation mechanism for machining, comprising a cooling tank 2. A cooling water pump 203 is fixedly installed at the bottom of the cooling tank 2. A cooling water pipe 201 is installed at the drain end of the cooling water pump 203. The cooling water pipe 201 passes through the cooling tank 2 and extends out of the tank body. A cooling nozzle 202 is fixedly installed at one end of the cooling water pipe 201. A coolant level detector 204 is fixedly installed on one side of the cooling tank 2. A collection tank 1 is fixedly installed on one side of the cooling tank 2. A collection pipe 101 is installed through the surface of the collection tank 1 to guide the used coolant into the collection tank 1. A collection level detector 102 is fixedly installed on one side of the collection tank 1. A collection nozzle 202 is fixedly installed at the bottom of the collection tank 1. A drainage pump 103 is provided, and a pump drainage pipe 104 is installed at the drainage end of the collection tank 1. The pump drainage pipe 104 passes through the collection tank 1 and extends out of the tank body. A pipe connecting sleeve 105 is fixedly fitted at one end of the pump drainage pipe 104, and a drainage hose 106 is fixedly fitted at the other end of the pipe connecting sleeve 105. A storage tank 3 is fixedly installed on the other side of the cooling tank 2. An inlet pipe 301 is installed through one side of the storage tank 3. An inlet cover 302 is installed on the external thread of the inlet pipe 301. A storage liquid level detector 305 is fixedly installed on the other side inside the storage tank 3. An inlet water supply pump 303 is fixedly installed at the bottom inside the storage tank 3. A water supply delivery pipe 304 is installed at the drainage end of the inlet water supply pump 303. The water supply delivery pipe 304 passes through the storage tank 3 and extends into the cooling tank 2.

[0025] The top of the collection tank 1, cooling tank 2, and storage tank 3 are fixedly installed with an upper connecting plate 4, the bottom of the collection tank 1, cooling tank 2, and storage tank 3 are fixedly installed with a bottom connecting plate 7, the top of the upper connecting plate 4 is fixedly installed with an upper mounting plate 5, the top of the upper mounting plate 5 is symmetrically fixedly installed with two upper mounting blocks 501, the top of the upper mounting blocks 501 is fixedly installed with an upper protective plate 6, the top of the upper protective plate 6 is fixedly installed with an upper sunshade plate 601, and the bottom of the bottom connecting plate 7 is fixedly installed with a bottom support plate 701. The above structures are all used for the installation support and protection of the coolant circulation mechanism.

[0026] A control console 8 is fixedly installed on the top of the bottom support plate 701, located on one side of the bottom connecting plate 7. The control console 8 is used for adjusting the power of each pump in the coolant circulation mechanism. A control board 801 is fixedly installed on the top of the control console 8. The control board 801 can specifically control the working status of each pump and the threshold parameters of each liquid level monitor. A power socket 802 is fixedly installed on the top of the control board 801. The power socket 802 is connected to an external power source through a connecting cable. A control button 803 is fixedly installed on the top of the power socket 802. The operating status of the mechanism is controlled by the control button 803.

[0027] A movable box 10 is fixedly installed at the bottom center of the bottom support plate 701. Two slots 1001 are symmetrically arranged inside the movable box 10. Support strips 9 are symmetrically installed at both ends of the bottom of the bottom support plate 701. Support anti-slip pads 901 are fixedly installed at the bottom of each support strip. The slots 1001 inside the movable box 10 facilitate the movement of the equipment by forklifts. The support strips 9 and support anti-slip pads 901 are used to provide anti-slip support for the equipment, thereby improving the stability of the equipment.

[0028] Working principle

[0029] When the coolant circulation mechanism is in operation, pressing the control button 803 activates the coolant feeding system, which consists of the cooling water pump 203 and the cooling water pipe 201, to continuously supply coolant to the cooling nozzle 202. The coolant continuously sprayed by the cooling nozzle 202 can efficiently cool the parts and machining tools during machining. During the feeding process, the coolant level detector 204 monitors the remaining amount of coolant inside the cooling tank 2 in real time. When the remaining amount reaches the minimum threshold, the conveying system, which consists of the water pump 303 and the water supply pipe 304, introduces the coolant from the storage tank 3 into the cooling tank 2, completing the replenishment of coolant. Under the monitoring of the coolant level detector 204, the coolant is quantitatively introduced.

[0030] During machining, the coolant sprayed from the cooling nozzle 202 is guided by the drainage collection structure set in the machine equipment itself and enters the collection tank 1 through the collection pipe 101. The collection system composed of the collection tank 1 and the collection pipe 101 cooperates with the coolant discharge end of the machining equipment to collect and process the coolant. Then, the collected cooling water is discharged by the collection drain pump 103 in conjunction with the pump drain pipe 104 at the drain end. Utilizing the extensibility of the drain hose 106, the coolant is resupplied to the storage tank 3 through the inlet pipe 301 to realize the recycling of the coolant used for machining. The collection liquid level detector 102 set inside the collection tank 1 is used to monitor the amount of coolant collected in the collection tank 1 in real time. When the collected amount reaches the preset standard, the collection drain pump 103 is started so that the collection drain pump 103 does not need to operate continuously.

[0031] Meanwhile, when the coolant storage level inside the storage tank 3 reaches the minimum threshold, the inlet cover 302 is opened, and coolant is introduced into the storage tank 3 through the inlet pipe 301. The coolant storage level detector 305 monitors the coolant storage level inside the storage tank 3 in real time. When the storage level reaches the preset standard, the coolant supply to the storage tank 3 is stopped, and the inlet cover 302 is closed.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A high-efficiency coolant circulation mechanism for machining, characterized in that: The system includes a cooling tank. A cooling water pump is fixedly installed at the bottom of the cooling tank. A cooling water pipe is installed at the drain end of the cooling water pump, extending through the cooling tank and out of the tank body. A cooling nozzle is fixedly installed at one end of the cooling water pipe. A coolant level sensor is fixedly installed on one side of the cooling tank. A collection tank is fixedly installed on one side of the cooling tank, with a collection pipe running through its surface. The collection pipe guides used coolant into the collection tank. A collection level sensor is fixedly installed on one side of the collection tank, and a collection drain pump is fixedly installed at the bottom of the collection tank. The drainage pump is equipped with a pump drainage pipe at its drainage end. The pump drainage pipe passes through the collection box and extends out of the box. One end of the pump drainage pipe is fixedly fitted with a pipe connection sleeve, and the other end of the pipe connection sleeve is fixedly fitted with a drainage hose. A storage box is fixedly installed on the other side of the cooling box. An inlet pipe is installed through one side of the storage box. An inlet cover is installed on the external thread of the inlet pipe. A storage liquid level detector is fixedly installed on the other side inside the storage box. An inlet water supply pump is fixedly installed at the bottom inside the storage box. A water supply delivery pipe is installed at the drainage end of the inlet water supply pump. The water supply delivery pipe passes through the storage box and extends into the cooling box.

2. The high-efficiency coolant circulation mechanism for machining as described in claim 1, characterized in that: An upper connecting plate is fixedly installed on the top of the collection tank, cooling tank, and storage tank. A bottom connecting plate is fixedly installed on the bottom of the collection tank, cooling tank, and storage tank. An upper mounting plate is fixedly installed on the top of the upper connecting plate. Two upper mounting blocks are symmetrically fixedly installed on the top of the upper mounting plate. An upper protective plate is fixedly installed on the top of the upper mounting blocks. An upper sunshade plate is fixedly installed on the top of the upper protective plate. A bottom support plate is fixedly installed on the bottom of the bottom connecting plate. All of the above structures are used for the installation support and protection of the coolant circulation mechanism.

3. The high-efficiency coolant circulation mechanism for machining as described in claim 2, characterized in that: A control console is fixedly installed on the top of the bottom support plate, located on one side of the bottom connecting plate. The control console is used to adjust the power of each pump in the coolant circulation mechanism. A control board is fixedly installed on the top of the control console. The control board can specifically control the working status of each pump and the threshold parameters of each liquid level monitor. A power socket is fixedly installed on the top of the control board. The power socket is connected to an external power source through a connecting cable. A control button is fixedly installed on the top of the power socket. The operating status of the mechanism is controlled by the control button.

4. A high-efficiency coolant circulation mechanism for machining as described in claim 2 or 3, characterized in that: A movable box is fixedly installed at the bottom center of the bottom support plate. Two slots are symmetrically arranged inside the movable box. Support strips are symmetrically installed at both ends of the bottom of the bottom support plate. Support anti-slip pads are fixedly installed at the bottom of each support strip. The slots inside the movable box facilitate the movement of the equipment by forklifts. The support strips and support anti-slip pads provide anti-slip support for the equipment, thereby improving the stability of the equipment.

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