Copper recycling and smelting device

By controlling the catalyst addition with an electromagnet and implementing an automated stirring structure, the safety hazards of manual operation and uneven melting in copper recycling and smelting equipment have been solved, achieving a safe and efficient copper smelting process.

CN223795761UActive Publication Date: 2026-01-13ANHUI YAQI RENEWABLE RESOURCES RECYCLING CO LTD
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Patent Information

Application Number
CN202520020362.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-01-13
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing copper recycling and smelting equipment requires manual operation when adding catalysts, which poses safety hazards and results in uneven smelting and low efficiency.

Method used

A copper recycling and smelting device was designed, which uses an electromagnet to control the addition of catalyst. Combined with a worm gear, worm wheel and stirring rod structure, it realizes the automatic addition of catalyst and uniform stirring. The smelting furnace is tilted by an electric telescopic rod and worm gear, avoiding manual operation.

Benefits of technology

It achieves safe and efficient automatic catalyst addition and uniform copper melting, improving melting quality and efficiency while reducing the safety risks of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The copper recycling and smelting device comprises a mounting frame and a smelting furnace, the smelting furnace is connected with a mounting plate, the mounting plate is connected with an electric telescopic rod, the electric telescopic rod is connected with a top plate, the top plate is connected with a cover plate, the cover plate is connected with a first motor and a storage box, and a discharging opening is formed in the upper surface of the cover plate. A spring and a connecting rod are connected in the storage box, one end of the spring is fixedly connected with a first electromagnet, one end of the connecting rod is fixedly connected with a second electromagnet, and the bottom face of the first electromagnet is fixedly connected with a baffle. The utility model solves the problems that the catalyst is mostly added manually when the copper is smelted and added by the existing smelting device, the smelting device is opened in the smelting process, but the temperature of the smelting device is too high, so that the potential safety hazard is easy to occur when the catalyst is added manually.
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Description

Technical Field

[0001] This utility model belongs to the field of air filtration technology, and in particular relates to a copper recycling and smelting device. Background Technology

[0002] Scrap copper refers to copper that has been discarded after use or waste generated during copper industry production. One type is new scrap copper, which is waste generated during copper industry production. The other type is used scrap copper, which consists of items that have been discarded after use, such as scrap copper discarded or dismantled from old buildings and transportation systems.

[0003] In the smelting process of scrap copper, a smelting device is required. In order to ensure the chemical reaction rate and control the reaction process, and to help reduce the surface tension and adhesion of copper, thereby improving the fluidity of copper liquid and the casting effect, a catalyst needs to be added to the smelting device. In existing smelting devices, the catalyst is mostly added manually when smelting copper. The smelting device is turned on during the smelting process. However, due to the high temperature of the smelting device, adding the catalyst manually can easily cause safety hazards. To solve the above problems, a copper recycling smelting device is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a copper recycling and smelting device, which solves the problem that in existing smelting devices, the catalyst is mostly added manually when smelting copper. During the smelting process, the smelting device is opened, but due to the high temperature of the smelting device, manually adding the catalyst can easily lead to safety hazards.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a copper recycling and smelting device, including a mounting frame 1 and a smelting furnace 2. Several mounting plates 4 are fixedly connected to the periphery of the smelting furnace 2. An electric telescopic rod 5 is fixedly connected to the upper surface of the mounting plate 4. A top plate 6 is fixedly connected to the output end of the electric telescopic rod 5. A cover plate 3 is fixedly connected to one surface of the top plate 6. A first motor 7 and several storage boxes 8 are fixedly connected to the upper surface of the cover plate 3. A discharge port 24 is opened on the upper surface of the cover plate 3. A spring 18 is fixedly connected to the upper surface of the storage box 8. A connecting rod 20 is fixedly connected to one end of the spring 18. A first electromagnet 19 is fixedly connected to one end of the connecting rod 20. A second electromagnet 21 is fixedly connected to the other surface of the inner wall of the storage box 8. A baffle 23 is fixedly connected to the bottom surface of the first electromagnet 19.

[0007] Preferably, the mounting frame 1 is internally connected to a first rotating rod 13 and a second rotating rod 14. Both the first rotating rod 13 and the second rotating rod 14 are fixedly connected to the smelting furnace 2. One end of the first rotating rod 13 is fixedly connected to a worm gear 9. One side of the mounting frame 1 is fixedly connected to a connecting plate 10. One surface of the connecting plate 10 is fixedly connected to a second motor 11. The output end of the second motor 11 is fixedly connected to a worm gear 12. The output end of the first motor 11 is fixedly connected to a drive rod 15. The peripheral side of the drive rod 15 is fixedly connected to a spiral blade 17 and several stirring rods 16.

[0008] Preferably, a plurality of guide rods 22 are fixedly connected to one surface of the first electromagnet 19, and the guide rods 22 are slidably engaged with the storage box 8.

[0009] Preferably, the first electromagnet 19 and the second electromagnet 21 are slidably coupled, and the upper surface of the storage box 8 is provided with a feed port.

[0010] Preferably, the position of the baffle 23 is adapted to the position of the discharge port 24, and a strip groove is provided on the upper surface of the storage box 8, with the connecting rod 20 slidingly engaged with the strip groove.

[0011] Preferably, the first rotating rod 13 and the second rotating rod 14 are both rotatably connected to the mounting frame 1, and the drive rod 15 is rotatably connected to the cover plate 3.

[0012] Preferably, the worm gear 12 is rotatably connected to the connecting plate 10, and the worm gear 12 meshes with the worm wheel 9.

[0013] This utility model has the following beneficial effects:

[0014] 1. This utility model, by setting up a first electromagnet, a second electromagnet, and a baffle, allows an appropriate amount of fluid catalyst to be added into the storage box according to the amount of scrap copper to be smelted. Before smelting, the first and second electromagnets are energized, causing them to attract each other. The baffle blocks the discharge port to prevent the catalyst from entering the smelting furnace before smelting. At this time, the first electromagnet stretches the spring through the connecting rod. During the smelting process, the two electromagnets are de-energized, causing the magnetism to disappear, the spring to return to its original position and contract, pulling the first electromagnet to move. The first electromagnet further drives the baffle to move, creating a gap between the baffle and the discharge port. The fluid catalyst enters the smelting furnace through the discharge port, ensuring the quality of copper smelting.

[0015] 2. This utility model, by setting up a worm gear, worm wheel, spiral blades, and stirring rod, allows the first motor to drive the drive rod to rotate during the smelting process. The drive rod then drives the stirring rod and spiral blades to rotate. The stirring rod stirs the molten copper, making the scrap copper heat more evenly. The spiral blades can transport the copper at the bottom upwards, preventing copper accumulation at the bottom and thus avoiding uneven heating, thereby improving the smelting efficiency of the equipment. After smelting is completed, the electric telescopic rod pushes the top plate upwards, causing the top plate to push the cover plate upwards. Then, the second motor drives the worm gear to rotate, and through meshing with the worm wheel, the first rotating rod drives the smelting furnace to rotate, causing the smelting furnace to tilt and pour out the molten copper. This eliminates the need for manual pouring of the molten copper, ensuring high safety.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a first cross-sectional view of the present invention.

[0020] Figure 3 This is a second cross-sectional view of the present invention.

[0021] Figure 4 for Figure 3 A magnified schematic diagram of the structure at point A in the middle.

[0022] The components represented by each number in the attached diagram are listed below: 1. Mounting bracket; 2. Smelting furnace; 3. Cover plate; 4. Mounting plate; 5. Electric telescopic rod; 6. Top plate; 7. First motor; 8. Storage box; 9. Worm gear; 10. Connecting plate; 11. Second motor; 12. Worm; 13. First rotating rod; 14. Second rotating rod; 15. Drive rod; 16. Stirring rod; 17. Spiral blade; 18. Spring; 19. First electromagnet; 20. Connecting rod; 21. Second electromagnet block; 22. Guide rod; 23. Baffle; 24. Discharge port. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be understood that the terms "upper", "middle", "outer", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] Please see Figures 1-4 As shown, this utility model is a copper recycling and smelting device, including a mounting frame 1 and a smelting furnace 2. Several mounting plates 4 are fixedly connected to the periphery of the smelting furnace 2. An electric telescopic rod 5 is fixedly connected to the upper surface of the mounting plate 4. A top plate 6 is fixedly connected to the output end of the electric telescopic rod 5. A cover plate 3 is fixedly connected to one surface of the top plate 6. A first motor 7 and several storage boxes 8 are fixedly connected to the upper surface of the cover plate 3. A discharge port 24 is opened on the upper surface of the cover plate 3. A spring 18 is fixedly connected to the upper surface of the storage box 8. A rod 20 is fixedly connected to one end of the spring 18. A first electromagnet 19 is fixedly connected to one end of the rod 20. A second electromagnet 21 is fixedly connected to the other surface of the inner wall of the storage box 8. A baffle 23 is fixedly connected to the bottom surface of the first electromagnet 19. An appropriate amount of fluid catalyst is added into the storage box 8 according to the amount of scrap copper to be smelted. Before smelting, the first electromagnetic block 19 and the second electromagnetic block 21 are energized, causing them to attract each other. The baffle 23 blocks the feed port 24 to prevent the catalyst from entering the smelting furnace 2 before smelting. At this time, the first electromagnetic block 19 stretches the spring 18 through the connecting rod 20. During the smelting process, the two electromagnetic blocks are de-energized, causing the magnetism to disappear. The spring 18 returns to its original position and contracts, pulling the first electromagnet 19 to move. The first electromagnet 19 further drives the baffle 23 to move, creating a gap between the baffle 23 and the feed port 24. The flowing catalyst enters the smelting furnace 2 through the feed port 24, ensuring the quality of copper smelting. After copper smelting is completed, the molten copper is poured out, the smelting furnace 2 cools down, the two magnetic blocks regain their magnetism, and attract each other again, closing the baffle 23. No manual addition of catalyst is required, making the operation simple and safe.

[0026] The mounting frame 1 is internally connected to a first rotating rod 13 and a second rotating rod 14, both of which are fixedly connected to the melting furnace 2. A worm gear 9 is fixedly connected to one end of the first rotating rod 13. A connecting plate 10 is fixedly connected to one side of the mounting frame 1, and a second motor 11 is fixedly connected to one surface of the connecting plate 10. A worm gear 12 is fixedly connected to the output end of the second motor 11, and a drive rod 15 is fixedly connected to the output end of the first motor 11. A spiral blade 17 and several stirring rods 16 are fixedly connected to the circumferential side of the drive rod 15. By configuring the worm gear 12, worm wheel 9, spiral blades 17, and stirring rods 16, during the melting process, the first motor 7 drives... The drive rod 15 rotates, which in turn drives the stirring rod 16 and the spiral blade 17 to rotate. The stirring rod 16 stirs the copper liquid, making the scrap copper heat more evenly. The spiral blade 17 can transport the copper at the bottom upwards, avoiding the accumulation of copper at the bottom and causing uneven heating, thus improving the smelting efficiency of the equipment. After smelting is completed, the electric telescopic rod 5 pushes the top plate 6 upwards, causing the top plate 6 to push the cover plate 3 upwards. Then, the second motor 11 drives the worm gear 12 to rotate. Through the meshing between the worm gear 9 and the first rotating rod 13, the smelting furnace 2 is driven to rotate, causing the smelting furnace 2 to tilt and pour out the copper liquid. There is no need for manual pouring of the copper liquid, which is highly safe.

[0027] A number of guide rods 22 are fixedly connected to one surface of the first electromagnet 19, and the guide rods 22 are slidably engaged with the storage box 8.

[0028] The first electromagnet 19 and the second electromagnet 21 are in sliding engagement, and the upper surface of the storage box 8 is provided with a feed port.

[0029] The position of the baffle 23 is adapted to the position of the discharge port 24. A strip groove is provided on the upper surface of the storage box 8, and the connecting rod 20 slides in the strip groove.

[0030] The first rotating rod 13 and the second rotating rod 14 are both rotatably connected to the mounting bracket 1, and the drive rod 15 is rotatably connected to the cover plate 3.

[0031] The worm 12 is rotatably connected to the connecting plate 10, and the worm 12 meshes with the worm wheel 9.

[0032] Example:

[0033] like Figures 1-4As shown, the method of using the copper recycling and smelting device of this utility model is as follows: When using this utility model, firstly, the electric telescopic rod 5 lifts the cover plate 3 upwards, and the scrap copper is put into the smelting furnace 2. Then, the electric telescopic rod 5 pulls the cover plate 3 downwards to close the smelting furnace 2. According to the amount of scrap copper to be smelted, an appropriate amount of fluid catalyst is put into the storage box 8. Before smelting, the first electromagnetic block 19 and the second electromagnetic block 21 are energized, so that the two electromagnetic blocks are attracted together. The baffle 23 blocks the discharge port 24 to prevent the catalyst from entering the smelting furnace 2 before smelting. At this time, the first electromagnetic block 19 stretches the spring 18 through the connecting rod 20. During the smelting process, the two electromagnetic blocks are de-energized, so that the magnetism disappears, the spring 18 returns to its original position and contracts, pulling the first electromagnet 19 to move. The first electromagnet 19 further drives the baffle 23 to move, so that a gap appears between the baffle 23 and the discharge port 24. The fluid catalyst enters the smelting furnace 2 through the discharge port 24, ensuring the copper smelting. To ensure the quality of copper smelting, after the copper smelting is completed, the molten copper is poured out, the smelting furnace 2 cools down, the two magnetic blocks regain their magnetism and are attracted together again, closing the baffle 23. No manual addition of catalyst is required, making the operation simple and safe, ensuring the quality of copper smelting. After the copper smelting is completed, the molten copper is poured out. During the smelting process, the first motor 7 drives the drive rod 15 to rotate, which in turn drives the stirring rod 16 and the spiral blade 17 to rotate. The stirring rod 16 stirs the molten copper, making the scrap copper heat more evenly. The spiral blade 17 can transport the copper at the bottom upwards, avoiding the accumulation of copper at the bottom and causing uneven heating, thus improving the smelting efficiency of the equipment. After the smelting is completed, the electric telescopic rod 5 pushes the top plate 6 upwards, causing the top plate 6 to push the cover plate 3 upwards. Then, the second motor 11 drives the worm gear 12 to rotate, and through the meshing with the worm wheel 9, the first rotating rod 13 drives the smelting furnace 2 to rotate, causing the smelting furnace 2 to tilt and pour out the molten copper, eliminating the need for manual pouring.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A copper recycling and smelting apparatus, comprising a mounting frame (1) and a smelting furnace (2), characterized in that, The smelting furnace (2) has several mounting plates (4) fixedly connected to its periphery. An electric telescopic rod (5) is fixedly connected to the upper surface of the mounting plate (4). A top plate (6) is fixedly connected to the output end of the electric telescopic rod (5). A cover plate (3) is fixedly connected to one surface of the top plate (6). A first motor (7) and several storage boxes (8) are fixedly connected to the upper surface of the cover plate (3). A discharge port (24) is opened on the upper surface of the cover plate (3). A spring (18) is fixedly connected to the upper surface of the storage box (8). A connecting rod (20) is fixedly connected to one end of the spring (18). A first electromagnet (19) is fixedly connected to one end of the connecting rod (20). A second electromagnetic block (21) is fixedly connected to the other surface of the inner wall of the storage box (8). A baffle (23) is fixedly connected to the bottom surface of the first electromagnet (19).

2. The copper recycling and smelting apparatus according to claim 1, characterized in that, The mounting frame (1) is internally connected to a first rotating rod (13) and a second rotating rod (14). Both the first rotating rod (13) and the second rotating rod (14) are fixedly connected to the smelting furnace (2). One end of the first rotating rod (13) is fixedly connected to a worm gear (9). One side of the mounting frame (1) is fixedly connected to a connecting plate (10). One surface of the connecting plate (10) is fixedly connected to a second motor (11). The output end of the second motor (11) is fixedly connected to a worm gear (12). The output end of the first motor (7) is fixedly connected to a drive rod (15). The circumferential side of the drive rod (15) is fixedly connected to a spiral blade (17) and several stirring rods (16).

3. The copper recycling and smelting apparatus according to claim 1, characterized in that, A plurality of guide rods (22) are fixedly connected to one surface of the first electromagnet (19), and the guide rods (22) slide in cooperation with the storage box (8).

4. The copper recycling and smelting apparatus according to claim 1, characterized in that, The first electromagnet (19) and the second electromagnet (21) are slidably engaged, and the upper surface of the storage box (8) is provided with a feed port.

5. The copper recycling and smelting apparatus according to claim 1, characterized in that, The position of the baffle (23) is adapted to the position of the discharge port (24), and the upper surface of the storage box (8) is provided with a strip groove, and the connecting rod (20) slides in cooperation with the strip groove.

6. A copper recycling and smelting apparatus according to claim 2, characterized in that, The first rotating rod (13) and the second rotating rod (14) are rotatably connected to the mounting bracket (1), and the drive rod (15) is rotatably connected to the cover plate (3).

7. A copper recycling and smelting apparatus according to claim 2, characterized in that, The worm (12) is rotatably connected to the connecting plate (10), and the worm (12) meshes with the worm wheel (9).