Electric vehicle charging pile shell and charging pile thereof
By designing a through-hole strip in the casing of the electric vehicle charging station to separate the signal line and charging line channels, combined with a concealed mounting section and heat dissipation holes, the shortcomings of existing charging station casings in terms of functional integration, ease of use, and safety are solved, achieving a more efficient circuit layout and equipment stability, and improving user experience and equipment lifespan.
Patent Information
- Application Number
- CN202520300660.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing electric vehicle charging pile casings are inadequate in terms of functional integration, ease of use, and safety. In particular, they have problems with the convenience of storing and placing charging cables and charging guns, cable layout, and internal space design, which affect service life and user experience, and make it difficult to meet the needs of intelligent development of charging piles.
A charging pile housing consisting of a front housing and a rear housing is designed. The housing is divided into channels for signal lines and charging lines by setting through strip holes. Combined with a hidden mounting part and an inclined surface design, the lines can be arranged in a classified manner. A cavity is set on the top of the housing to connect with the channels, and is equipped with heat dissipation holes and positioning units to improve structural stability and heat dissipation efficiency.
It achieves an orderly line layout, reduces signal interference and safety hazards, improves maintenance efficiency and equipment stability, enhances ease of use and safety, and strengthens the overall structural strength and aesthetics of the charging pile.
Smart Images

Figure CN223791332U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to charging piles, and more particularly to the outer shell of an electric vehicle charging pile and the charging pile itself. Background Technology
[0002] With the booming development of the electric vehicle industry, the design and performance of the charging pile's casing are crucial as a key supporting facility. As the application scenarios for electric vehicles become increasingly diverse and widespread, higher demands are being placed on the charging pile casing in terms of functional integration, ease of use, and safety.
[0003] Currently, various designs exist for the casing of electric vehicle charging stations. For example, Chinese utility model patent application number 201120216787.7 and authorization announcement number CN 202159987 U discloses a casing for an electric vehicle charging station. This casing consists of an aluminum alloy front panel and a C-shaped barrel connected by a plug-in mechanism, offering advantages such as rust resistance, corrosion resistance, moisture resistance, and impact resistance, thus meeting the basic needs of outdoor charging stations to a certain extent. However, its functional design is relatively simple, focusing only on optimizing the casing material and structural connection method, without fully considering the convenience of storing and placing the charging gun and charging cable during charging. In actual use, users often need to organize the charging cable themselves, and the charging gun lacks a dedicated and stable placement location, easily leading to tangled and worn charging cables, and damage caused by careless placement of the charging gun, affecting the lifespan of the charging station and the user's charging experience.
[0004] Furthermore, existing charging pile casings have shortcomings in internal space layout and cable channel design. The lack of rational planning for cable routing and storage space results in cluttered internal wiring, increasing installation and maintenance difficulty and posing safety hazards such as an increased risk of short circuits. With the trend towards intelligent charging piles, more functional modules need to be integrated into the casing, a requirement that current casing designs cannot meet, thus limiting further upgrades to charging pile technology. Therefore, developing an electric vehicle charging pile casing with superior functional integration, ease of use, and safety is of significant practical importance. Utility Model Content
[0005] This utility model addresses the shortcomings of existing technologies by providing an electric vehicle charging pile housing and the charging pile itself.
[0006] To solve the above-mentioned technical problems, the present invention provides a solution through the following technical method:
[0007] The outer shell of an electric vehicle charging station includes a front shell and a rear shell, which are fixedly connected by fasteners to form the shell.
[0008] The shell has a strip-shaped hole that runs through the front and rear shells. The shell has a left channel and a right channel on each side. The strip-shaped hole is located between the left channel and the right channel. The top of the shell has a chamber. The left channel and the right channel are connected to the chamber.
[0009] The top side wall of the strip-shaped hole is provided with a mounting part for mounting the charging gun. The lower end face of the mounting part is provided with a wire hole with an opening facing downward for the charging cable to enter and exit. The side of the mounting part is provided with a gun hole for placing the charging gun. Both the wire hole and the gun hole are connected to the chamber.
[0010] Preferably, the mounting part is hidden inside the strip hole, the upper end of the mounting part is provided with an inclined surface, the gun hole is provided on the inclined surface, and the opening of the gun hole is opened downward.
[0011] Preferably, part of the mounting section is integrally formed on the front housing, and the other part is integrally formed on the rear housing. Half of the wire hole is located on the front housing, and the other half is located on the rear housing. The plate surface where the inclined surface is located is integrally formed on the front housing.
[0012] Preferably, the top front end face of the front housing is provided with a mounting hole for mounting the display screen, and the mounting hole communicates with the cavity.
[0013] Preferably, a number of heat dissipation holes are provided on one side wall of the strip-shaped hole, and all heat dissipation holes are connected to the right channel.
[0014] Preferably, a number of positioning units are provided on both sides of the inner wall of the rear housing. The positioning unit includes a first column and a second column. Bolt holes and positioning grooves are provided on both sides of the inner wall of the front housing. Fasteners are threadedly connected to the first column through the bolt holes, and the second column is engaged in the positioning groove.
[0015] Preferably, both the front and rear housings are provided with a number of grooves, all of which are distributed around the strip-shaped hole.
[0016] Electric vehicle charging station, including the outer casing of the electric vehicle charging station.
[0017] This utility model, by adopting the above technical solution, has significant technical effects:
[0018] (1) The left channel is set to allow signal lines to pass through, and the right channel is set to allow charging lines to pass through, making the line layout more orderly and effectively avoiding the situation of line tangling and chaos.
[0019] (2) The separation of strong and weak power lines greatly reduces the signal interference that the charging line may cause to the signal line, effectively ensuring the accuracy and stability of the control signal transmission of the charging pile and ensuring the normal operation of all functions of the charging pile.
[0020] (3) When a line fault occurs, maintenance personnel can quickly locate the faulty line based on the line function and channel division, without having to check each line in a complex network, which greatly improves the efficiency of maintenance and repair and reduces maintenance costs.
[0021] (4) The isolation arrangement of strong and weak power lines significantly reduces the possibility of safety accidents such as short circuits and leakage caused by mutual contact of lines, creating a safer and more reliable charging environment for charging pile users. Attached Figure Description
[0022] Figure 1 This is a structural schematic diagram of the first position state of this utility model.
[0023] Figure 2 This is a structural schematic diagram of the second position state of this utility model.
[0024] Figure 3 This is a schematic diagram of the rear shell structure.
[0025] Figure 4 yes Figure 3 A magnified view of part A in the diagram.
[0026] The names of the body parts referred to by the numbers in the above attached diagrams are as follows:
[0027] 1—Front housing
[0028] 2—Rear shell, 21—First column, 22—Second column
[0029] 10—Strip hole, 11—Left channel, 12—Right channel, 13—Mounting part, 14—Mounting hole, 15—Heat dissipation hole, 130—Inclined surface, 131—Wire hole, 132—Gun hole, 20—Groove Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1-4 The present invention will be further described in detail with reference to the embodiments.
[0031] Example 1
[0032] The electric vehicle charging pile housing includes a front housing 1 and a rear housing 2. The front housing 1 and the rear housing 2 are fixedly connected by fasteners, which are screws.
[0033] The housing has a strip-shaped hole 10 that runs through the front housing 1 and the rear housing 2. A left channel 11 and a right channel 12 are respectively provided on both sides of the housing. The left channel 11 is used for signal lines, and the right channel 12 is used for charging lines. The strip-shaped hole 10 is located between the left channel 11 and the right channel 12. The strip-shaped hole 10 divides the housing into two channels and also reduces the weight of the housing. A chamber is located at the top of the housing, and both the left channel 11 and the right channel 12 communicate with the chamber. The left channel 11 and the right channel 12 extend through the bottom of the housing.
[0034] The top side wall of the strip-shaped hole 10 is provided with a mounting part 13 for mounting the charging gun. The lower end face of the mounting part 13 is provided with a wire hole 131 with an opening facing downward for the charging cable to enter and exit. The charging cable passes through the right channel 12 and extends into the wire hole 131 and connects to the charging gun. The side of the mounting part 13 is provided with a gun hole 132 for placing the charging gun. Both the wire hole 131 and the gun hole 132 are connected to the chamber. When not charging, the charging head of the charging gun is placed in the gun hole 132. When charging, the charging gun is taken out from the gun hole 132.
[0035] The strip-shaped hole 10 on the housing connects the front housing 1 and the rear housing 2, dividing the housing into a left channel 11 for signal lines and a right channel 12 for charging lines, thus enabling categorized wiring arrangement and reducing the weight of the housing. A chamber is located at the top of the housing, connecting both the left and right channels 11 and extending through the bottom of the housing, facilitating overall wiring layout. The mounting portion 13 on the top side wall of the strip-shaped hole 10 has a wire hole 131 on its lower end face and a gun hole 132 on its side, both communicating with the chamber. The charging line passes through the right channel 12 and extends into the wire hole 131 to connect to the charging gun. When not charging, the charging head of the charging gun is placed in the gun hole 132; when charging, it is removed from the gun hole 132. This design facilitates the placement and retrieval of the charging gun, improving the convenience and practicality of the charging station.
[0036] The mounting part 13 is hidden inside the strip hole 10. The upper end of the mounting part 13 is provided with an inclined surface 130, and the gun hole 132 is provided on the inclined surface 130. The opening of the gun hole 132 faces downward, and the gun head of the charging gun can be installed in the strip hole 10. When the gun head of the charging gun is installed in the mounting part 13, the gun head is hidden in the gun hole 132 and is in the highest position, which prevents rain and snow from wetting the gun head of the charging gun and enhances the protective performance of the charging gun. At the same time, the hidden design also makes the appearance of the charging pile more concise and beautiful, and improves the convenience and practicality of the charging pile.
[0037] The mounting part 13 is partially integrally formed on the front housing 1 and partially integrally formed on the rear housing 2. Half of the wire hole 131 is located on the front housing 1 and the other half on the rear housing 2. The plate surface containing the inclined surface 130 is integrally formed on the front housing 1. The integral forming of one part on the front housing 1 and the other part on the rear housing 2 makes the connection between the mounting part 13 and the housing more stable, effectively reducing assembly steps, significantly improving production efficiency, and lowering production costs. The wire holes 131 are evenly distributed on the front and rear housings, allowing for better fit during charging cable installation, ensuring stable cable entry and exit, and reducing the risk of line failure due to improper installation.
[0038] The top front surface of the front housing 1 has mounting holes 14 for installing a display screen, which communicate with the cavity. The mounting holes 14 provide precise positioning for the display screen installation, simplifying the installation process, reducing installation difficulty, and improving assembly efficiency. Functionally, the communication between the mounting holes 14 and the cavity facilitates wiring between the display screen and the internal circuitry of the charging pile, ensuring stable signal transmission and enabling the display screen to correctly display key data such as charging status, power information, and cost, providing users with a clear and intuitive interactive interface and enhancing user experience. Furthermore, this design maintains the integrity of the overall structure of the charging pile's casing, preventing damage to the casing's appearance due to additional display screen installation methods, thus contributing to improved overall aesthetics and practicality of the charging pile.
[0039] A number of heat dissipation holes 15 are provided on one side wall of the strip-shaped hole 10, and all heat dissipation holes 15 are connected to the right channel 12. This design, with its numerous heat dissipation holes 15 on the side wall of the strip-shaped hole 10 and connection to the right channel 12, offers significant advantages. The heat dissipation holes 15 provide additional heat dissipation pathways, allowing the internal heat of the charging pile to be quickly dissipated to the external environment, effectively preventing equipment failure due to overheating and significantly improving the stability and lifespan of the charging pile. The connection to the right channel 12 cleverly utilizes the space of the charging cable channel, achieving an organic combination of heat dissipation and wiring layout, and optimizing the internal structure of the charging pile. Simultaneously, this design avoids the impact on the structural strength of the casing caused by separately opening heat dissipation holes in other locations, ensuring the overall robustness of the charging pile's outer shell. It satisfies heat dissipation requirements while maintaining the stability and aesthetic integrity of the equipment, improving the practicality and reliability of the charging pile.
[0040] The inner walls of the rear housing 2 are provided with a number of positioning units on both sides, with a total of 20 positioning units. The positioning units include a first column 21 and a second column 22. The inner walls of the front housing 1 are provided with bolt holes and positioning grooves on both sides. The screws are threadedly connected to the first column 21 through the bolt holes, and the second column 22 is engaged in the positioning groove, thereby fastening the front housing 1 to the rear housing 2.
[0041] The rear housing 2 has 20 positioning units around its perimeter. Each positioning unit includes a first column 21 and a second column 22, which, in conjunction with the corresponding bolt holes and positioning grooves on both sides of the inner wall of the front housing 1, offer significant advantages in connection design. Regarding connection stability, the screws are threaded into the first column 21 through the bolt holes, and the second column 22 engages with the positioning groove, forming a double fastening that ensures a tight connection between the front housing 1 and the rear housing 2. This effectively prevents loosening during use and significantly improves the overall structural stability of the charging pile. From an installation convenience perspective, the positioning units and corresponding structures provide precise positioning for installation, allowing installers to quickly align components, reducing installation difficulty and improving assembly efficiency. Furthermore, this structural design distributes the stress points, enhancing the overall structural strength of the housing. While ensuring the charging pile's outer shell is robust and durable, it also helps maintain the equipment's appearance integrity, extends the charging pile's lifespan, and improves its practicality and reliability.
[0042] Example 2
[0043] Example 2 is essentially the same as Example 1, except that both the front housing 1 and the rear housing 2 have a number of grooves 20, all distributed around the strip-shaped hole 10. This clever distribution of grooves 20 enhances the strength of the housing in the relatively weak area around the strip-shaped hole 10, effectively dispersing stress and reducing the risk of deformation due to external impact or long-term use, ensuring the overall structural stability of the charging pile. In terms of heat dissipation, the grooves 20 increase the surface area of the housing, helping heat dissipate more quickly. Working in conjunction with the heat dissipation holes 15 on the sidewalls of the strip-shaped hole 10, this further improves the heat dissipation efficiency of the charging pile, reducing the possibility of overheating and subsequent malfunctions. In terms of appearance design, the regularly distributed grooves 20 give the charging pile casing a more layered and stylish look. While maintaining the integrity of the device's appearance, they add a unique visual effect, enhancing the overall quality of the product, balancing practicality and aesthetics, and strengthening the charging pile's competitiveness in the market.
[0044] Example 3
[0045] Electric vehicle charging station, including the electric vehicle charging station housing in embodiment 1 or 2.
Claims
1. An electric vehicle charging pile shell, comprising a front shell (1) and a rear shell (2), the front shell (1) and the rear shell (2) are fixedly connected by fasteners and form a shell; characterized in that: the shell is provided with a strip-shaped hole (10) penetrating through the front shell (1) and the rear shell (2), the shell is provided with a left channel (11) and a right channel (12) on both sides respectively, the strip-shaped hole (10) is arranged between the left channel (11) and the right channel (12), and the top of the shell is provided with a cavity, the left channel (11) and the right channel (12) are both communicated with the cavity; the top end side wall of the strip-shaped hole (10) is provided with a mounting portion (13) for mounting a charging gun, the lower end surface of the mounting portion (13) is provided with a wire hole (131) with an opening downward and used for the charging wire to enter and exit, and the side surface of the mounting portion (13) is provided with a gun hole (132) for placing the charging gun, and the wire hole (131) and the gun hole (132) are both communicated with the cavity. The mounting portion (13) is hidden in the strip-shaped hole (10), the upper end of the mounting portion (13) is provided with an inclined surface (130), the gun hole (132) is arranged on the inclined surface (130), and the opening of the gun hole (132) is downward.
2. The electric vehicle charging station housing of claim 1, wherein: A part of the mounting portion (13) is integrally formed on the front shell (1), and the other part is integrally formed on the rear shell (2), one half of the wire hole (131) is arranged on the front shell (1), and the other half is arranged on the rear shell (2), and the plate surface where the inclined surface (130) is located is integrally formed on the front shell (1).
3. The electric vehicle charging station housing of claim 2, wherein: The top front end surface of the front shell (1) is provided with a mounting hole (14) for mounting a display screen, and the mounting hole (14) is communicated with the cavity.
4. The electric vehicle charging station housing of claim 1, wherein: A plurality of heat dissipation holes (15) are arranged on one side wall of the strip-shaped hole (10), and all the heat dissipation holes (15) are communicated with the right channel (12).
5. The electric vehicle charging station housing of claim 1, wherein: The inner walls of the rear shell (2) are both provided with a plurality of positioning units, the positioning units comprise first columns (21) and second columns (22), the inner walls of the front shell (1) are both provided with bolt holes and positioning grooves in correspondence, the fasteners are threadedly connected with the first columns (21) through the bolt holes, and the second columns (22) are clamped on the positioning grooves.
6. The electric vehicle charging station housing of claim 1, wherein: A plurality of grooves (20) are arranged on the front shell (1) and the rear shell (2), and all the grooves (20) are distributed around the strip-shaped hole (10).
7. The electric vehicle charging station housing of any one of claims 1-6, wherein: The electric vehicle charging pile shell of any one of claims 1-7 is included.
8. An electric vehicle charging station, characterized by:
Citation Information
Patent Citations
Housing used for electric automobile charging pile
CN202159987U