Collagen casing conveying tension adjusting and stretching device

By introducing tension sensors and electric actuators into the casing conveying device, the angle of the adjusting wheel can be dynamically adjusted, solving the problem that traditional devices cannot adjust the stretching, thus improving the output and production efficiency of casings.

CN223792682UActive Publication Date: 2026-01-13SHANDONG HAIOS BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522629852.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-11
Publication Date
2026-01-13
Estimated Expiration
2035-12-11

AI Technical Summary

Technical Problem

Traditional casing conveying devices cannot adjust the stretching according to real-time tension, resulting in a fixed casing output and affecting production efficiency.

Method used

A device comprising a conveyor shaft, an adjusting wheel, a tension sensor, and an electric actuator was designed to achieve dynamic stretching by detecting the casing tension in real time and adjusting the angle of the adjusting wheel.

Benefits of technology

It improves the yield and production efficiency of sausage casings, and achieves more reasonable casing stretching by adjusting the tension in real time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a collagen casing conveying tension adjusting and stretching device, which belongs to the technical field of casing conveying tension adjustment, and comprises racks at two ends, a conveying shaft and a conveying wheel, a plurality of groups of support limiting parts are arranged between the two racks, an electric actuator is mounted on the support at one end, and the output end of the electric actuator is connected with a stretching plate. Adjusting shafts are fixed to the two ends of the tensioning plate, adjusting wheels are rotationally installed on the adjusting shafts, a tension roller is installed on the support at the other end, a tension sensor is installed on the tension roller, the tension sensor is connected with a controller, and the controller is connected with an electric actuator. According to the utility model, the plurality of conveying wheels are fixed on the conveying shaft along the axial direction of the conveying shaft, so that casings can be conveyed, and when the conveyed casings pass through the adjusting wheel, the angle position of the adjusting wheel can be reversely adjusted according to a real-time tension value measured by the tension sensor at the casing discharge end, so that the casings can be reasonably stretched, and the yield of the casings is improved.
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Description

Technical Field

[0001] This utility model relates to a tension regulating and stretching device for collagen casing conveying, and belongs to the field of casing conveying tension regulation technology. Background Technology

[0002] In the production of collagen sausage casings, the casings are transported using a conveyor system. Traditional casing conveyor systems typically use a fixed set of conveyor wheels for transport, which cannot adjust the stretching of the casings according to the real-time tension during transport. Therefore, the casings obtained after transport are of a fixed length, affecting the casing yield. Utility Model Content

[0003] This invention provides a collagen casing conveying tension adjustment and stretching device, which solves the problems mentioned in the background art.

[0004] This utility model relates to a tension adjustment and stretching device for conveying collagen casings, comprising frames at both ends, with a conveying shaft rotatably mounted on each frame. Multiple conveying wheels are fixed along the axial direction of the conveying shaft, and an arc-shaped conveying groove is provided on the outer side wall of the conveying shaft. Multiple sets of support and limiting components are provided between the two frames. An electric actuator is mounted on a bracket at one end, and a tensioning plate is connected to the output end of the electric actuator. Adjusting shafts are fixed at both ends of the tensioning plate, and adjusting wheels are rotatably mounted on the adjusting shafts. A tension roller is mounted on a bracket at the other end, and a tension sensor is mounted on the tension roller. The tension sensor is connected to a controller, and the controller is connected to the electric actuator.

[0005] As a preferred embodiment, the electric actuator is fixedly connected to a mounting plate, which is fixed on the frame for easy installation of the electric actuator. The outer circumference of the adjusting wheel is provided with an arc-shaped limiting groove to facilitate the application of force to the casing and to limit the casing.

[0006] An adjustment plate is fixed to the top of the tension sensor, and a locking bolt is fixed to the adjustment plate. An L-shaped support plate is provided above the adjustment plate. A vertical strip hole is provided on the upper part of the support plate. A fastening bolt is provided in the strip hole and is installed on the frame. An adjustment hole is provided at the bottom of the support plate along the front-back direction. The locking bolt is located in the adjustment hole, which allows for easy adjustment of the height and front-back position of the tension roller and better alignment with the adjustment wheel.

[0007] As a preferred embodiment, the bottom of the multiple sets of support and limiting components is provided with an installation box. The support and limiting components include a base plate and rollers that are staggered in the front and back direction. Each roller has a limiting component on the front and back of its right side.

[0008] As a preferred embodiment, the limiting component includes an adjusting screw fixed to the base plate, an adjusting sleeve on the adjusting screw, and support plates fitted onto the adjusting screw at both the upper and lower ends of the adjusting sleeve. An adjusting nut is located on the outer side of the middle of each support plate, and a clamping bolt is threaded to both ends of the support plate. The inner end of the clamping bolt is rotatably connected to a top shaft via a bearing. A limiting nylon roller is positioned between the upper and lower top shafts. The height of the limiting nylon roller can be adjusted by rotating the adjusting nut, and the rotation angle of the support plate can be adjusted by rotating the adjusting sleeve, thereby adjusting the front-to-back position of the limiting nylon roller.

[0009] As a preferred embodiment, each idler roller has a U-shaped bracket at its bottom, which is fixed to the base plate. Both ends of the bracket are threaded with clamping bolts, and the inner ends of the clamping bolts are rotatably connected to a top shaft via bearings. Both top shafts have square limiting protrusions at their inner ends. The centers of both ends of the idler roller and the limiting nylon roller have limiting grooves that mate with the limiting protrusions. This facilitates the replacement of the idler roller and the limiting nylon roller.

[0010] As a preferred option, mounting holes are provided at the four corners of the bottom of the base plate, and height adjustment studs are provided in the mounting holes. Height adjustment nuts are provided on the height adjustment studs at the top and bottom of the base plate. The height adjustment studs are fixed on the mounting box, which makes it convenient to adjust the height of the base plate according to the position of the sausage casing, so that the roller can better support the sausage casing.

[0011] This utility model has the following beneficial effects:

[0012] The sausage casings can be conveyed by multiple conveying wheels fixed along the axial direction of the conveying shaft. When the conveyed sausage casings pass through the adjusting wheel, the angle and position of the adjusting wheel can be adjusted according to the real-time tension value measured by the tension sensor at the sausage casing discharge end, so as to reasonably stretch the sausage casings and increase the sausage casing production. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0014] Figure 2 for Figure 1 Partial structural diagram Figure 1 ;

[0015] Figure 3 for Figure 1 Partial structural diagram Figure 2 ;

[0016] Figure 4 This is a schematic diagram of the side structure of the adjusting wheel;

[0017] Figure 5 A schematic diagram of the top structure of the idler roller and the limiting nylon roller;

[0018] Figure 6This is a schematic diagram of the side structure of the tension sensor;

[0019] In the diagram: 1. Conveyor wheel; 2. Conveyor shaft; 3. Driven sprocket; 4. Frame; 5. Electric actuator; 6. Adjusting wheel; 7. Limiting nylon roller; 8. Mounting box; 9. Idler roller; 10. Support plate; 11. Adjusting plate; 12. Tension roller; 13. Tensioning plate; 14. Mounting plate; 15. Adjusting shaft; 16. Bracket; 17. Support plate; 18. Adjusting sleeve; 19. Height adjustment stud; 20. Base plate; 21. Adjusting screw; 22. Slot hole one; 23. Top shaft two. Detailed Implementation

[0020] The present invention will be further described below with reference to the embodiments.

[0021] Example 1, as Figures 1 to 6 As shown, this utility model is a collagen casing conveying tension adjustment and stretching device, including two frames 4 at both ends. A conveying shaft 2 is rotatably mounted on each frame 4. Multiple conveying wheels 1 are fixed along the axial direction on the conveying shaft 2. A driven sprocket 3 is fixed on the conveying shaft 2. The driven sprocket 3 is connected to a driving sprocket through a chain. The driving sprocket is connected to a conveying motor. An arc-shaped conveying groove is provided on the outer wall of the conveying shaft 2. Multiple sets of support and limiting components are provided between the two frames 4. An electric actuator 5 is mounted on the bracket at one end. The output end of the electric actuator 5 is connected to a tensioning plate 13. Adjusting shafts 15 are fixed at both ends of the tensioning plate 13. Adjusting wheels 6 are rotatably mounted on the adjusting shafts 15. A tension roller 12 is mounted on the bracket at the other end. A tension sensor is mounted on the tension roller 12. The tension sensor is connected to a controller. The tension sensor can be an S-type high-precision pressure sensor with a range of 50N. The controller is connected to the electric actuator 5. The electric actuator 5 can be a Siemens electric actuator, model GD2161.1E.

[0022] During operation, the sausage casing enters through the front conveyor wheel 1 at one end, then spirals around multiple conveyor wheels 1 at both ends in a front-to-back direction. Finally, the output end of the casing passes between two adjusting wheels 6 and then wraps around the bottom of the tension roller 12. The conveyor wheels 1 rotate to transport the casing. Under normal operating conditions, the electric actuator 5 will operate the two adjusting wheels 6 at an angle, causing the casing to be stretched. The tension sensor detects the real-time tension value of the casing and transmits it to the controller. The controller will, according to a preset standard value, adjust the operating angle of the two adjusting wheels 6 through the electric actuator 5. When the detected tension value is low, the angle is increased; when the detected tension value is high, the angle is decreased.

[0023] In Example 2, based on Example 1, the electric actuator 5 is fixedly connected to the mounting plate 14, which is fixed on the frame 4. The adjusting wheel 6 has an arc-shaped limiting groove on its outer circumference, and the wheel will be in the limiting groove when the casing is being conveyed.

[0024] An adjusting plate 11 is fixed to the top of the tension sensor, and a locking bolt is fixed on the adjusting plate 11. An L-shaped support plate 10 is provided above the adjusting plate 11. A vertical strip hole 22 is provided on the upper part of the support plate 10, and a fastening bolt is provided in the strip hole 22. The fastening bolt is installed on the frame 4. An adjusting hole 2 along the front-to-back direction is provided at the bottom of the support plate 10, and the locking bolt is located in the adjusting hole 2. Before operation, the locking bolt and the fastening bolt can be loosened according to the position of the adjusting wheel 6, thereby adjusting the up-down and front-to-back position of the tension roller 12.

[0025] The bottom of the multiple sets of support and limiting components is provided with an installation box 8. The support and limiting components include a base plate 20 and rollers 9 arranged alternately in the front and back direction. Each roller 9 has a limiting component on the front and back of its right side.

[0026] The limiting component includes an adjusting screw 21 fixed on the base plate 20. An adjusting sleeve 18 is provided on the adjusting screw 21. Support plates 17, fitted onto the adjusting screw 21, are located at both the upper and lower ends of the adjusting sleeve 18. An adjusting nut is located on the outer side of the middle of each support plate 17. A clamping bolt is threaded to both ends of the support plate 17. A top shaft is rotatably connected to the inner end of the clamping bolt via a bearing. A limiting nylon roller 7 is located between the upper and lower top shafts. Before operation, the position of the limiting nylon roller 7 can be adjusted by loosening the adjusting nut and rotating the adjusting sleeve 18, based on the front-to-back position of the casing on the roller 9.

[0027] Each idler roller 9 has a U-shaped bracket 16 at its bottom, which is fixed to the base plate 20. Both ends of the bracket 16 are threaded with clamping bolts 2. The inner ends of the clamping bolts 2 are rotatably connected to a top shaft 23 via bearings. Both the first and second top shafts 23 have square limiting protrusions at their inner ends. The centers of both ends of the idler roller 9 and the limiting nylon roller 7 have limiting grooves that mate with the limiting protrusions. When it is necessary to replace the idler roller 9 or the limiting nylon roller 7, rotating the clamping bolts 2 or 1 will cause the top shaft 1 or 23 to move outwards, disengaging from the limiting grooves, allowing it to be removed and replaced.

[0028] The base plate 20 has mounting holes at its four corners, with height adjustment studs 19 installed in each hole. Height adjustment nuts are attached to the height adjustment studs 19 on both the top and bottom of the base plate 20, and the studs 19 are fixed to the mounting box 8. Before operation, the height of the idler roller 9 can be adjusted by rotating the height adjustment nuts to the top or bottom positions of the height adjustment studs 19.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0030] In the description of this utility model, the terms "inner", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not require that this utility model must be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

Claims

1. Collagen casing tension regulating stretching device for the delivery of collagen casings, comprising a frame (4) at both ends, characterized in that: Both ends of the rack (4) are rotatably provided with conveying shafts (2), a plurality of conveying wheels (1) are fixed on the conveying shafts (2) along the axial direction of the conveying shafts (2), the outer side wall of the conveying shaft (2) is provided with a circular arc-shaped conveying groove, a plurality of sets of supporting limiting members are arranged between the two racks (4), an electric actuator (5) is arranged on the support at one end, the output end of the electric actuator (5) is connected with a tensioning plate (13), both ends of the tensioning plate (13) are fixed with adjusting shafts (15), the adjusting shafts (15) are rotatably provided with adjusting wheels (6), a tensioning roller (12) is arranged on the support at the other end, the tensioning roller (12) is provided with a tension sensor, the tension sensor is connected with a controller, and the controller is connected with the electric actuator (5).

2. The collagen casing delivery tension regulating stretching apparatus of claim 1 wherein: The electric actuator (5) is fixedly connected with a mounting plate (14), the mounting plate (14) is fixed on the rack (4), and the outer periphery of the adjusting wheel (6) is provided with a circular arc-shaped limiting groove.

3. The collagen casing delivery tension regulating stretching apparatus of claim 2 wherein: The top of the tension sensor is fixedly provided with an adjusting plate (11), the adjusting plate (11) is fixedly provided with a locking bolt, an L-shaped supporting plate (10) is arranged above the adjusting plate (11), the upper portion of the supporting plate (10) is provided with a vertical strip-shaped hole one (22), a fastening bolt is arranged in the strip-shaped hole one (22), the fastening bolt is arranged on the rack (4), the bottom of the supporting plate (10) is provided with an adjusting hole two in the front-rear direction, and the locking bolt is arranged in the adjusting hole two.

4. The collagen casing delivery tension regulating stretching apparatus of claim 1 wherein: The bottom of the plurality of sets of supporting limiting members is provided with a mounting box (8), the supporting limiting member comprises a bottom plate (20) and supporting rollers (9) which are arranged in front of and behind each other in the front-rear direction and left and right directions, and each supporting roller (9) is provided with a limiting member in front of and behind the right side.

5. The collagen casing delivery tension regulating stretching apparatus of claim 4 wherein: The limiting member comprises an adjusting screw rod (21) fixed on the bottom plate (20), the adjusting screw rod (21) is provided with an adjusting sleeve (18), the upper and lower ends of the adjusting sleeve (18) are provided with supporting plates (17) sleeved on the adjusting screw rod (21), the outer side of the middle of the supporting plate (17) is provided with an adjusting nut, the both ends of the supporting plate (17) are threadedly connected with pressing bolts one, the inner end of the pressing bolt one is rotatably connected with a top shaft one through a bearing, and a limiting nylon roller (7) is arranged between the top shaft ones.

6. The collagen casing delivery tension regulating stretching apparatus of claim 5 wherein: The bottom of each supporting roller (9) is provided with a U-shaped bracket (16), the bracket (16) is fixed on the bottom plate (20), the both ends of the bracket (16) are threadedly connected with pressing bolts two, the inner end of the pressing bolt two is rotatably connected with a top shaft two (23) through a bearing, the inner end of the top shaft one and the top shaft two (23) are provided with square limiting convex columns, and the both end centers of the supporting roller (9) and the limiting nylon roller (7) are provided with limiting grooves matched with the limiting convex columns.

7. The collagen casing delivery tension regulating stretching apparatus of claim 6 wherein: The four corners of the bottom of the bottom plate (20) are provided with mounting holes, the mounting holes are provided with height-adjusting studs (19), the height-adjusting studs (19) on the upper and lower sides of the bottom plate (20) are provided with height-adjusting nuts, and the height-adjusting studs (19) are fixed on the mounting box (8).