Automatic auxiliary material mounting assembly line

Abstract

The utility model discloses an auxiliary material automatic mounting assembly line, comprising a work bench and a cabinet body above the work bench, the work bench is provided with a conveyer belt, an auxiliary material mounting mechanism, a detection assembly and a first carrying mechanism, and the detection assembly can detect products, position the products and detect auxiliary materials; the feeding end of the conveying belt extends to the outer side of the cabinet body, and product feeding is convenient; the conveying belt, the mounting mechanism, the detection assembly and the first carrying mechanism are all arranged in the cabinet body, the conveying belt, the mounting mechanism, the detection assembly and the first carrying mechanism are controlled through the controller, and a control panel is arranged on the side face of the cabinet body. A product is conveyed to the surface mounting station from the conveying belt, the detection assembly is matched with the surface mounting mechanism and the first carrying mechanism so that auxiliary materials can be accurately attached to the product, and then the product is moved to the discharging end through the conveying belt. According to the utility model, automatic mounting of auxiliary materials is realized, the working efficiency and the mounting qualification rate are improved, and the labor intensity is reduced; and the cabinet body is used for protecting the product and internal equipment, so that the mounting quality is further improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of auxiliary material pasting equipment, especially relates to an auxiliary material automatic pasting assembly line. BACKGROUND

[0002] In the electronic product assembly process, need to paste label, adhesive tape or foam on the product, because such products are all batch production, if adopting manual pasting auxiliary material, not only the labor intensity is big, and the pasting quality is also not easy to guarantee, therefore research and development auxiliary material pasting equipment to complete auxiliary material automatic pasting. At present, although the existing auxiliary material pasting equipment can realize automatic pasting, but the pasting quality in the auxiliary material pasting process still needs staff manual monitoring, if finding that pasting is unqualified still needs rework, rework not only time -consuming and labor -intensive, also will delay the production progress, and manual monitoring still exists the phenomenon of missing detection, influence pasting the qualified rate. Therefore, technical personnel research and development a kind of auxiliary material automatic pasting assembly line with automatic detection function. CONTENT OF UTILITY MODEL

[0003] In order to solve above problem, the utility model provides a kind of auxiliary material automatic pasting assembly line.

[0004] To solve the above technical problems, the technical scheme adopted by the utility model is:

[0005] A kind of auxiliary material automatic pasting assembly line, including workbench and the cabinet above it, the workbench is equipped with the conveying belt for conveying product and the pasting mechanism for pasting auxiliary material on product, the workbench is also equipped with detection assembly and first handling mechanism that can be linked with conveying belt and pasting mechanism, the detection assembly is used to detect the product of pasting station and position product and detect auxiliary material;The feeding end of the conveying belt extends to the outside of the cabinet;The conveying belt, pasting mechanism, detection assembly, first handling mechanism are all arranged in the inside of cabinet;The controller is arranged below the workbench, the conveying belt, pasting mechanism, detection assembly and first handling mechanism are all connected with the controller, the side of the cabinet is equipped with the control panel connected with the controller.

[0006] Preferably, the detection assembly includes photoelectric detector, positioning detection camera and correction detection camera, the photoelectric detector is arranged at the side of conveying belt at pasting station, for detecting whether there is product at pasting station;The positioning detection camera is arranged directly above the conveying belt at pasting station, the positioning detection camera and correction detection camera are all linked with first handling mechanism, the correction detection camera is arranged at the discharge end of pasting mechanism, for positioning auxiliary material;The lower end of the first handling mechanism is equipped with suction nozzle, for sucking product on conveying belt and moving to pasting mechanism to paste auxiliary material, then put on the conveying belt.

[0007] Preferably, the first carrying mechanism is an XY direction carrying mechanism, comprising an X-axis direction conveying component and a Y-axis direction conveying component arranged on a support, the X-axis direction conveying component is connected with a lifting arm, and is used for driving the lifting arm to move along an X direction parallel to a conveying belt; an inside of the lifting arm is provided with a lifting rotating assembly, and a lower end of the lifting rotating assembly is provided with a suction nozzle; the Y-axis direction conveying component is used for driving the X-axis direction conveying component and the lifting arm to move along a Y direction perpendicular to the conveying belt.

[0008] Further, an outside of an inlet end of the conveying belt is provided with a feeding platform, the feeding platform is arranged outside the cabinet body; an outlet end of the conveying belt is provided with a receiving box for accommodating the product with the auxiliary material.

[0009] Further, the workbench is further provided with a jig for accommodating uneven products and a return belt, the return belt is arranged side by side with the conveying belt, an inlet end of the return belt is adjacent to an outlet end of the conveying belt; the outlet end of the conveying belt is provided with a stop block and a second carrying mechanism, the second carrying mechanism is used for moving the jig from the conveying belt to the return belt.

[0010] Preferably, the second carrying mechanism comprises a Y direction air cylinder and a Z direction lifting assembly, the Z direction lifting assembly is arranged on a lifting frame, the lifting frame is connected with a piston rod tail end of the Y direction air cylinder, and a lower end of the Z direction lifting assembly is provided with a pneumatic claw for clamping the jig.

[0011] Further, the photoelectric detector is arranged on a support between the conveying belt and the return belt, and the correction detection camera is arranged outside the conveying belt and close to the attaching mechanism.

[0012] Further, the positioning detection camera and the correction detection camera are both CCD stereo cameras.

[0013] Further, the top of the cabinet body is provided with an alarm lamp, and the cabinet body is provided with openable and closable cabinet doors around, and transparent door plates are arranged on the cabinet doors.

[0014] Preferably, the attaching mechanism comprises a rack, an empty roll film disc, an auxiliary material disc and a rearward moving flyda, the auxiliary material disc and the empty roll film disc driven by a motor are arranged side by side on the rack, the rearward moving flyda is arranged between the auxiliary material disc and the empty roll film disc, a moving end of the rearward moving flyda is connected with an anti-sticking plate, and the rearward moving flyda is used for driving the anti-sticking plate to reciprocally move along a Y direction.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] The utility model discloses a cabinet body is installed above the workbench, and the conveying belt, the pasting mechanism, the detection component, the first carrying mechanism are all covered in the cabinet body, and the conveying belt feeding end extends to the outside of the cabinet body, and the product loading is convenient, the detection component is used to detect whether the product reaches the pasting station and positions the product, and the first carrying mechanism accurately sucks the product, and the auxiliary material is detected to ensure that the pasting mechanism accurately pastes the auxiliary material, and the staff operates on the control panel, and the action of the conveying belt, the pasting mechanism, the detection component and the first carrying mechanism are controlled through the controller, and the detection component cooperates with the pasting mechanism and the first carrying mechanism to accurately paste the auxiliary material on the product, and then moves to the discharge end by the conveying belt, the utility model discloses can realize the automatic pasting of auxiliary material, improves the work efficiency and the pasting qualified rate, and reduces the labor intensity, and simultaneously protects the product and the internal equipment through the cabinet body, and further improves the pasting quality. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute the limitation to the utility model.

[0018] In the drawings:

[0019] Figure 1 The appearance diagram of the auxiliary material automatic pasting flow line provided for the utility model embodiment is provided;

[0020] Figure 2 The top view after removing the cabinet body and the pasting mechanism on the workbench in the utility model embodiment is provided;

[0021] Figure 3 The perspective view after removing the cabinet body and the pasting mechanism on the workbench in the utility model embodiment is provided;

[0022] Figure 4 The partial enlarged view of A in the figure is provided; Figure 3

[0023] Figure 5 The structure schematic diagram of the pasting mechanism in the utility model embodiment is provided;

[0024] In the figure:

[0025] ​1 - workbench; 2 - cabinet body; 3 - conveying belt; 4 - mounting mechanism; 5 - first carrying mechanism; 6 - receiving box; 7 - feeding platform; 8 - control panel; 9 - second detection camera; 10 - positioning camera; 11 - correction detection camera; 12 - X-axis direction conveying component; 13 - Y-axis direction conveying component; 14 - suction nozzle; 15 - lifting arm; 16 - return belt; 17 - second carrying mechanism; 18 - Y-direction air cylinder; 19 - Z-direction lifting assembly; 20 - lifting frame; 21 - pneumatic clamping jaw; 22 - support frame; 23 - stop block; 24 - alarm lamp; 25 - cabinet door; 26 - roller; 27 - supporting leg. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model more clearly understood, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and are not used to limit the utility model. In the following detailed description of the utility model, some specific details are described in detail. However, those skilled in the art can also fully understand the utility model without the detailed description.

[0027] In addition, those skilled in the art should understand that the provided drawings are only for the purpose of illustrating the purpose, features and advantages of the utility model, and the drawings are not actually drawn according to the proportion.

[0028] At the same time, unless the context clearly requires, the "includes", "contains" and similar words in the entire specification and claims should be interpreted as the inclusive meaning rather than the exclusive or exhaustive meaning; that is, the meaning of "including but not limited to".

[0029] As Figures 1-4As shown in the utility model embodiment provides a kind of auxiliary material automatic mounting assembly line, including workbench 1 and its above cabinet 2, the workbench 1 is equipped with the conveying belt 3 for conveying product and the mounting mechanism 4 for mounting auxiliary material on product, the workbench 1 is also equipped with the detection assembly and the first carrying mechanism 5 that can be linked with conveying belt 3 and mounting mechanism 4, the detection assembly is used to detect the product of mounting station and position product and detect auxiliary material;The feeding end outside of the conveying belt 3 is equipped with feeding platform 7, and the feeding end of the conveying belt 3 and the feeding platform 7 are arranged outside the cabinet 2;The discharging end of the conveying belt 3 is equipped with receiving box 6, for accommodating the product with auxiliary material;The conveying belt 3, mounting mechanism 4, detection assembly, first carrying mechanism 5 and receiving box 7 are all arranged inside the cabinet 2;The lower portion of the workbench 1 is equipped with controller (not shown in the drawing), and the conveying belt 3, mounting mechanism 4, detection assembly and first carrying mechanism 5 are connected with the controller, and the side of the cabinet 2 is equipped with the control panel 8 connected with the controller. When applied, the staff is on the side of workbench and cabinet, one by one, the product is placed on the conveying belt, the product is conveyed to the mounting station with the conveying belt, then the detection assembly cooperates with the mounting mechanism and the first carrying mechanism to accurately paste the auxiliary material on the product, then the product with auxiliary material is moved to the discharging end by the conveying belt and enters the receiving box.

[0030] In the embodiment of the utility model, as shown in Figure 2 、 3 The detection assembly includes photoelectric detector 9, positioning detection camera 10 and correction detection camera 11, the photoelectric detector 9 is arranged on the side of the conveying belt 3 at the mounting station, for detecting whether there is product at the mounting station;The positioning detection camera 10 is arranged directly above the conveying belt 3 at the mounting station, and the positioning detection camera 10 and the correction detection camera 11 are linked with the first carrying mechanism 5, and the correction detection camera 11 is arranged at the discharging end of the mounting mechanism, for positioning the auxiliary material;The lower end of the first carrying mechanism 5 is equipped with suction nozzle 14, for sucking the product on the conveying belt and moving to the mounting mechanism to paste auxiliary material, and then placing it on the conveying belt. Among them, the positioning detection camera 10 and the correction detection camera 11 are both CCD stereo cameras. When the photoelectric detector detects that the product reaches the mounting station, a signal is sent to the controller, the controller controls the conveying belt to stop, starts the mounting mechanism and the first carrying mechanism, the first carrying mechanism can accurately suck the product by positioning the product position with the help of the positioning detection camera, and the first carrying mechanism can align the product with the auxiliary material by positioning the auxiliary material with the correction detection camera, the auxiliary material mounting action is completed, then the product with auxiliary material is placed on the conveying belt, and the conveying belt is started to convey the finished product into the receiving box.

[0031] When specifically designed, as Figure 2As shown, the first conveying mechanism 5 is an XY conveying mechanism, which comprises an X-axis conveying component 12 and a Y-axis conveying component 13 arranged on a support frame. The X-axis conveying component 12 is connected with a lifting arm 15, and is configured to drive the lifting arm 15 to move along an X direction parallel to the conveying belt 3. The lifting arm 15 is internally provided with a lifting and rotating assembly, and the lower end of the lifting and rotating assembly is provided with a suction nozzle 14. The Y-axis conveying component 13 is configured to drive the X-axis conveying component 12 and the lifting arm 15 to move along a Y direction perpendicular to the conveying belt 3. The X-axis conveying component and the Y-axis conveying component can be driven to move horizontally by a lead screw transmission or a belt transmission. The X-axis conveying component and the Y-axis conveying component can be driven to move in the XY directions, and the lifting and rotating assembly can be driven to move in the Z direction and rotate by a lead screw transmission or a belt transmission and a rotating motor. The X Y Z R four-axis mechanism formed by the first conveying mechanism is a prior art, and will not be described herein.

[0032] Further optimization of the above technical solution is as follows: Figure 3 As shown, the workbench 1 is further provided with a jig (not shown in the figure) for accommodating uneven products and a return belt 16. The return belt 16 is arranged side by side with the conveying belt 3, and the feeding end of the return belt 16 is adjacent to the discharging end of the conveying belt 3. The discharging end of the conveying belt 3 is provided with a stop block 23 and a second conveying mechanism 17. The second conveying mechanism 17 is configured to move the jig from the conveying belt 3 to the return belt 16. The second conveying mechanism 17 comprises a Y-direction air cylinder 18 and a Z-direction lifting assembly 19. The Z-direction lifting assembly 19 is arranged on a lifting frame 20, and the lifting frame 20 is connected with the end of the piston rod of the Y-direction air cylinder 18. The lower end of the Z-direction lifting assembly 19 is provided with a pneumatic clamp 21 for clamping the jig. When the uneven special-shaped product needs to be attached with an auxiliary material, it is placed in the jig for fixation. The structure of the jig can be designed according to specific products. An operator sits on the side and fixes the products in the jig one by one, and then places the jig on the conveying belt. After the jig is detected to be in place by a photoelectric detector, the conveying belt stops. A positioning detection camera is used to position the product, and the first conveying mechanism and the attaching mechanism are started to start attaching the auxiliary material. Then the conveying belt continues to run, and when the jig reaches the end and is blocked by the stop block, the second conveying mechanism is started to move the jig to the return belt. Then the products are poured out by the operator, and the products are placed in the jig for circulation.

[0033] Specific assembly is as follows: Figure 4 As shown, the photoelectric detector 9 is arranged on a support frame 22 between the conveying belt 3 and the return belt 16. The correction detection camera 11 is arranged on the outer side of the conveying belt 3 and close to the attaching mechanism 4, so as to facilitate positioning of the auxiliary material and correct the product and the auxiliary material to be in alignment, thereby achieving the effect of correction.

[0034] Further optimization of the above scheme is as follows:Figure 1 As shown, when the device runs abnormally, in order to remind the staff, the alarm lamp 24 is arranged at the top of the cabinet 2, so that the staff can find the abnormality in time and take measures in time; the cabinet 2 is provided with openable cabinet doors 25 around, which are convenient for adjusting and maintaining the internal equipment; the transparent door plate is installed on the cabinet door, which is convenient for observing the internal situation; at the same time, the workbench can be moved to any working place through the rollers 26 at the bottom of the workbench, and the workbench can be kept horizontal by adjusting the bottom supporting legs 27.

[0035] In the specific embodiment of the utility model, as shown in the figure, Figure 5 As shown, the attaching mechanism comprises a rack 28, an empty roll film disc 29, an auxiliary material disc 30 and a rear fly dart 31, the auxiliary material disc 30 and the empty roll film disc 29 driven by a motor are arranged on the rack 28 in parallel, the rear fly dart 31 is arranged between the auxiliary material disc 30 and the empty roll film disc 29, the moving end of the rear fly dart 31 is connected with an anti-sticking plate 32, and the rear fly dart 31 is used for driving the anti-sticking plate 32 to reciprocate along the Y direction perpendicular to the conveying belt 3. The inlet and outlet ends of the auxiliary material disc 30 and the empty roll film disc 29 are provided with guide rods 33 for guiding the material belt. The stripping machine composed of the rack, the empty roll film disc and the auxiliary material disc and the rear fly dart are all prior art, and will not be described here. In use, the auxiliary material disc is hung on the mounting shaft of the rack by hand, the stripping machine automatically feeds and cooperates with the first carrying mechanism to paste the label and other auxiliary materials on the product, and the rear fly dart retreats and peels off the auxiliary material, thereby solving the problem that the auxiliary material with high adhesion is stuck on the anti-sticking plate.

[0036] In summary, the utility model has the advantages of compact structure, high automation degree and high auxiliary material attaching qualification rate, the product is placed on the conveying belt by hand, is conveyed to the attaching station through the conveying belt, is positioned by the positioning detection camera after the product is detected in place by the photoelectric detector, the first carrying mechanism can accurately suck the product, the auxiliary material position is detected by the correction detection camera, and the first carrying mechanism cooperates with the attaching mechanism to realize accurate attaching of the auxiliary material. After the staff completes parameter setting on the control panel, the auxiliary material can be automatically attached, and the staff can complete feeding and discharging operations by sitting on the stool beside the workbench and the cabinet. The utility model can realize automatic attaching of the auxiliary material, improve work efficiency and auxiliary material attaching qualification rate, and reduce labor intensity; meanwhile, the cabinet protects the product and the internal equipment, and further improves attaching quality.

[0037] It should be explained finally: the above described is only the preferred embodiment of the utility model, and is not used for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiment, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement is carried out to part of technical features. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the scope of protection of the utility model claim.

Claims

1. An automatic adhesion line of an auxiliary material, characterized by: The workbench and the cabinet above the workbench, the workbench is equipped with a conveying belt for conveying products and a attaching mechanism for attaching auxiliary materials on the products, the workbench is also equipped with a detection assembly and a first carrying mechanism capable of being linked with the conveying belt and the attaching mechanism, the detection assembly is used for detecting the products at the attaching station and positioning the products and detecting the auxiliary materials; the feeding end of the conveying belt extends to the outside of the cabinet; the conveying belt, the attaching mechanism, the detection assembly and the first carrying mechanism are all arranged inside the cabinet; the conveying belt, the attaching mechanism, the detection assembly and the first carrying mechanism are all connected with the controller, and the side surface of the cabinet is equipped with a control panel connected with the controller.

2. The automatic auxiliary material pasting assembly line according to claim 1, characterized in that: The detection assembly includes a photoelectric detector, a positioning detection camera and a correction detection camera, the photoelectric detector is arranged on the side surface of the conveying belt at the attaching station and is used for detecting whether there is a product at the attaching station; the positioning detection camera is arranged directly above the conveying belt at the attaching station, and the positioning detection camera and the correction detection camera are both linked with the first carrying mechanism, the correction detection camera is arranged at the discharging end of the attaching mechanism and is used for positioning the auxiliary materials; the lower end of the first carrying mechanism is equipped with a suction nozzle for sucking the products on the conveying belt and moving to the attaching mechanism to paste the auxiliary materials and then placing the products on the conveying belt.

3. The automatic adhesive tape attaching assembly line according to claim 2, characterized in that: The first carrying mechanism is an XY direction carrying mechanism, which includes an X-axis direction conveying component and a Y-axis direction conveying component arranged on a support, the X-axis direction conveying component is connected with a lifting arm and is used for driving the lifting arm to move along the X direction parallel to the conveying belt, the inside of the lifting arm is equipped with a lifting rotation assembly, and the lower end of the lifting rotation assembly is equipped with a suction nozzle; the Y-axis direction conveying component is used for driving the X-axis direction conveying component and the lifting arm to move along the Y direction perpendicular to the conveying belt.

4. The automatic adhesive attaching assembly line according to claim 1, wherein: The outside of the feeding end of the conveying belt is equipped with a feeding platform, and the feeding platform is arranged outside the cabinet; the discharging end of the conveying belt is equipped with a receiving box for accommodating the products with the attached auxiliary materials.

5. The automatic adhesive attaching assembly line according to claim 1, wherein: The workbench is also equipped with a jig for accommodating uneven products and a return belt, the return belt is arranged side by side with the conveying belt, the feeding end of the return belt is adjacent to the discharging end of the conveying belt; the discharging end of the conveying belt is equipped with a stop block and a second carrying mechanism, and the second carrying mechanism is used for moving the jig from the conveying belt to the return belt.

6. The automatic adhesive attaching assembly line according to claim 5, characterized in that: The second carrying mechanism includes a Y direction air cylinder and a Z direction lifting assembly, the Z direction lifting assembly is arranged on a lifting frame, the lifting frame is connected with the piston rod end of the Y direction air cylinder, and the lower end of the Z direction lifting assembly is equipped with a pneumatic claw for clamping the jig.

7. The automatic adhesive attaching assembly line according to claim 2, wherein: The photoelectric detector is arranged on a support between the conveying belt and the return belt, and the correction detection camera is arranged outside the conveying belt and close to the attaching mechanism.

8. The automatic adhesive attaching assembly line according to claim 2, wherein: The positioning detection camera and the correction detection camera are both CCD stereo cameras.

9. The automatic adhesive attaching assembly line according to claim 1, wherein: The top of the cabinet is equipped with an alarm lamp, and the cabinet is equipped with openable cabinet doors around, and transparent door panels are installed on the cabinet doors.

10. The automatic adhesive attaching assembly line according to any one of claims 1-9, characterized in that: The attaching mechanism comprises a frame, an empty roll film disc, an auxiliary material disc and a rearward flying device, the auxiliary material disc and the empty roll film disc driven by a motor are arranged on the frame in parallel, the rearward flying device is arranged between the auxiliary material disc and the empty roll film disc, the moving end of the rearward flying device is connected with the anti-sticking plate, and the rearward flying device is used for driving the anti-sticking plate to move back and forth along the Y direction.

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