Modularized flexible material packaging production line

Abstract

The utility model relates to the technical field of furniture production, and discloses a modularized flexible material packaging production line which comprises a flexible module wood board furniture packaging assembly, a cutting assembly, a detector, a sorting and conveying mechanism, a stacking machine, a packaging box conveying mechanism, a box sealing machine and the like. All the assemblies work cooperatively, a series of automatic packaging processes including material conveying, cutting, detecting, sorting, stacking and box sealing are achieved, and a complete and efficient packaging production line system is formed. According to the wood board furniture cutting device, a large amount of wood chips can be generated in the wood board furniture cutting process, and the wood chips can be effectively captured through suction force generated by the draught fan and are prevented from splashing around in the cutting area. In this way, cleanliness of the cutting assembly and the surrounding environment of the cutting assembly is kept, wood chips are prevented from splashing to operators or other equipment, and potential hazards to the health of the operators and interference to normal operation of other equipment are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to furniture production technical field especially relates to a modular flexible material packaging production line. BACKGROUND

[0002] With the improvement of consumer living standards and the change of consumption concept, the demand for individualization and customization of furniture is increasingly booming. Consumers are no longer satisfied with the same furniture style, but expect to customize unique furniture products according to their living space, living habits and aesthetic preferences, such as furniture of different sizes, materials, colors and functional combinations, which requires furniture manufacturing enterprises to flexibly adjust production processes and packaging methods to meet diversified customization needs.

[0003] However, in the existing technology, there are the following deficiencies: in the traditional cutting process of wooden furniture, there is no effective wood chip collection device or the collection device is not effective, resulting in the wood chips flying freely in the cutting area. This makes the cutting assembly and its surrounding environment quickly contaminated by wood chips, and the cleaning work is heavy and time-consuming, increasing the equipment maintenance cost and downtime.

[0004] Some traditional complex mechanical transmission structures such as multi-stage gear transmission or chain transmission are prone to cause large power loss and low transmission efficiency due to factors such as friction and inertia between components during power transmission. This may result in insufficient and stable power supply to each component when multiple execution components (such as multiple fan blades) need to work together, affecting the overall performance of the equipment. Therefore, the technical personnel in the field provide a modular flexible material packaging production line to solve the problems existing in the above. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the shortcomings in the prior art and provides a modular flexible material packaging production line. To achieve the above purpose, the utility model provides the following technical scheme: mainly composed of flexible module wooden furniture packaging assembly, cutting assembly, detector, sorting conveying mechanism, palletizer, packaging box conveying mechanism and box sealing machine. Each component works cooperatively to realize a series of automatic packaging processes from material conveying, cutting, detection, sorting, palletizing to sealing, forming a complete and efficient packaging production line system.

[0006] Preferably, the inside is equipped with a conveyor belt, which serves as the initial transportation carrier of the material and can stably convey the material from the starting end of the production line to the subsequent processing link. The running speed and power can be adjusted according to the actual production needs to adapt to the conveying requirements of different materials and ensure smooth flow of materials in the entire packaging process.

[0007] Preferably, a plurality of dust removal fans are arranged in the mounting groove at the middle position of the outer side wall, and are arranged in a linear array.

[0008] Preferably, a plurality of dust removal fans are arranged in the mounting groove at the middle position of the outer side wall, and are arranged in a linear array.

[0009] Preferably, the outer side wall of the cutting assembly is provided with a plurality of dust removal fans arranged in a linear array at the middle position of the outer side wall.

[0010] Preferably, the outer side wall of the cutting assembly is provided with a plurality of dust removal fans arranged in a linear array at the middle position of the outer side wall.

[0011] Preferably, the outer side wall of the cutting assembly is provided with a plurality of dust removal fans arranged in a linear array at the middle position of the outer side wall.

[0012] Preferably, the outer side wall of the cutting assembly is provided with a plurality of dust removal fans arranged in a linear array at the middle position of the outer side wall.

[0013] The utility model has the advantages of:

[0014] 1. In the process of cutting wooden furniture, a large amount of wood chips will be generated, the suction force generated by the fan can effectively capture the wood chips, preventing them from splashing around the cutting area. This not only maintains the cleanliness of the cutting assembly and its surrounding environment, but also avoids the splashing of wood chips on the operator or other equipment, reducing the potential harm to the operator's health and the interference with the normal operation of other equipment.

[0015] 2. In the utility model, the stacker accurately grabs the material through the suction cup and neatly stacks according to the preset stacking rules, avoiding the problems of uneven placement and extrusion deformation of the material during manual stacking, ensuring the stability and safety of the product in the packaging box. The automatic sealing operation of the sealing machine ensures the sealing quality of the packaging box, effectively preventing the product from being damaged, damp or contaminated during transportation and storage, further ensuring the integrity and quality reliability of the product, reducing product quality complaints and after-sales costs caused by improper packaging.

[0016] 3. In the utility model, the transmission belt is connected to the transmission gear to drive the fan blade to rotate, which has higher transmission efficiency compared to some traditional complex mechanical transmission structures (such as multi-stage gear transmission or chain transmission). The transmission belt can effectively transmit the power of the motor cabinet to multiple transmission gears, reducing the loss of power during transmission and ensuring that multiple fan blades can obtain sufficient power to generate strong suction, thereby more efficiently removing wood chips and other impurities generated during cutting. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the shaft side structure of the utility model;

[0018] Figure 2 is a schematic diagram of the overall structure of the utility model;

[0019] Figure 3 is a side view schematic diagram of the utility model

[0020] Figure 4 is a top view schematic diagram of the utility model;

[0021] Figure 5 is a schematic diagram of the structure of the transmission belt, fan blade and transmission gear.

[0022] Legend: 1, flexible module wooden furniture packaging assembly; 2, cutting assembly; 3, detector; 4, sorting and conveying mechanism; 5, stacker; 6, packaging box conveying mechanism; 7, sealing machine;

[0023] 101, conveying belt;

[0024] 201, motor cabinet; 202, dust removal fan; 203, air cylinder; 204, mounting seat; 205, cutting blade; 206, fan blade; 207, transmission belt; 208, transmission gear; 209, mounting groove;

[0025] 401. sorting roller;

[0026] 501, suction cup. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] Referring to Figure 1 — Figure 5 A modular flexible material packaging production line, the material is placed on the conveying belt 101 of the flexible modular wood furniture packaging assembly 1. The conveying belt 101 advances the material forward at a stable speed and uniform power. The inner side wall of the cutting assembly 2 is provided with a mounting groove 209 on both sides, and the mounting groove 209 is used for installing and fixing the dust removal fan 202. When the material reaches the working area of the cutting assembly 2, the motor in the motor cabinet 201 starts to drive the transmission gear 208 to rotate, and through the linkage action of the transmission belt 207, a plurality of fan blades 206 rotate at high speed to generate strong suction. For example, when a batch of wood boards are cut, a large amount of wood chips generated during the cutting process are orderly sucked into the dust removal fan 202 under the action of suction, effectively avoiding the wood chips flying in the workshop, so that the cutting area always remains relatively clean, and also prevents the wood chips from interfering with or damaging subsequent equipment such as the detector 3. At the same time, after receiving the instruction, the air cylinder 203 pushes the movable rod to move downward stably, and the mounting seat 204 and the cutting blade 205 descend accurately, and according to the pre-set cutting size requirement, the wood material on the conveying belt 101 is accurately cut to adapt to the packaging needs of different furniture products. The material after cutting continues to move forward on the conveying belt 101, and when it reaches the rear end of the cutting assembly 2 close to the outer side wall of the flexible modular wood furniture packaging assembly 1, the detector 3 starts quickly. The detector 3 adopts advanced visual detection technology to quickly scan and analyze key parameters such as the surface quality and size accuracy of the material. For example, for a cut wood board, the detector 3 can accurately identify whether there are scratches, cracks and other defects on the surface of the wood board, and whether the length, width and thickness meet the standard tolerance range. According to the detection result, the material is conveyed to the sorting conveying mechanism 4.

[0029] In the sorting conveying mechanism 4, the sorting rollers 401 rotate in order under the drive of the motor. Assuming that the sorting rules set by the enterprise are to transport qualified wood material to the right channel for packaging of high-end furniture products, and to transport wood material with slight defects but still usable to the left channel for packaging of ordinary furniture products. When the material enters the sorting conveying mechanism 4, the sorting rollers 401 accurately sort it to the corresponding channel according to the detection information of the material. After sorting, the qualified material moves to the predetermined position above the packaging box conveying mechanism 6 under the continuous conveying of the sorting conveying mechanism 4. At this time, the stacking machine 5 starts to work. The suction cups 501 at the output end of the stacking machine 5 stably adsorb the material under the precise command of the control system according to the pre-programmed motion trajectory and grasping rules. For example, for wood materials of different shapes and sizes, the stacking machine 5 can automatically adjust the adsorption angle and strength of the suction cups 501, and neatly stack the material in the packaging box on the packaging box conveying mechanism 6 according to the compact and stable stacking rules. The stacking machine 5 ensures the efficiency and accuracy of each material grasping and stacking operation through advanced control algorithms, greatly improving the overall work efficiency of the packaging production line. When the material is stacked in the packaging box according to the established stacking method, the packaging box conveying mechanism 6 stably conveys the packaging box containing the material to the sealing machine 7. The sealing machine 7 automatically starts to complete a series of sealing operations such as folding the box cover, applying glue, and sticking tape through the mechanical arm and automatic control system, so that the packaging box is tightly sealed. Finally, the packaged product is successfully conveyed to the warehouse storage area, waiting for subsequent shipping instructions and transportation arrangements.

[0030] Through the practical application of the modular flexible material packaging production line, the furniture production enterprise realizes efficient, accurate and automated operation process in the material packaging link, significantly improving the packaging quality and production efficiency.

[0031] Working principle: the material is first placed on the conveyor belt 101 of the flexible module wood furniture packaging assembly 1, the conveyor belt 101 stably forwards the material, when the material reaches the cutting assembly 2 position, the cutting assembly 2 starts to work. The motor cabinet 201 starts, drives the transmission gear 208 to rotate, through the transmission of the transmission belt 207, synchronously rotates multiple fan blades 206, generates strong suction, sucks the wood chips and other impurities generated in the cutting process into the inside of the dust removal fan 202, prevents the wood chips from flying around in the cutting area, maintains the cleanliness of the working environment and reduces the influence of the wood chips on the subsequent equipment. At the same time, the cylinder 203 drives the movable rod to move downward, drives the mounting seat 204 and the cutting blade 205 to descend, accurately cuts the material on the conveyor belt 101 to meet different size requirements, and the cut material continues to move forward on the conveyor belt 101, when it reaches the end position near the outside wall of the flexible module wood furniture packaging assembly 1 at the rear end of the cutting assembly 2, the detector 3 detects the material. The detector 3 can use various detection technologies, such as visual detection, size detection, etc., to judge the quality, size specification, etc. of the material.

[0032] According to the detection result of the detector 3, the material is conveyed to the sorting conveying mechanism 4. The sorting roller 401 inside the sorting conveying mechanism 4 rotates under the power drive, sorts the material according to the pre-set rules, for example, conveys the qualified material and the unqualified material to different paths respectively, or sorts the material to the corresponding area according to different sizes or types, so as to be processed differently subsequently. The qualified material after sorting is moved to above the packaging box conveying mechanism 6 under the conveying of the sorting conveying mechanism 4. At this time, the stacker 5 starts, the suction cup 501 at the output end of the stacker 5 adsorbs the material and neatly stacks it in the packaging box on the packaging box conveying mechanism 6 according to certain stacking rules. The stacker 5 can realize precise material grabbing and stacking operation through pre-programmed motion trajectory and control algorithm, improve the efficiency and accuracy of stacking.

[0033] When the material is stacked in the packaging box, the packaging box conveying mechanism 6 conveys the packaging box containing the material to the box sealing machine 7. The box sealing machine 7 seals the packaging box, such as folding the box cover, sticking the tape, etc., so as to seal the packaging box and complete the whole material packaging process. The packaged product can be conveyed to the warehouse or shipping area, waiting for further processing or transportation.

[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A modular flexible goods packaging production line comprising a flexible modular panel furniture packaging assembly (1), characterized in that, The flexible module wood furniture packaging assembly (1) is internally provided with a conveying belt (101), and the outer side wall of the flexible module wood furniture packaging assembly (1) is provided with a cutting assembly (2); the inner side wall of the cutting assembly (2) is provided with an installation groove (209) at the middle position of the two sides; the inner side wall of the two installation grooves (209) is provided with a plurality of dust removal fans (202); the two groups of dust removal fans (202) are linearly arranged; each dust removal fan (202) comprises a shell; the inner side wall of each shell is rotatably connected with a transmission gear (208); the outer side wall of each group of transmission gears (208) is sleeved with a transmission belt (207); the output end of each transmission gear (208) is rotatably connected with a fan blade (206); the middle position of the two side walls of the cutting assembly (2) is provided with a motor cabinet (201); the output end of the two motor cabinets (201) is connected with the input end of the corresponding transmission gear (208).

2. A modular flexible material packaging line according to claim 1, characterized in that: The top middle position of the cutting assembly (2) is provided with a gas cylinder (203), the output end of the gas cylinder (203) penetrates the bottom middle position of the cutting assembly (2), and the output end of the gas cylinder (203) is connected with a movable rod, the bottom of the movable rod is provided with a mounting seat (204), and the mounting seat (204) is connected with a cutting blade (205).

3. A modular flexible material packaging line according to claim 2, characterized in that: The rear end of the cutting assembly (2) and the outer side wall end position of the flexible module wood furniture packaging assembly (1) are provided with a detector (3).

4. A modular flexible material packaging line according to claim 3, characterized in that: The rear side wall of the flexible module wood furniture packaging assembly (1) is attached with a sorting conveying mechanism (4), the inner side wall of the sorting conveying mechanism (4) is rotatably connected with a plurality of arrayed sorting rollers (401) at the middle top position, and the bottom of the sorting conveying mechanism (4) is provided with a packaging box conveying mechanism (6).

5. A modular flexible material packaging line according to claim 4, characterized in that: The rear side position of the packaging box conveying mechanism (6) and the right side of the sorting conveying mechanism (4) are provided with a stacking machine (5), and the output end of the stacking machine (5) is provided with a suction disc (501).

6. A modular flexible material packaging line according to claim 5, characterized in that: The outer side wall right end position of the packaging box conveying mechanism (6) is provided with a sealing machine (7).

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