High-temperature reaction furnace for producing super wear-resistant furnace black

By designing a detachable stirring mechanism and scraper structure, the problems of scraping off the inner wall deposits and replacing the stirring mechanism in the production of ultra-wear-resistant furnace black were solved, achieving low loss and high-efficiency production.

CN223793069UActive Publication Date: 2026-01-13QINGZHOU JINNIU CHEM CO LTD
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Patent Information

Application Number
CN202423278077.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-13
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing high-temperature reactors for producing ultra-wear-resistant furnace black cannot effectively scrape off the ultra-wear-resistant furnace black adhering to the inner wall of the furnace, resulting in significant losses. At the same time, the fixed connection of the stirring mechanism makes it impossible to replace damaged equipment.

Method used

A high-temperature reactor including a drive mechanism and a stirring mechanism was designed. The stirring mechanism is detachably connected through the cooperation of a first sleeve, a second sleeve, a snap fastener, and a snap ring. It is equipped with a scraper and a stirring rod, which can effectively scrape off the deposits on the inner wall and stir the reactor.

Benefits of technology

It reduces the loss of ultra-wear-resistant furnace black, and the stirring mechanism is detachable, which facilitates maintenance and replacement, thereby improving the service life and production efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of super-wear-resistant furnace black production, and discloses a high-temperature reaction furnace for super-wear-resistant furnace black production, which comprises a reaction furnace body and further comprises an inner furnace arranged in the reaction furnace body, and a driving mechanism is arranged on one side of the reaction furnace body; the first sleeve is arranged in the inner furnace, a second sleeve is arranged at one end of the first sleeve, and a plurality of buckles are arranged on the outer side of the second sleeve; according to the reaction furnace disclosed by the utility model, the driving mechanism is arranged, so that the stirring mechanism can be conveniently driven, super-wear-resistant furnace black in the reaction furnace body can be conveniently stirred, and meanwhile, the super-wear-resistant furnace black attached to the inner wall of the inner furnace can be scraped off, so that the loss of the super-wear-resistant furnace black is reduced; and a first sleeve, a second sleeve, a buckle and a clamping ring are matched for use to clamp a rotating rod and a transmission rod, so that the device can disassemble the stirring mechanism.
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Description

Technical Field

[0001] This utility model relates to the field of ultra-wear-resistant furnace black production technology, specifically a high-temperature reaction furnace used for ultra-wear-resistant furnace black production. Background Technology

[0002] Super wear-resistant furnace black is a special type of black pigment with extremely high temperature resistance and excellent corrosion resistance. This pigment is commonly used in the manufacture of high-temperature structural materials for high-temperature environments, such as aerospace vehicles and engines. Due to its unique physicochemical properties, super wear-resistant furnace black can withstand extreme temperatures and pressures and is not easily oxidized or corroded. Therefore, it has a wide range of applications in industrial fields.

[0003] Traditional methods for preparing ultra-wear-resistant furnace black have many limitations, such as complex preparation processes, high energy consumption, and environmental pollution. Therefore, high-temperature reactors are needed for the production of ultra-wear-resistant furnace black to improve its yield and quality. However, existing high-temperature reactors for ultra-wear-resistant furnace black production suffer from significant losses because the ultra-wear-resistant furnace black is in powder form and cannot scrape off the powder adhering to the inner wall of the furnace. Furthermore, the stirring mechanisms in existing high-temperature reactors for ultra-wear-resistant furnace black production are usually fixed, making it impossible to replace damaged stirring mechanisms. Utility Model Content

[0004] The purpose of this invention is to provide a high-temperature reactor for the production of ultra-wear-resistant furnace black, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature reactor for the production of ultra-wear-resistant furnace black, comprising a reactor body, and further comprising:

[0006] An inner furnace is installed inside the reactor body, and a drive mechanism is provided on one side of the reactor body;

[0007] A first sleeve is installed inside the inner furnace, and a second sleeve is installed at one end of the first sleeve. Several buckles are installed on the outside of the second sleeve. Both the first sleeve and the second sleeve are provided with snap rings on their outer sides. The inner furnace is equipped with a stirring mechanism for stirring the ultra-wear-resistant furnace black.

[0008] Preferably, the driving mechanism includes a support frame disposed below the reactor body, a motor disposed on the top of the support frame, a pulley disposed at the output end of the motor, a rotating rod fixed at the axis of the pulley, and one end of the rotating rod being slidably connected to the inner wall of the first sleeve.

[0009] Preferably, the stirring mechanism includes a transmission rod disposed on the inner wall of the second sleeve, a vertically arranged connecting rod fixed to the outside of the transmission rod, a horizontally arranged scraper fixed to the top of the connecting rod, and a stirring rod fixed to the outside of the transmission rod.

[0010] Preferably, a horizontally arranged feed pipe is provided on one side of the reactor body, and a sealing cap is provided on one side of the feed pipe.

[0011] Preferably, the inner wall of the inner furnace is connected to a vertically arranged discharge pipe, and a control valve is provided on the outer side of the discharge pipe.

[0012] Preferably, a support is provided on the outer side of the reactor body, and a horizontally arranged connecting plate is fixed on one side of the support.

[0013] Preferably, a control panel is provided on the outer side of the reactor body, and a plurality of heating bars are provided on the inner wall of the reactor body.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention facilitates the driving of the stirring mechanism by setting a driving mechanism, which in turn facilitates the stirring of the ultra-wear-resistant furnace black inside the reactor body. At the same time, it can scrape off the ultra-wear-resistant furnace black adhering to the inner wall of the furnace, reducing the loss of the ultra-wear-resistant furnace black. By setting a first sleeve, a second sleeve, a buckle, and a snap-fit ​​ring to engage the rotating rod and the transmission rod, the device can disassemble the stirring mechanism. Attached Figure Description

[0016] Figure 1 A schematic diagram of a preferred embodiment of the high-temperature reactor for producing ultra-wear-resistant furnace black provided by this utility model;

[0017] Figure 2 A schematic diagram of the drive mechanism structure provided by this utility model;

[0018] Figure 3 A schematic diagram of the stirring mechanism provided by this utility model;

[0019] Figure 4 for Figure 2 A magnified structural diagram of point A shown.

[0020] In the diagram: 1. Reactor body; 2. Inner furnace; 3. Drive mechanism; 31. Support frame; 32. Motor; 33. Pulley; 34. Rotating rod; 4. First sleeve; 5. Second sleeve; 6. Buckle; 7. Snap ring; 8. Stirring mechanism; 81. Transmission rod; 82. Connecting rod; 83. Scraper; 84. Stirring rod; 9. Feed pipe; 10. Sealing cover; 11. Discharge pipe; 12. Control valve; 13. Bracket; 14. Connecting plate; 15. Control panel; 16. Heating bar. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 As shown, the high-temperature reactor for producing ultra-wear-resistant furnace black includes a reactor body 1. The reactor body 1 facilitates the placement of heating bars 16. An inner furnace 2 is located inside the reactor body 1, facilitating the storage of ultra-wear-resistant furnace black. A drive mechanism 3 is located on one side of the reactor body 1, facilitating the driving of a stirring mechanism 8. A first sleeve 4 is located inside the inner furnace 2, facilitating the connection of a rotating rod 34. One end of the first sleeve 4... A second sleeve 5 is provided, which facilitates the connection of the transmission rod 81. Several buckles 6 are provided on the outside of the second sleeve 5, which facilitates the engagement of the first sleeve 4 and the second sleeve 5. Both the first sleeve 4 and the second sleeve 5 are provided with locking rings 7 on their outside, which facilitates the tightening of the first sleeve 4 and the second sleeve 5, thereby facilitating the engagement of the rotating rod 34 and the transmission rod 81. The inner furnace 2 is equipped with a stirring mechanism 8 for stirring the ultra-wear-resistant furnace black.

[0023] The drive mechanism 3 includes a support frame 31 located below the reactor body 1. The support frame 31 facilitates the support of the motor 32. The motor 32 is located on the top of the support frame 31. The motor 32 facilitates the rotation of the pulley 33. The output end of the motor 32 is equipped with the pulley 33. The pulley 33 facilitates the rotation of the rotating rod 34. The rotating rod 34 is fixed at the axis of the pulley 33, and one end of the rotating rod 34 is slidably connected to the inner wall of the first sleeve 4. The rotating rod 34 facilitates the rotation of the transmission rod 81.

[0024] The stirring mechanism 8 includes a transmission rod 81 disposed on the inner wall of the second sleeve 5. By disposing of the transmission rod 81, it is easy to drive the scraper 83 and the stirring rod 84 to rotate. A vertically disposed connecting rod 82 is fixed on the outer side of the transmission rod 81. By disposing of the connecting rod 82, it is easy to connect the scraper 83 to the transmission rod 81. A horizontally disposed scraper 83 is fixed at the top of the connecting rod 82. By disposing of the scraper 83, it is easy to scrape off the ultra-wear-resistant furnace black adhering to the inner wall of the inner furnace 2. A stirring rod 84 is fixed on the outer side of the transmission rod 81. By disposing of the stirring rod 84, it is easy to stir the ultra-wear-resistant furnace black.

[0025] A horizontally arranged feed pipe 9 is provided on one side of the reactor body 1. This feed pipe 9 facilitates the pouring of ultra-wear-resistant furnace black into the inner furnace 2. A sealing cap 10 is provided on one side of the feed pipe 9 to seal it. A vertically arranged discharge pipe 11 connects to the inner wall of the inner furnace 2, facilitating the discharge of ultra-wear-resistant furnace black. A control valve 12 is provided on the outside of the discharge pipe 11 to control its opening and closing. A support bracket 13 is provided to support the reactor body 1. A horizontally arranged connecting plate 14 is fixed to one side of the support bracket 13 to facilitate connection. A control panel 15 is provided on the outside of the reactor body 1 to control the switching of the heating bars 16. Several heating bars 16 are provided on the inner wall of the reactor body 1 to facilitate heating of the inner furnace 2, thereby facilitating the heating of the ultra-wear-resistant furnace black.

[0026] Working principle: In use, the ultra-wear-resistant furnace black is first poured into the inner furnace 2 through the feed pipe 9. The feed pipe 9 is then sealed by the sealing cover 10. Then, the motor 32 is started, which drives the pulley 33 to rotate. The pulley 33 drives the rotating rod 34 to rotate, which in turn drives the transmission rod 81 to rotate. The transmission rod 81 drives the scraper 83 to scrape off the ultra-wear-resistant furnace black adhering to the inner wall of the inner furnace 2. At the same time, it drives the stirring rod 84 to stir the ultra-wear-resistant furnace black. The rotating rod 34 and the transmission rod 81 are engaged by the first sleeve 4, the second sleeve 5, the buckle 6, and the snap ring 7, allowing the stirring mechanism 8 to be disassembled. The ultra-wear-resistant furnace black is heated by the control panel 15 and the heating bar 16. Finally, the ultra-wear-resistant furnace black is discharged by the discharge pipe 11 and the control valve 12.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-temperature reactor for the production of ultra-wear-resistant furnace black, comprising a reactor body (1), characterized in that, Also includes: An inner furnace (2) is installed inside the reactor body (1), and a drive mechanism (3) is provided on one side of the reactor body (1). A first sleeve (4) is installed inside the inner furnace (2). A second sleeve (5) is installed at one end of the first sleeve (4). Several buckles (6) are installed on the outside of the second sleeve (5). A snap ring (7) is installed on the outside of both the first sleeve (4) and the second sleeve (5). A stirring mechanism (8) for stirring the ultra-wear-resistant furnace black is installed inside the inner furnace (2).

2. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: The drive mechanism (3) includes a support frame (31) located below the reactor body (1). A motor (32) is located on the top of the support frame (31). A pulley (33) is located at the output end of the motor (32). A rotating rod (34) is fixed at the axis of the pulley (33), and one end of the rotating rod (34) is slidably connected to the inner wall of the first sleeve (4).

3. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: The stirring mechanism (8) includes a transmission rod (81) disposed on the inner wall of the second sleeve (5), a vertically arranged connecting rod (82) fixed on the outside of the transmission rod (81), a horizontally arranged scraper (83) fixed on the top of the connecting rod (82), and a stirring rod (84) fixed on the outside of the transmission rod (81).

4. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: A horizontally arranged feed pipe (9) is provided on one side of the reactor body (1), and a sealing cover (10) is provided on one side of the feed pipe (9).

5. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: The inner wall of the inner furnace (2) is connected to a vertically arranged discharge pipe (11), and a control valve (12) is provided on the outside of the discharge pipe (11).

6. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: A support (13) is provided on the outside of the reactor body (1), and a horizontally arranged connecting plate (14) is fixed on one side of the support (13).

7. The high-temperature reactor for producing ultra-wear-resistant furnace black according to claim 1, characterized in that: A control panel (15) is provided on the outside of the reactor body (1), and several heating bars (16) are provided on the inner wall of the reactor body (1).