Batch pressurizing device for material forming

By designing a batch pressing device for material forming, using cylinders, drive motors, and transmission systems, the problems of low efficiency and mold offset in existing devices were solved, and batch processing and stable forming were achieved.

CN223791043UActive Publication Date: 2026-01-13张皓
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Patent Information

Application Number
CN202520150253.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2026-01-13
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing molding and pressurizing devices can only process one product at a time, which is inefficient, and the mold is prone to horizontal displacement under pressure, affecting the molding effect.

Method used

A batch pressing device for material forming was designed, including a worktable, a pushing component, a stamping component, and a feeding component. It adopts a cylinder, a drive motor, a slide rail, and a transmission system to realize batch processing of materials and stable positioning of molds. The mold plate and limit groove are set to ensure that the mold does not deviate.

Benefits of technology

It improved production efficiency, achieved batch processing of materials and stability of molding effects, avoided mold deviation, and improved processing efficiency and molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a batch pressurizing device for material forming, and belongs to the technical field of pressurizing devices. The stamping device comprises a workbench, a pushing assembly, a stamping assembly and a feeding assembly, the pushing assembly is connected to the interior of the workbench, and the stamping assembly and the feeding assembly are both connected to the upper side of the workbench; the interior of the workbench is detachably connected with a mold plate, and the interior of the workbench is further provided with a first limiting groove; the pushing assembly comprises an air cylinder, and the air cylinder is fixedly connected to the inner bottom of the workbench. According to the pressure device, the stamping assembly and the pushing assembly are matched, so that the pressure device can process materials needing to be formed in batches, the production efficiency is effectively improved, different die plates can be replaced according to requirements, and the pressure device is more practical; according to the die, the die plate and the first limiting groove are arranged, so that the die is prevented from deviating in the horizontal direction, and the effect that materials are pressed and formed in the die is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of pressurization device technology, and in particular to a batch pressurization device for material forming. Background Technology

[0002] Material forming pressurization equipment is a device used to apply pressure during material processing to ensure that raw materials are formed in a specific mold according to a predetermined shape and size, meeting the diverse needs of different industries for transforming materials from their initial form into the desired product.

[0003] However, the existing molding and pressing devices have certain shortcomings that need to be improved. First, most molding and pressing devices can only process a single product at a time, and their efficiency needs to be improved.

[0004] Existing molding and pressurizing devices are prone to causing the mold to shift horizontally under pressure, which in turn affects the molding and pressurizing effect. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a batch pressing device for material forming.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A material forming batch pressurization device includes: a worktable, a pushing component, a stamping component, and a feeding component. The pushing component is connected to the inside of the worktable, the stamping component is connected to the upper side of the worktable, and the feeding component is connected to the outer side of the stamping component. Transmission machines are connected to both sides of the worktable.

[0008] The workbench is also provided with a first limiting groove inside, and a mold plate is detachably connected inside the first limiting groove.

[0009] The pushing component includes a cylinder, which is fixedly connected to the inner bottom of the worktable. The telescopic end of the cylinder is fixedly connected to a support plate, which is slidably connected to a first limiting groove. The upper end of the support plate is detachably connected to a release module.

[0010] As a further description of the above technical solution:

[0011] The stamping assembly includes a gantry frame, which is fixedly connected to the upper end of the workbench, and slide rails are fixedly connected to both sides of the inner wall of the gantry frame.

[0012] As a further description of the above technical solution:

[0013] The stamping assembly also includes a stamping plate, which is slidably connected between the two sets of slide rails. The upper end of the stamping plate has a third limiting hole on both sides, and the upper end of the stamping plate is fixedly connected with two sets of shafts.

[0014] As a further description of the above technical solution:

[0015] The stamping assembly also includes a rotating shaft, the two ends of which pass through two sets of the third limiting holes and are rotatably connected between the two sides of the inner wall of the gantry frame. A shaped roller is fixedly connected to the outer side of the rotating shaft.

[0016] As a further description of the above technical solution:

[0017] The stamping assembly also includes a drive motor, which is fixedly connected to the outside of the gantry frame. The output end of the drive motor passes through the gantry frame and is fixedly connected to one end of the rotating shaft.

[0018] As a further description of the above technical solution:

[0019] The feeding assembly includes a support, which is fixedly connected to one side of the gantry frame.

[0020] As a further description of the above technical solution:

[0021] The feeding assembly also includes a rotating disc, which passes through the gantry frame and is fixedly connected to the other end of the rotating shaft. A transmission rod is rotatably connected to one side of the rotating disc, and a rotating wheel is rotatably connected to one end of the transmission rod. The rotating wheel is rotatably connected to the outside of the support.

[0022] As a further description of the above technical solution:

[0023] The rotating wheel and the support are connected to a set on both sides of the gantry.

[0024] As a further description of the above technical solution:

[0025] A fixing rod is fixedly connected between the two sets of rotating discs, and a scraper is detachably connected to one side of the fixing rod.

[0026] This utility model has the following beneficial effects:

[0027] 1. In this utility model, the pressing component and the pushing component work together to enable the pressurizing device to process the materials to be formed in batches, which effectively improves production efficiency. Furthermore, different mold plates can be replaced according to requirements, making it more practical.

[0028] 2. In this utility model, the mold plate and the first limiting groove are designed to prevent the mold from shifting in the horizontal direction, thus ensuring the effect of pressing and forming the material in the mold. Attached Figure Description

[0029] Figure 1 This invention provides a schematic diagram of the overall structure of a batch pressing device for material forming. Figure 1 ;

[0030] Figure 2 This invention provides a schematic diagram of the overall structure of a batch pressing device for material forming. Figure 2 ;

[0031] Figure 3 This is a schematic cross-sectional view of a material forming batch pressurization device proposed in this utility model. Figure 1 ;

[0032] Figure 4 This is a schematic cross-sectional view of a material forming batch pressurization device proposed in this utility model. Figure 2 ;

[0033] Figure 5 Schematic diagram of the cross-sectional structure of the push component of the material forming batch pressurization device proposed in this utility model. Figure 1 ;

[0034] Figure 6 Schematic diagram of the cross-sectional structure of the push component of the material forming batch pressurization device proposed in this utility model. Figure 2 .

[0035] Legend:

[0036] 101. Workbench; 102. Mold plate; 103. First limiting groove; 201. Cylinder; 202. Support plate; 203. Demounting module; 300. Gantry frame; 301. Drive motor; 302. Rotating shaft; 303. Irregular roller; 304. Shaft bar; 305. Third limiting hole; 306. Stamping plate; 4. Transmission machine; 400. Support; 401. Rotating disc; 402. Transmission rod; 403. Rotating wheel; 404. Fixed rod; 405. Scraper. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Reference Figures 1-6 An embodiment of a material forming batch pressurization device provided by this utility model:

[0039] like Figures 1-2 As shown, to facilitate batch pressing of materials to be formed by users, this solution provides a material forming batch pressing device, including: a worktable 101, a pushing component, a stamping component, and a feeding component. The pushing component is connected to the inside of the worktable 101, the stamping component is connected to the upper side of the worktable 101, and the feeding component is connected to the outside of the stamping component. Both sides of the worktable 101 are connected to a conveyor 4. The worktable 101 also has a first limiting groove 103 inside, and a mold plate 102 is detachably connected inside the first limiting groove 103. The mold plate 102 can be replaced with different sizes according to product needs, which is flexible and practical.

[0040] like Figures 1-2 As shown, in order to facilitate users to perform batch pressurization operations on the materials to be formed, the pushing component set in this solution includes a cylinder 201. The cylinder 201 is fixedly connected to the inner bottom of the worktable 101. The telescopic end of the cylinder 201 is fixedly connected to a support plate 202. The support plate 202 is slidably connected in the first limiting groove 103. The upper end of the support plate 202 is detachably connected to a release module 203, which can be replaced with the corresponding size according to the mold plate 102, which is flexible and practical; thus realizing the function of batch ejecting the formed materials.

[0041] like Figures 3-4 As shown, to facilitate batch pressing of materials to be formed by users, the stamping assembly in this solution includes a gantry frame 300, which is fixedly connected to the upper end of the worktable 101. Slide rails are fixedly connected to both sides of the inner wall of the gantry frame 300. The stamping assembly also includes a stamping plate 306, which is slidably connected between two sets of slide rails. Third limiting holes 305 are opened on both sides of the upper end of the stamping plate 306, and two sets of shafts 304 are fixedly connected to the upper end of the stamping plate 306. The component also includes a rotating shaft 302, with both ends of the rotating shaft 302 passing through two sets of third limiting holes 305 and rotatably connected between the two sides of the inner wall of the gantry frame 300. A shaped roller 303 is fixedly connected to the outer side of the rotating shaft 302. The stamping assembly also includes a drive motor 301, which is fixedly connected to one side of the gantry frame 300. The output end of the drive motor 301 passes through the gantry frame 300 and is fixedly connected to one end of the rotating shaft 302. This realizes the function of batch pressing of materials to be formed.

[0042] like Figures 5-6As shown, to facilitate batch pressing of materials to be molded by users, the feeding assembly in this solution includes a support 400, which is fixedly connected to one side of the gantry 300. The feeding assembly also includes a rotating disc 401, which passes through the gantry 300 and is fixedly connected to the other end of the rotating shaft 302. A transmission rod 402 is rotatably connected to one side of the rotating disc 401, and a rotating wheel 403 is rotatably connected to one end of the transmission rod 402. The rotating wheel 403 is rotatably connected to the outside of the support 400. A set of rotating wheels 403 and supports 400 are connected to both sides of the gantry 300. A fixing rod 404 is fixedly connected between the two sets of rotating wheels 403. A scraper 405 is detachably connected to one side of the fixing rod 404. The scraper can be replaced with a silicone plate or other materials depending on the properties of different materials. Together with the conveyor 4, the function of batch conveying materials to be molded is realized.

[0043] In this design, all detachable connectors are connected by bolts.

[0044] Working principle: When using the material forming batch pressurization device of this utility model, the operator fixes the workbench 101 to the horizontal ground with bolts, installs the pushing component inside the workbench 101, and installs the stamping component and the feeding component on the upper side of the workbench 101 respectively.

[0045] When this utility model is needed to perform batch pressing operations on materials that need to be formed, the drive motor 301 is started. The output end of the drive motor 301 drives the rotating shaft 302 to rotate. The rotating shaft 302 drives the irregular roller 303 to rotate. The irregular roller 303 drives the shaft 304 to move. The shaft 304 drives the stamping plate 306 to slide, thereby realizing the function of stamping and forming the material.

[0046] When this utility model is needed to perform batch demolding of formed materials, the cylinder 201 is activated. The telescopic end of the cylinder 201 drives the pallet 202 to move, and the pallet 202 drives the demolding module 203 to move, thereby realizing the function of batch demolding of formed materials, which is simple and efficient.

[0047] As the drive motor 301 rotates, the rotation of the rotating shaft 302 drives the rotating disk 401 to rotate. The rotating disk 401 drives the transmission rod 402 to move, the transmission rod 402 drives the rotating wheel 403 to rotate, the rotating wheel 403 drives the fixed rod 404 to move, and the fixed rod 404 drives the scraper 405 to move, pushing the material to be processed on the conveyor 4 onto the worktable 101. At the same time, the stamped material is extruded onto the next conveyor 4, thus realizing the function of automated and continuous conveying of the material to be processed and the stamped material. One motor drives two mechanisms simultaneously, which is practical and convenient.

[0048] All electrical components mentioned in this article are electrically connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The detailed description of known functions and known components is omitted in the specific embodiments disclosed herein. To ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A batch pressing device for material forming, characterized in that: It includes a worktable (101), a pushing component, a stamping component, and a feeding component. The pushing component is connected to the inside of the worktable (101), the stamping component is connected to the upper side of the worktable (101), and the feeding component is connected to the outside of the stamping component. Both sides of the worktable (101) are connected to a conveyor (4). The workbench (101) is also provided with a first limiting groove (103), and a mold plate (102) is detachably connected inside the first limiting groove (103); The pushing component includes a cylinder (201), which is fixedly connected to the inner bottom of the workbench (101). The telescopic end of the cylinder (201) is fixedly connected to a support plate (202), which is slidably connected to a first limiting groove (103). The upper end of the support plate (202) is detachably connected to a release module (203).

2. The material forming batch pressurization device according to claim 1, characterized in that: The stamping assembly includes a gantry frame (300), which is fixedly connected to the upper end of the workbench (101), and slide rails are fixedly connected to both sides of the inner wall of the gantry frame (300).

3. The material forming batch pressing device according to claim 2, characterized in that: The stamping assembly also includes a stamping plate (306), which is slidably connected between the two sets of slide rails. The upper end of the stamping plate (306) is provided with a third limiting hole (305) on both sides. The upper end of the stamping plate (306) is fixedly connected with two sets of shafts (304).

4. The material forming batch pressurization device according to claim 3, characterized in that: The stamping assembly also includes a rotating shaft (302), the two ends of which pass through two sets of the third limiting holes (305) and are rotatably connected between the two sides of the inner wall of the gantry frame (300). A shaped roller (303) is fixedly connected to the outer side of the rotating shaft (302).

5. The material forming batch pressing device according to claim 4, characterized in that: The stamping assembly also includes a drive motor (301), which is fixedly connected to the outside of the gantry (300). The output end of the drive motor (301) passes through the gantry (300) and is fixedly connected to one end of the rotating shaft (302).

6. The material forming batch pressurization device according to claim 2, characterized in that: The feeding assembly includes a support (400), which is fixedly connected to one side of the gantry (300).

7. The material forming batch pressing device according to claim 6, characterized in that: The feeding assembly also includes a rotating disc (401), which passes through the gantry frame (300) and is fixedly connected to the other end of the rotating shaft (302). A transmission rod (402) is rotatably connected to one side of the rotating disc (401), and a rotating wheel (403) is rotatably connected to one end of the transmission rod (402). The rotating wheel (403) is rotatably connected to the outside of the support (400).

8. The material forming batch pressing device according to claim 7, characterized in that: The rotating wheel (403) and the support (400) are each connected to a set on both sides of the gantry (300).

9. A batch pressing device for material forming according to claim 7, characterized in that: A fixing rod (404) is fixedly connected between the two sets of rotating discs (403), and a scraper (405) is detachably connected to one side of the fixing rod (404).