Device for pulling broken wire out of mold
By designing a device that includes a worktable, a moving mechanism, and a clamping mechanism, and using gears and racks to drive the fixed seat to move, the problem of broken wires being difficult to pull out of the mold is solved, thus improving the production efficiency of flat wires.
Patent Information
- Application Number
- CN202520377200.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In existing technologies, it is difficult for workers to efficiently pull broken wires out of the mold, resulting in low production efficiency of flat wires.
A device comprising a worktable, a moving mechanism, and a clamping mechanism was designed. The fixed seat is moved by the meshing of gears and racks, and the broken wire is quickly pulled out of the mold by the clamping bar.
It enables rapid and effective removal of broken wires, improving the production efficiency of flat wires.
Smart Images

Figure CN223790391U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of processing technology for sleeves for brake lines and control lines, and in particular to a device for pulling out broken wires from a mold. Background Technology
[0002] Flat wires within control harnesses, also known as flattened wires, flat-angle wires, or ultra-narrow strips, are irregularly shaped metal wires with a cross-section approximately rounded rectangular. Their thickness ranges from 0.025mm to 2mm, and their width is generally less than 5mm, with a width-to-thickness ratio ranging from 2:1 to 50:1. Flat wires offer unique advantages in control harnesses, such as better heat dissipation, a larger welding contact area, higher fatigue resistance, and superior hardness control.
[0003] Currently, during the process of drawing wire rod into flat wire, wire breakage often occurs. This requires removing the broken wire from the die and re-threading it. However, it is difficult for workers to pull the wire out of the die using pliers, significantly reducing the efficiency of threading the wire and thus affecting the production efficiency of flat wire.
[0004] Therefore, it is desirable to provide a device for pulling broken wires out of the mold, which can solve the above-mentioned technical problems. Utility Model Content
[0005] One objective of this invention is to provide a device for pulling broken wires out of a mold, which can quickly and effectively pull broken wires out of the mold, facilitating subsequent wire threading in the mold.
[0006] A device for pulling broken wires out of a mold includes a worktable, a moving mechanism, and a clamping mechanism;
[0007] The moving mechanism includes a bracket, a rotating shaft, a gear, and a rack;
[0008] The bracket is fixed to the workbench;
[0009] The rotating shaft is horizontally rotatably mounted on the bracket;
[0010] The gear is sleeved and fixed on the rotating shaft;
[0011] The workbench is provided with a horizontal sliding groove, the rack is slidably disposed on the sliding groove, and the rack is located directly below the gear and meshes with the gear;
[0012] The clamping mechanism includes a fixed base, two clamping bars, and a limiting plate;
[0013] The fixing seat is fixed to one end of the rack;
[0014] The fixed base is provided with two horizontal and symmetrical inclined channels;
[0015] The two clamping bars are respectively slidably disposed in their corresponding inclined channels;
[0016] The front ends of the two clamping bars are provided with mutually compatible clamping portions;
[0017] The limiting plate is vertically fixed on the workbench and located directly in front of the fixed base;
[0018] The top center of the limiting plate is recessed into a placement groove, which extends through the front and rear sides of the limiting plate.
[0019] Preferably, a first support bar is symmetrically fixed on both sides of the fixing base, a second support bar is fixed to the rear end of the two clamping bars, and a spring is connected between the first support bar and the second support bar on the same side of the fixing base.
[0020] Preferably, an operating handle is fixed to one end of the rotating shaft.
[0021] Preferably, the bottom of the worktable is provided with rollers.
[0022] The device for pulling broken wires out of a mold according to this invention has the following advantages compared with the prior art:
[0023] (1) By rotating the gear, the rack meshes with the gear, driving the fixed seat to move backward, thereby causing the clamping parts on the two clamping bars to quickly pull the broken wire out of the mold;
[0024] (3) Simple structure and easy to use. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the connection between the moving mechanism and the worktable in this embodiment. Figure 1 ;
[0026] Figure 2 This is a schematic diagram of the connection between the moving mechanism and the worktable in this embodiment. Figure 2 ;
[0027] Figure 3 This is a schematic diagram of the structure of a device for pulling broken wires out of a mold according to this embodiment. Figure 1 ;
[0028] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle;
[0029] Figure 5 This is a schematic diagram of the structure of a device for pulling broken wires out of a mold according to this embodiment. Figure 2 . Detailed Implementation
[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0031] Example
[0032] This embodiment provides a device for pulling broken wires out of a mold, including a worktable 1, a moving mechanism, and a clamping mechanism.
[0033] In this embodiment, the bottom of the workbench 1 is provided with rollers 2, which facilitates moving the workbench 1 and moving it to a designated position.
[0034] like Figure 1 As shown, the moving mechanism includes a bracket 3, a rotating shaft 4, a gear 5, and a rack 6; the bracket 3 is fixed on the worktable 1; the rotating shaft 4 is horizontally rotatably mounted on the bracket 3; and the gear 5 is sleeved and fixed on the rotating shaft 4.
[0035] In this embodiment, an operating handle 7 is fixed to one end of the rotating shaft 4 to facilitate rotation.
[0036] The workbench 1 is provided with a horizontal sliding groove 8, and the rack 6 is slidably disposed on the sliding groove 8. The rack 6 is located directly below the gear 5 and meshes with the gear 5.
[0037] like Figure 2 , Figure 3 and Figure 4 As shown, the clamping mechanism includes a fixed base 9, two clamping bars 10 and a limiting plate 11; the fixed base 9 is fixed to one end of the rack 6; two inclined channels 12 are horizontally and symmetrically arranged on the fixed base 9; the two clamping bars 10 are slidably arranged in the corresponding inclined channels 12; the front ends of the two clamping bars 10 are provided with mutually compatible clamping parts 13.
[0038] In this embodiment, first support bars 14 are symmetrically fixed on both sides of the fixing base 9, and second support bars 15 are fixed to the rear ends of the two clamping bars 10. A spring 16 connects the first support bars 14 and the second support bars 15 on the same side of the fixing base 9 to facilitate the reset of the two clamping bars 10.
[0039] The limiting plate 11 is vertically fixed on the workbench 1 and is located directly in front of the fixing seat 9; the top center of the limiting plate 11 is recessed with a placement groove 17, which extends through the front and rear sides of the limiting plate 11.
[0040] like Figure 5As shown, during operation, the mold is first placed against one side of the limiting plate 11, and the broken wire passes through the placement groove 17; the handle 7 is rotated to move the fixed seat 9 forward until the front ends of the two clamping bars 10 abut against the limiting plate 11; the two clamping bars 10 are slidably set in the inclined channel 12 of the fixed seat 9, so the two clamping parts 13 will open; then the worker rotates the rotating shaft 4 in the opposite direction, and the clamping parts 13 will clamp the broken wire. At this time, the mold is limited by the limiting plate 11, and finally the broken wire is pulled out of the mold.
[0041] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A device for pulling broken wires out of a mold, characterized in that, Includes a worktable, a moving mechanism, and a clamping mechanism; The moving mechanism includes a bracket, a rotating shaft, a gear, and a rack; The bracket is fixed to the workbench; The rotating shaft is horizontally rotatably mounted on the bracket; The gear is sleeved and fixed on the rotating shaft; The workbench is provided with a horizontal sliding groove, the rack is slidably disposed on the sliding groove, and the rack is located directly below the gear and meshes with the gear; The clamping mechanism includes a fixed base, two clamping bars, and a limiting plate; The fixing seat is fixed to one end of the rack; The fixed base is provided with two horizontal and symmetrical inclined channels; The two clamping bars are respectively slidably disposed in their corresponding inclined channels; The front ends of the two clamping bars are provided with mutually compatible clamping portions; The limiting plate is vertically fixed on the workbench and located directly in front of the fixed base; The top center of the limiting plate is recessed into a placement groove, which extends through the front and rear sides of the limiting plate.
2. The device for pulling broken wires out of a mold as described in claim 1, characterized in that, The fixing base is symmetrically fixed with first support bars on both sides, and the rear ends of the two clamping bars are fixed with second support bars. A spring is connected between the first support bars and the second support bars on the same side of the fixing base.
3. The device for pulling broken wires out of a mold as described in claim 1, characterized in that, An operating handle is fixed to one end of the rotating shaft.
4. The device for pulling broken wires out of a mold as described in any one of claims 1 to 3, characterized in that, The bottom of the workbench is equipped with casters.