Anti-blocking hopper for powder coating production

By introducing an L-shaped scraper, a servo motor, and a detachable structure into the anti-clogging hopper for powder coating production, the problem of clogging caused by powder coating adhering to the inner wall of the hopper is solved, achieving efficient cleaning and convenient maintenance, and ensuring the continuity and efficiency of production.

CN223792216UActive Publication Date: 2026-01-13YANGZHOU HONGDE POWDER COATING CO LTD
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Patent Information

Application Number
CN202423197380.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2026-01-13
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Powder coatings tend to adhere to the inner wall of the hopper during production, causing blockages and affecting production efficiency and continuity.

Method used

An anti-clogging hopper was designed, comprising an L-shaped scraper, a servo motor, a solenoid valve, and a detachable structure. The L-shaped scraper fits tightly against the inner wall of the hopper, and the compression of the spring improves cleaning efficiency. The spline groove facilitates disassembly and assembly, and the design of the inverted conical shell and rotating shaft reduces the deposition of powdery materials.

Benefits of technology

It effectively avoids hopper blockage, improves cleaning efficiency, facilitates maintenance and repair, and ensures production continuity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anti-blocking hoppers, in particular to an anti-blocking hopper for powder coating production, which comprises a hopper body, a cover body and an L-shaped scraper, a rotating shaft and a spline shaft are arranged in an inverted conical shell in the hopper body through a servo motor, and a detachable structure is sleeved on the outer side of the spline shaft. And an L-shaped scraping plate is mounted on one side of the detachable structure through a connecting rod. According to the hopper, the L-shaped scraping plate is arranged on the inner wall of the hopper body, the spring cavity with the spring is arranged, and when the spring is in a compressed state, one side of the L-shaped scraping plate is tightly attached to the inner wall of the hopper body, so that the cleaning efficiency of powder and particle materials on the inner wall is improved, and blockage is avoided; and meanwhile, the inner wall of the detachable structure is designed to be a spline groove matched with the spline shaft, so that an operator can conveniently and integrally disassemble and assemble the detachable structure and the L-shaped scraping plate subsequently, and the interior of the hopper body can be conveniently cleaned and maintained.
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Description

Technical Field

[0001] This utility model relates to the field of anti-clogging hopper technology, and in particular to an anti-clogging hopper for powder coating production. Background Technology

[0002] A powder coating production hopper is a device used in the powder coating production process to transport powder coating from the inlet to the next process. Due to the characteristics of powder coating having a certain viscosity and poor flowability, it is easy to adhere to the inner wall of the hopper during the production process, resulting in blockage, which affects production efficiency and continuity. In view of this, it is necessary to improve the current anti-blockage hopper to solve the above problems.

[0003] The information disclosed in this background section is only for understanding the background technology of the inventive concept, and therefore may include information that does not constitute prior art. Utility Model Content

[0004] The purpose of this invention is to provide an anti-clogging hopper for powder coating production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A clog-proof hopper for powder coating production includes a hopper body, a cover, and an L-shaped scraper. The cover is detachably installed at the opening of the hopper body via a first bolt. A controller is installed on one side of the hopper body. An inlet is installed in the middle of the cover. An outlet is installed in the middle of the bottom end face of the hopper body. An electromagnetic valve is installed inside the outlet.

[0007] The inner wall of the hopper body is provided with an inverted conical shell, and a servo motor is provided inside the inverted conical shell. The output end of the servo motor is fixed with a rotating shaft through the top surface of the inverted conical shell. A spline shaft is vertically provided on the top surface of the rotating shaft. A detachable structure is sleeved on the outside of the spline shaft. An L-shaped scraper is installed on one side of the detachable structure through a connecting rod.

[0008] Furthermore, in a preferred configuration, mounting components are symmetrically arranged on the outer side of the hopper body, and a second bolt is screwed into the middle of the mounting component.

[0009] In addition, a preferred structure is that the top surface of the feed inlet is provided with a circular ring, the middle of the circular ring is provided with a dustproof sheet, the middle of the dustproof sheet is provided with a cross-shaped groove, and the dustproof sheet is made of rubber.

[0010] Furthermore, in a preferred configuration, the interior of the detachable structure is provided with a spline groove, and the spline groove of the detachable structure is adapted to the spline shaft. The outer wall of the detachable structure is configured as a column, the top surface of the column is configured as a cone, and the cone is located directly below the feed inlet.

[0011] Furthermore, in a preferred configuration, the L-shaped scraper has spring cavities equidistantly arranged on the side opposite to the detachable structure, one end of the connecting rod passes through the side wall of the spring cavity, and a limiting piece is provided at the end of the connecting rod near the inner wall of the hopper body. The limiting piece is slidably fitted within the spring cavity, and a spring is provided between one side of the limiting piece and one side of the L-shaped scraper.

[0012] Furthermore, in a preferred configuration, when the spring is compressed, one side of the L-shaped scraper is in close contact with the inner wall of the hopper body, wherein the L-shaped scraper is made of rubber.

[0013] Furthermore, in a preferred configuration, the controller is electrically connected to both the servo motor and the solenoid valve.

[0014] The beneficial effects of this utility model are:

[0015] In this invention, an L-shaped scraper is installed on the inner wall of the hopper body, and a spring cavity with a spring is provided. When the spring is compressed, one side of the L-shaped scraper fits tightly against the inner wall of the hopper body, thereby improving the cleaning efficiency of powdery materials on the inner wall and preventing blockage. At the same time, the inner wall of the detachable structure is designed with a spline groove that is compatible with the spline shaft, making it easy for the operator to disassemble and assemble the detachable structure and the L-shaped scraper as a whole, facilitating the cleaning and maintenance of the inside of the hopper body. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an anti-clogging hopper for powder coating production proposed in this utility model;

[0017] Figure 2 This utility model proposes an anti-clogging hopper for powder coating production. Figure 1 Enlarged view of A in the middle;

[0018] Figure 3 This is a top view of a dustproof sheet in an anti-clogging hopper for powder coating production according to the present invention;

[0019] Figure 4 This is a schematic diagram of the detachable structure and spline shaft in an anti-clogging hopper for powder coating production proposed in this utility model.

[0020] In the diagram: 101 Hopper body, 102 Cover, 21 First bolt, 22 Second bolt, 3 Mounting component, 41 Inlet, 42 Outlet, 51 Circular ring, 52 Dustproof sheet, 53 Cross-shaped groove, 6 Controller, 7 Inverted conical shell, 8 Solenoid valve, 9 Servo motor, 10 Rotary shaft, 111 Splined shaft, 112 Splined groove, 12 Detachable structure, 121 Column, 122 Cone, 13 Connecting rod, 131 Limiting plate, 14 L-shaped scraper, 15 Spring cavity, 151 Spring. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0024] Reference Figure 1-4 A clogging hopper for powder coating production includes a hopper body 101, a cover 102, and an L-shaped scraper 14. The cover 102 is detachably installed at the opening of the hopper body 101 by a first bolt 21. A controller 6 is installed on one side of the hopper body 101. An inlet 41 is installed in the middle of the cover 102. An outlet 42 is installed in the middle of the bottom end face of the hopper body 101. An electromagnetic valve 8 is installed inside the outlet 42.

[0025] In other embodiments, mounting members 3 are symmetrically arranged on the outer side of the hopper body 101, and a second bolt 22 is screwed into the middle of the mounting member 3;

[0026] With this design, the mounting parts 3 with the second bolts 22 are symmetrically arranged on the outside of the hopper body 101, which makes it easier for the operator to install and fix the hopper.

[0027] In other embodiments, a circular ring 51 is provided on the top surface of the feed inlet 41, a dustproof sheet 52 is provided in the middle of the circular ring 51, a cross-shaped groove 53 is provided in the middle of the dustproof sheet 52, and the material of the dustproof sheet 52 is rubber.

[0028] With this design, a rubber dustproof sheet 52 with a cross-shaped groove 53 is set on the upper part of the feed inlet 41 through a circular ring 51. When the conveying pipe extends into the hopper body 101 through the feed inlet 41, the rubber dustproof sheet 52 is in contact with the outer wall of the conveying pipe, thereby reducing the amount of powder material flying up and causing pollution to the working environment.

[0029] The inner wall of the hopper body 101 is provided with an inverted conical shell 7. A servo motor 9 is provided inside the inverted conical shell 7. The output end of the servo motor 9 is fixed to a rotating shaft 10 through a coupling. The rotating shaft 10 passes through the top surface of the inverted conical shell 7. A spline shaft 111 is vertically provided on the top surface of the rotating shaft 10. A detachable structure 12 is sleeved on the outside of the spline shaft 111. An L-shaped scraper 14 is installed on one side of the detachable structure 12 through a connecting rod 13.

[0030] In other embodiments, the interior of the detachable structure 12 is provided with a spline groove 112, and the spline groove 112 of the detachable structure 12 is adapted to the spline shaft 111. The outer wall of the detachable structure 12 is set as a column 121, the top surface of the column 121 is set as a cone 122, and the cone 122 is located directly below the feed port 41.

[0031] With this design, the cone 122 is placed on the column 121 of the detachable structure 12, and the cone 122 is located directly below the feed inlet 41, which can reduce the deposition of powder materials on the top of the detachable structure 12.

[0032] In other embodiments, spring cavities 15 are provided at equal intervals on the side of the L-shaped scraper 14 opposite to the detachable structure 12. One end of the connecting rod 13 passes through the side wall of the spring cavity 15. A limiting piece 131 is provided at the end of the connecting rod 13 near the inner wall of the hopper body 101. The limiting piece 131 is slidably fitted inside the spring cavity 15. A spring 151 is provided between one side of the limiting piece 131 and one side of the L-shaped scraper 14.

[0033] With this design, when the spring 151 is in a compressed state, one side of the L-shaped scraper 14 is in close contact with the inner wall of the hopper body 101, wherein the L-shaped scraper 14 is made of rubber.

[0034] In other embodiments, the controller 6 is electrically connected to the servo motor 9 and the solenoid valve 8, respectively;

[0035] Through this design, the servo motor 9 and the solenoid valve 8 are electrically connected to the controller 6, thereby facilitating the operator to use and control the hopper through the controller 6;

[0036] In this embodiment, by setting an L-shaped scraper on the inner wall of the hopper body and by setting a spring cavity with a spring, when the spring is in a compressed state, one side of the L-shaped scraper fits tightly against the inner wall of the hopper body, thereby improving the cleaning efficiency of powdery materials on the inner wall and avoiding blockage. At the same time, the inner wall of the detachable structure is designed with a spline groove that is compatible with the spline shaft, so that the operator can easily disassemble and assemble the detachable structure and the L-shaped scraper as a whole, which facilitates the cleaning and maintenance of the inside of the hopper body.

[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A clogging-preventing hopper for powder coating production, comprising a hopper body (101), a cover (102) and an L-shaped scraper (14), characterized in that, The open end of the hopper body (101) is detachably provided with a cover (102) through a first bolt (21), one side of the hopper body (101) is provided with a controller (6), the middle part of the cover (102) is provided with a feeding port (41), the middle part of the bottom end face of the hopper body (101) is provided with a discharging port (42), the inside of the discharging port (42) is provided with a solenoid valve (8), the inner wall of the hopper body (101) is provided with a reverse tapered shell (7), the inside of the reverse tapered shell (7) is provided with a servo motor (9), the output end of the servo motor (9) is fixedly installed with a rotating shaft (10) through a shaft coupling, the top end face of the rotating shaft (10) penetrates the top end face of the reverse tapered shell (7), the top end face of the rotating shaft (10) is vertically provided with a spline shaft (111), the outer side of the spline shaft (111) is sleeved with a detachable structure (12), one side of the detachable structure (12) is installed with an L-shaped scraper (14) through a connecting rod (13).

2. The anti-blocking hopper for powder coating production according to claim 1, characterized in that, The outer side of the hopper body (101) is symmetrically provided with a mounting piece (3), and the middle part of the mounting piece (3) is screwably provided with a second bolt (22).

3. The anti-blocking hopper for powder coating production according to claim 1, characterized in that, The top end face of the feeding port (41) is provided with a circular ring (51), the middle part of the circular ring (51) is provided with a dustproof sheet (52), the middle part of the dustproof sheet (52) is provided with a cross-shaped groove (53), and the material of the dustproof sheet (52) is rubber.

4. The anti-blocking hopper for powder coating production according to claim 1, characterized in that, The inside of the detachable structure (12) is provided with a spline groove (112), and the spline groove (112) of the detachable structure (12) is matched with the spline shaft (111), the outer wall of the detachable structure (12) is provided as a column body (121), the top end face of the column body (121) is provided as a cone body (122), and the cone body (122) is located directly below the feeding port (41).

5. The anti-blocking hopper for powder coating production according to claim 1, characterized in that, The side opposite to the L-shaped scraper (14) of the detachable structure (12) is provided with a spring cavity (15) at equal intervals, one end of the connecting rod (13) penetrates the side wall of the spring cavity (15), one end of the connecting rod (13) close to the inner wall of the hopper body (101) is provided with a limiting sheet (131), the limiting sheet (131) is slidingly fitted in the spring cavity (15), and a spring (151) is arranged between one side of the limiting sheet (131) and one side of the L-shaped scraper (14).

6. The anti-blocking hopper for powder coating production according to claim 5, characterized in that, When the spring (151) is in a compressed state, one side of the L-shaped scraper (14) is tightly attached to the inner wall of the hopper body (101), and the material of the L-shaped scraper (14) is rubber.

7. The anti-blocking hopper for powder coating production according to claim 1, characterized in that, The controller (6) is electrically connected with the servo motor (9) and the solenoid valve (8) respectively.