Rotating equipment for processing highway guardrail plate

Abstract

The utility model belongs to the technical field of high-speed guardrail plate machining equipment, and particularly relates to rotating equipment for high-speed guardrail plate machining, which comprises a bottom plate, a driving motor arranged on the bottom plate, a support arranged at the output end of the driving motor, an annular groove formed in the bottom plate, a supporting rod arranged at the bottom of the support, and a fixing plate arranged at the top of the support. A motor frame is arranged on the outer side of the fixing plate, a turnover motor is arranged on the motor frame, a rotating disc is arranged on the inner side of the fixing plate, a bearing table is arranged on the support, an electric push rod is arranged in the support, an arc-shaped piece is arranged at the bottom end of the supporting rod, and the bearing table comprises a top plate and a telescopic rod. Through the driving motor, the annular groove, the supporting rod, the arc-shaped piece, the support, the overturning motor and the rotating disc, overturning and horizontal rotation can be conducted at the same time, flexible application can be achieved according to requirements, the functionality of rotating equipment is improved, the bearing table, the top plate, the telescopic rod and the bearing table can be flexibly matched with a waveform guardrail plate for comprehensive bearing, uneven stress is avoided, and the service life of the rotating equipment is prolonged. The processing effect is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of high-speed guardrail processing equipment, specifically a rotary device for processing high-speed guardrails. Background Technology

[0002] The rotary equipment for high-speed guardrail processing is a device used to rotate and adjust the angle of the workpiece during the production of guardrails, so as to improve processing efficiency, ensure processing accuracy and reduce the risk of manual operation. Guardrails are large in size and long in length, so this equipment is needed to assist in rotation during the processing. It is an indispensable piece of equipment in the production of guardrails.

[0003] The existing technology has the following shortcomings: Application number 201920458030.5 proposes a heavy-duty sheet metal rotary processing equipment, including a rotary mechanism. The rotary mechanism includes a generally horizontally positioned turntable, with its bottom surface connected to a turntable bearing. Below the turntable bearing is a driven bevel gear connected to the turntable, meshing with a driving bevel gear, which is connected to a hydraulic drive mechanism. The plate metal support mechanism includes a frame located outside the turntable, with multiple support parts on the top surface of the frame that abut against the plate metal. When the plate metal rotates under the drive of the turntable, it slides relative to the support parts. This utility model has a reasonable structural design. This equipment utilizes hydraulic technology combined with an innovative structure to obtain sufficient steering power, enabling the directional rotation of heavy-duty sheet metal. It completes processing actions at multiple positions on the plate metal in a single workstation, shortening processing steps, reducing production line length, saving processing space, and lowering production costs.

[0004] The aforementioned equipment is inconvenient to flip during use, and can only rotate horizontally. Its functionality can be further improved. At the same time, since high-speed guardrails are generally wavy, the bottom load-bearing structure is not fully adapted during processing, which can easily cause uneven stress on the guardrails and affect the processing effect. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a rotating device for high-speed guardrail processing, thereby solving the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a rotating device for processing high-speed guardrail panels, comprising a base plate, a drive motor mounted on the base plate, a bracket mounted on the output end of the drive motor, an annular groove formed on the base plate, a support rod mounted at the bottom of the bracket, a vertical plate mounted on the top of the bracket, a motor frame mounted on the outer side of the vertical plate, a tilting motor mounted on the motor frame, a turntable mounted on the inner side of the vertical plate, a bearing platform mounted on the bracket, an electric push rod mounted inside the bracket, an arc-shaped component mounted at the bottom end of the support rod, a lower clamping plate and a fixing plate mounted on the outer side of the turntable, a bolt mounted on the fixing plate, and an upper clamping plate mounted at the bottom end of the bolt;

[0007] The support platform includes a top plate and a telescopic rod. The telescopic rod is provided on the support platform, and the top plate is provided at the output end of the telescopic rod.

[0008] As a preferred technical solution of this utility model: the drive motor is fixedly installed at the center position of the base plate, and the output end of the drive motor is fixedly installed at the bottom center position of the bracket.

[0009] As a preferred technical solution of this utility model: the support rod is fixedly installed at the bottom of the bracket, the support rod and the arc-shaped part are integrally formed, and the arc-shaped part is located in the annular groove and is adapted to the annular groove.

[0010] As a preferred technical solution of this utility model: there are two sets of vertical plates that are symmetrically fixedly installed on the top of the bracket. The motor frame is fixedly installed on the outside of the vertical plate. The flip motor is fixedly installed inside the motor frame. The output end of the flip motor passes through the vertical plate and is fixedly connected to the center of the turntable. The structures set on the two sets of vertical plates are the same. The two sets of flip motors are connected in series and have an electrical connection with the external power supply.

[0011] As a preferred technical solution of this utility model: the lower clamping plate is fixedly installed on the outside of the turntable, the fixing plate is fixedly installed on the outside of the turntable and is symmetrical with the lower clamping plate, and the bolt passes through the fixing plate and has a threaded connection with the fixing plate.

[0012] As a preferred technical solution of this utility model: the bottom end of the bolt is fixedly provided with a bearing and the outer ring of the bearing is fixedly embedded in the center of the upper clamping plate; there are two sets of electric push rods; the output end of the electric push rod passes through the bracket and is fixedly connected to the bottom of the support platform; the electric push rods are connected in series with each other and have an electrical connection with an external power source.

[0013] As a preferred technical solution of this utility model: the telescopic rod is fixedly installed on the support platform 10 and arranged in a matrix, the top plate is fixedly installed on the top of the telescopic rod, and the top plate is specifically made of rubber.

[0014] Compared with the prior art, this utility model provides a rotary device for high-speed guardrail processing, which has the following beneficial effects:

[0015] 1. This high-speed guardrail processing rotary equipment is equipped with a drive motor, annular groove, support rod, arc-shaped component, bracket, flipping motor, and turntable. Two sets of flipping motors rotate in the same direction, which drives the corresponding turntable to rotate, causing the guardrail clamped between the upper and lower clamping plates to flip. The drive motor can drive the bracket to rotate horizontally, and at the same time drive the guardrail clamped between the upper and lower clamping plates to rotate horizontally. It can perform flipping and horizontal rotation simultaneously, and can be flexibly applied according to needs, improving the functionality of the rotary equipment.

[0016] 2. This high-speed guardrail processing rotary equipment, by setting up a support platform, a top plate, and a telescopic rod, after the position of the guardrail is determined, starts an electric push rod to push out the support platform. The support platform abuts against the bottom of the corresponding guardrail. The rubber top plate will deform under force to gradually adapt to the surface shape of the corrugated guardrail until the telescopic rod corresponding to the lowest point of the corrugated guardrail surface is fully retracted. The telescopic rod that is not fully retracted is pressed against the concave part of the corrugated guardrail. The support platform can flexibly adapt to the corrugated guardrail to fully bear the load, avoid uneven force, and ensure the processing effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall external structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the adaptation between the arc-shaped component and the annular groove of this utility model;

[0019] Figure 3 This is a schematic diagram of the turntable structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the support platform structure of this utility model.

[0021] In the diagram: 1. Base plate; 2. Drive motor; 3. Annular groove; 4. Support rod; 5. Bracket; 6. Vertical plate; 7. Motor frame; 8. Tilting motor; 9. Turntable; 10. Support platform; 1001. Top plate; 1002. Telescopic rod; 11. Electric push rod; 12. Arc-shaped component; 13. Lower clamping plate; 14. Fixing plate; 15. Bolt; 16. Upper clamping plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 In this embodiment: a rotating device for processing high-speed guardrail panels includes a base plate 1, a drive motor 2 is mounted on the base plate 1, a bracket 5 is mounted on the output end of the drive motor 2, an annular groove 3 is formed on the base plate 1, a support rod 4 is mounted at the bottom of the bracket 5, a vertical plate 6 is mounted at the top of the bracket 5, a motor frame 7 is mounted on the outside of the vertical plate 6, a flip motor 8 is mounted on the motor frame 7, a turntable 9 is mounted on the inside of the vertical plate 6, a bearing platform 10 is mounted on the bracket 5, an electric push rod 11 is mounted inside the bracket 5, an arc-shaped part 12 is mounted at the bottom end of the support rod 4, a lower clamping plate 13 and a fixing plate 14 are mounted on the outside of the turntable 9, a bolt 15 is mounted on the fixing plate 14, and an upper clamping plate 16 is mounted at the bottom end of the bolt 15;

[0024] The rotating motor 8 can drive the turntable 9 to rotate, which can make the guardrail panel being processed flip. The support rod 4 and the arc-shaped part 12 can ensure the stability of the bracket 5 during the rotation process.

[0025] The support platform 10 includes a top plate 1001 and a telescopic rod 1002. The telescopic rod 1002 is provided on the support platform 10, and the top plate 1001 is provided at the output end of the telescopic rod 1002.

[0026] The support platform 10 provides a stable platform during the processing of guardrail panels.

[0027] In this embodiment, the drive motor 2 is fixedly installed at the center of the base plate 1, the output end of the drive motor 2 is fixedly installed at the bottom center of the bracket 5, the support rod 4 is fixedly installed at the bottom of the bracket 5, the support rod 4 and the arc-shaped part 12 are integrally formed, the arc-shaped part 12 is located in the annular groove 3 and is adapted to the annular groove 3;

[0028] Specifically, the support 5 can be rotated horizontally by the drive motor 2, which allows the guardrail to be processed to rotate horizontally as well, and the position of the arc-shaped part 12 can be restricted by the annular groove 3.

[0029] In this embodiment, there are two sets of vertical plates 6, which are symmetrically fixedly installed on the top of the bracket 5. The motor frame 7 is fixedly installed on the outside of the vertical plate 6. The flip motor 8 is fixedly installed inside the motor frame 7. The output end of the flip motor 8 passes through the vertical plate 6 and is fixedly connected to the center of the turntable 9. The structures set on the two sets of vertical plates 6 are the same. The two sets of flip motors 8 are connected in series and have an electrical connection with the external power supply. The lower clamping plate 13 is fixedly installed on the outside of the turntable 9. The fixing plate 14 is fixedly installed on the outside of the turntable 9 and is symmetrical with the lower clamping plate 13. The bolt 15 passes through the fixing plate 14 and has a threaded connection with the fixing plate 14.

[0030] Specifically, the upper clamping plate 16 can be lowered to approach the lower clamping plate 13 by means of bolt 15, and the motor frame 7 can provide stable installation conditions for the tilting motor 8.

[0031] In this embodiment, a bearing is fixedly installed at the bottom end of the bolt 15, and the outer ring of the bearing is fixedly embedded in the center of the upper clamping plate 16. There are two sets of electric push rods 11. The output end of the electric push rod 11 passes through the bracket 5 and is fixedly connected to the bottom of the support platform 10. The electric push rods 11 are connected in series with each other and have an electrical connection with the external power supply. The telescopic rod 1002 is fixedly installed on the support platform 10 and arranged in a matrix. The top plate 1001 is fixedly installed on the top of the telescopic rod 1002. The top plate 1001 is specifically made of rubber.

[0032] Specifically, the electric push rod 11 can drive the support platform 10 to rise and fall. The top plate 1001 and telescopic rod 1002 can make the support platform 10 flexibly adapt to the corrugated guardrail to fully bear the load and avoid uneven force distribution.

[0033] The working principle and usage process of this utility model are as follows: In actual use, the end of a fixed-length guardrail plate is placed between the upper clamping plate 16 and the lower clamping plate 13. Tightening the bolt 15 causes the upper clamping plate 16 to descend, gradually reducing the distance between the upper clamping plate 16 and the lower clamping plate 13 until the upper clamping plate 16 and the lower clamping plate 13 clamp one end of the corresponding guardrail plate. The other end of the guardrail plate is fixed to another set of turntables 9 in the same way. Starting the two sets of flipping motors 8 to rotate in the same direction drives the corresponding turntables 9 to rotate, thereby flipping the guardrail plate clamped between the upper clamping plate 16 and the lower clamping plate 13. Simultaneously, starting the drive motor 2 drives the bracket 5 to rotate horizontally, which in turn drives the guardrail plate clamped between the upper clamping plate 16 and the lower clamping plate 13 to rotate horizontally. This allows for simultaneous flipping and horizontal rotation. The rotation allows for flexible application according to needs, enhancing the functionality of the rotating equipment. During the rotation of the bracket 5, the support rod 4 drives the arc-shaped part 12 to move in the annular groove 3, ensuring the stability of the bracket 5 during rotation. After adjusting the position of the clamping guardrail plate in the above manner, the electric push rod 11 pushes out the bearing platform 10, causing the bearing platform 10 to abut against the bottom of the corresponding guardrail plate. As the electric push rod 11 continues to extend, the rubber top plate 1001 will deform under force to gradually adapt to the surface shape of the corrugated guardrail plate until the telescopic rod 1002 corresponding to the lowest point of the corrugated guardrail plate surface is fully retracted. At this time, the telescopic rod 1002 that is not fully retracted presses against the recess of the corrugated guardrail plate. The bearing platform 10 can flexibly adapt to the corrugated guardrail plate for full bearing, avoiding uneven force and ensuring the processing effect.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A rotating device for high-speed guardrail plate processing, comprising a bottom plate (1), a driving motor (2) is arranged on the bottom plate (1), a support (5) is arranged at the output end of the driving motor (2), characterized in that: The bottom plate (1) is provided with a ring groove (3), the support (5) is provided with a support rod (4) at the bottom, the support (5) is provided with a vertical plate (6) at the top, the vertical plate (6) is provided with a motor frame (7) outside, the motor frame (7) is provided with a turnover motor (8), the vertical plate (6) is provided with a turntable (9) inside, the support (5) is provided with a bearing table (10), the support (5) is provided with an electric push rod (11), the support rod (4) is provided with an arc-shaped part (12) at the bottom, the turntable (9) is provided with a lower clamping plate (13) and a fixed plate (14) outside, the fixed plate (14) is provided with a bolt (15), and the bolt (15) is provided with an upper clamping plate (16) at the bottom. The bearing table (10) comprises a top plate (1001) and a telescopic rod (1002), and the telescopic rod (1002) is arranged on the bearing table (10), and the output end of the telescopic rod (1002) is provided with the top plate (1001).

2. A rotating apparatus for processing of high-speed guardrails according to claim 1, characterized in that: The driving motor (2) is fixedly installed at the center position of the bottom plate (1), and the output end of the driving motor (2) is fixedly installed at the bottom center position of the support (5).

3. The rotating apparatus for processing of high-speed guardrails according to claim 1, characterized in that: The support rod (4) is fixedly installed at the bottom of the support (5), and the support rod (4) and the arc-shaped part (12) are integrally formed, and the arc-shaped part (12) is located in the ring groove (3) and is matched with the ring groove (3).

4. The rotating apparatus for processing of high speed guardrails according to claim 1, characterized in that: The vertical plate (6) is symmetrically fixedly installed at the top of the support (5), the motor frame (7) is fixedly installed outside the vertical plate (6), the turnover motor (8) is fixedly installed in the motor frame (7), the output end of the turnover motor (8) penetrates through the vertical plate (6) and is fixedly connected to the center of the turntable (9), the structures arranged on the two groups of vertical plates (6) are the same, and the two groups of turnover motors (8) are connected in series and electrically connected with the external power source.

5. The rotating apparatus for processing of high speed guardrails according to claim 1, characterized in that: The lower clamping plate (13) is fixedly installed outside the turntable (9), the fixed plate (14) is fixedly installed outside the turntable (9) and is symmetrical with the lower clamping plate (13), the bolt (15) penetrates through the fixed plate (14) and is threadedly connected with the fixed plate (14).

6. A rotating apparatus for processing of high speed guardrails according to claim 1 characterized in that: The bottom end of the bolt (15) is fixedly provided with a bearing, and the outer ring of the bearing is fixedly embedded in the center of the upper clamping plate (16), the electric push rod (11) has two groups, the output end of the electric push rod (11) penetrates through the support (5) and is fixedly connected to the bottom of the bearing table (10), and the electric push rod (11) is connected in series and electrically connected with the external power source.

7. The rotating apparatus for processing of high speed guardrails according to claim 1, characterized in that: The telescopic rod (1002) is fixedly installed on the bearing table (10) and arranged in a matrix, the top plate (1001) is fixedly installed at the top of the telescopic rod (1002), and the top plate (1001) is made of rubber.

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