Multi-station gear transmission detection equipment for multi-turn input

Abstract

The utility model relates to the technical field of machinery, in particular to a multi-station gear transmission detection device for multi-turn input. Comprising a mounting plate, a motor assembly is arranged on one side of the mounting plate, a first small belt wheel sleeves an output shaft of the motor assembly, a large rotating shaft belt wheel assembly is arranged on one side of the motor assembly, a second small belt wheel and a large belt wheel sleeve the lower portion of the large rotating shaft belt wheel assembly, and a plurality of small belt wheel rotating shaft assemblies are arranged on one side of the large rotating shaft belt wheel assembly; a third small belt wheel is arranged on the lower portion of the small belt wheel rotating shaft assembly, the first small belt wheel and the large belt wheel are sleeved with a first synchronous belt, and the second small belt wheel and the third small belt wheel are sleeved with a second synchronous belt. The detection equipment with multiple detection stations can effectively detect the transmission and meshing conditions of gears in the encoder, can effectively detect the precision and service life of products, and greatly improves the detection efficiency.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to a multi-station gear transmission testing device for multi-turn input. Background Technology

[0002] As a core component of electric actuators, encoders play a crucial role in stroke position feedback, speed detection and control, and fault diagnosis and protection. As a key feedback element, they provide signal support for the entire actuator control system. The internal mechanical structure of an encoder typically involves gears with periodically arranged light and dark stripes or magnetic poles. As the gears rotate, these stripes or poles generate continuously changing optical or magnetic signals in the sensor, which are ultimately converted into electrical signals received by the electronic circuitry. In this process, the transmission accuracy and meshing condition of the gears determine the encoder's accuracy and lifespan. To ensure product quality, rigorous inspection of the encoder's gear transmission is necessary. However, no such testing equipment is available on the market. Therefore, a multi-station gear transmission testing device suitable for multi-turn input was designed. Summary of the Invention

[0003] To overcome the shortcomings of the prior art, this utility model provides a multi-station gear transmission testing device for multi-turn input.

[0004] To achieve the above objectives, a multi-station gear transmission testing device for multi-turn input is designed, including a mounting plate. A motor assembly is provided on one side of the mounting plate. A small pulley is fitted on the output shaft of the motor assembly. A large shaft pulley assembly is provided on one side of the motor assembly. A small pulley and a large pulley are respectively fitted on the lower part of the large shaft pulley assembly. Several small pulley shaft assemblies are provided on one side of the large shaft pulley assembly. A small pulley is provided on the lower part of the small pulley shaft assembly. A synchronous belt is fitted on the small pulley and the large pulley. A synchronous belt is fitted on the small pulley and the small pulley.

[0005] The motor assembly includes a motor, an output shaft, and a motor mounting plate. The mounting plate is connected to the motor via the motor mounting plate. The motor is connected to the output shaft via a coupling. A small pulley is fitted onto the output shaft and secured with a screw.

[0006] A pair of deep groove ball bearings are provided between the output shaft and the motor mounting plate. A spacer is provided between the pair of deep groove ball bearings. A retaining ring for the hole is provided on the outside of the upper deep groove ball bearing, and a retaining ring for the shaft is provided on the outside of the lower deep groove ball bearing.

[0007] The protruding claw of the coupling is fitted with an O-ring.

[0008] The large rotating shaft pulley assembly includes a long shaft, a second small pulley, and a large pulley. The lower part of the long shaft is fitted with the second small pulley and the large pulley, which are respectively fixed by the second screw. The upper part of the long shaft is provided with a mounting hole, and a nylon sleeve and a bushing are respectively provided in the mounting hole from the outside to the inside.

[0009] The small shaft pulley assembly includes a short shaft and a small pulley three. The small pulley three is sleeved on the lower part of the short shaft and fixed by screw three. The upper part of the short shaft is provided with a mounting hole two. A nylon sleeve two and a shaft sleeve two are respectively provided in the mounting hole two from the outside to the inside.

[0010] One side of the synchronous belt is equipped with a tensioning assembly, which includes a tensioning shaft and a tensioning pulley. The tensioning shaft is connected to a slotted groove on the mounting plate via a nut. One side of the tensioning shaft is connected to the tensioning pulley via a deep groove ball bearing. A perforated elastic retaining ring is provided on the outer side of the deep groove ball bearing. A washer is provided between the nut and the mounting plate.

[0011] The large shaft pulley assembly, the small pulley shaft assembly, and the mounting plate are connected by a mounting plate assembly. The mounting plate assembly includes a mounting plate body and a deep groove ball bearing. The mounting plate body is connected to the mounting plate by a nut. The mounting plate body has a through hole for the shaft to pass through. A pair of deep groove ball bearings are installed in the through hole. A bushing is provided between the pair of deep groove ball bearings. A retaining ring for the hole is provided on the outside of the deep groove ball bearing.

[0012] The mounting plate is provided with a support foot assembly at its lower end. The support foot assembly includes a support foot, a pad, and screws. The lower end of the mounting plate is connected to the support foot, and the lower end of the support foot is connected to the pad through screws.

[0013] Compared with the prior art, this utility model has a testing device with multiple testing stations, which can effectively detect the transmission and meshing of gears in the encoder, and can effectively detect the accuracy and life of the product, greatly improving the testing efficiency. Attached Figure Description

[0014] Figure 1 This is the front view of the present invention.

[0015] Figure 2 This is a top view of the present invention.

[0016] Figure 3 This is a schematic diagram of the motor assembly of this utility model.

[0017] Figure 4 This is a schematic diagram of the large rotating shaft pulley assembly of this utility model.

[0018] Figure 5 This is a schematic diagram of the small rotating shaft pulley assembly of this utility model.

[0019] Figure 6 This is a schematic diagram of the tensioning component of this utility model.

[0020] Figure 7 This is a schematic diagram of the installation disk assembly of this utility model.

[0021] Figure 8 This is a schematic diagram of the support leg assembly of this utility model. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings.

[0023] like Figures 1 to 8 As shown, a motor assembly 3 is provided on one side of the mounting plate 2. A small pulley 3-6 is fitted on the output shaft 3-5 of the motor assembly 3. A large shaft pulley assembly 6 is provided on one side of the motor assembly 3. A small pulley 6-2 and a large pulley 6-3 are respectively fitted on the lower part of the large shaft pulley assembly 6. Several small pulley shaft assemblies 7 are provided on one side of the large shaft pulley assembly 6. A small pulley 7-2 is provided on the lower part of the small pulley shaft assembly 7. A synchronous belt 8 is fitted on the small pulley 3-6 and the large pulley 6-3. A synchronous belt 9 is fitted on the small pulley 6-2 and the small pulley 7-2.

[0024] The motor assembly 3 provides power to the entire equipment and includes a motor 3-1, an output shaft 3-5, and a motor mounting plate 3-3. The mounting plate 2 is connected to the motor 3-1 through the motor mounting plate 3-3. The motor 3-1 is connected to the output shaft 3-5 through a coupling 3-8. A small pulley 3-6 is fitted on the output shaft 3-5 and fastened with screws 3-14.

[0025] A pair of deep groove ball bearings 3-11 are provided between the output shaft 3-5 and the motor mounting plate 3-3 to support the smooth operation of the output shaft 3-5. A spacer 3-12 is provided between the pair of deep groove ball bearings 3-11 for support. A retaining ring 3-10 for the bore is provided on the outside of the upper deep groove ball bearing 3-11, and a retaining ring 3-13 for the shaft is provided on the outside of the lower deep groove ball bearing 3-11 for fixation.

[0026] An O-ring 3-9 is fitted on the protruding claw of the coupling 3-8, which plays a buffering role during the process of the motor 3-1 starting and driving the output shaft 3-5.

[0027] The motor mounting plate 3-3 is connected to the mounting plate 2 by the nut 3-4, the motor mounting plate 3-3 is connected to the motor 3-1 by the combination screw 3-3, and the motor 3-1 is fixed to the coupling 3-8 by the cylindrical pin 3-7.

[0028] The large shaft pulley assembly 6 includes a long shaft 6-1, a small pulley 6-2, and a large pulley 6-3. The small pulley 6-2 and the large pulley 6-3 are respectively fitted onto the lower part of the long shaft 6-1 and fixed by screws 6-6. The upper part of the long shaft 6-1 is provided with a mounting hole, and a nylon sleeve 6-5 and a bushing 6-4 are respectively provided in the mounting hole from the outside to the inside.

[0029] The small shaft pulley assembly 7 includes a short shaft 7-1 and a small pulley 7-2. The small pulley 7-2 is fitted onto the lower part of the short shaft 7-1 and fixed by screws 7-3. The upper part of the short shaft 7-1 is provided with a mounting hole 2. From the outside to the inside, a nylon sleeve 7-5 and a shaft sleeve 7-4 are respectively provided in the mounting hole 2.

[0030] The nylon sleeve 6-5 and bushing 6-4, the nylon sleeve 7-5 and bushing 7-4, the nylon sleeve 6-5 and the long shaft 6-1, and the nylon sleeve 7-5 and the short shaft 7-1 are all interference fits. In actual use, bushing 6-4 and bushing 7-4 are the output interfaces of this utility model, and can be designed with different connection sizes according to the product being tested, so as to facilitate the connection and fixation of the product being tested.

[0031] A tensioning assembly 4 is provided on one side of the synchronous belt 8 to ensure sufficient friction between the synchronous belt 8 and the pulley. The tensioning assembly 4 includes a tensioning shaft 4-5 and a tensioning pulley 4-6. The tensioning shaft 4-5 is connected to the slotted groove on the mounting plate 2 via a nut 4-1. One side of the tensioning shaft 4-5 is connected to the tensioning pulley 4-6 via a deep groove ball bearing 4-3. A perforated elastic retaining ring 4-4 ​​is provided on the outer side of the deep groove ball bearing 4-3. A washer 4-2 is provided between the nut 4-1 and the mounting plate 2. In actual use, the tension of the synchronous belt 8 can be adjusted by adjusting the position of the tensioning assembly 4 within the slotted groove.

[0032] The large pulley assembly 6, the small pulley shaft assembly 7, and the mounting plate 2 are connected via the mounting disc assembly 5. The mounting disc assembly 5 includes a mounting disc body 5-1 and deep groove ball bearings 5-5. The mounting disc body 5-1 is connected to the mounting plate 2 via nuts 5-2. The mounting disc body 5-1 has a through hole 5-6 for the shaft to pass through. A pair of deep groove ball bearings 5-5 are installed in the through hole 5-6. A bushing 5-4 is provided between the pair of deep groove ball bearings 5-5. A retaining ring 5-3 is provided on the outside of the deep groove ball bearings 5-5. The deep groove ball bearings 5-5 provide support for the shaft that is fitted into the mounting disc body 5-1.

[0033] The mounting plate 2 has a support assembly 1 at its lower end. The support assembly 1 includes a support foot 1-1, a pad 1-2, and a screw 1-3. The lower end of the mounting plate 2 is connected to the support foot 1-1, and the lower end of the support foot 1-1 is connected to the pad 1-2 through the screw 1-3. The support assembly 1 provides stable support for the main body of the equipment.

[0034] In this invention, synchronous belt 8 and synchronous belt 2 connect all the pulleys in series. When motor 3-1 starts, the output shaft 3-5 of motor assembly 1 drives small pulley 3-6 to rotate, which in turn drives synchronous belt 8 to rotate. Synchronous belt 8 drives large pulley 6-3 to rotate through friction, which in turn drives small pulley 6-2 to rotate through long shaft 6-1, and small pulley 7-2 to rotate through synchronous belt 9, ultimately achieving the rotational output of the long and short shafts. The rotation of the gears inside the encoder is achieved through the connection of the inner sleeves of the long and short shafts, thereby detecting the gear meshing.

[0035] In practical use, multiple small pulley shaft assemblies 7 are set up. The small pulleys 3 7-2 of the multiple small pulley shaft assemblies 7 rotate through the synchronous belt 2 9, which facilitates the testing of multiple encoders under test.

Claims

1. A multi-station gear transmission inspection apparatus for multi-turn input comprising a mounting plate, characterized in that: The installation plate (2) is provided with a motor assembly (3) on one side, a small pulley one (3-6) is sleeved on the output shaft (3-5) of the motor assembly (3), the motor assembly (3) is provided with a large shaft pulley assembly (6) on one side, a small pulley two (6-2) and a large pulley (6-3) are respectively sleeved on the lower part of the large shaft pulley assembly (6), a plurality of small pulley shaft assemblies (7) are provided on one side of the large shaft pulley assembly (6), a small pulley three (7-2) is provided on the lower part of the small pulley shaft assembly (7), a synchronous belt one (8) is sleeved on the small pulley one (3-6) and the large pulley (6-3), and a synchronous belt two (9) is sleeved on the small pulley two (6-2) and the small pulley three (7-2).

2. A multi-station gear transmission testing apparatus for multi-turn input according to claim 1, characterized in that: The motor assembly (3) comprises a motor (3-1), an output shaft (3-5) and a motor mounting disc (3-3), the installation plate (2) is connected with the motor (3-1) through the motor mounting disc (3-3), the motor (3-1) is connected with the output shaft (3-5) through a shaft coupling (3-8), the small pulley one (3-6) is sleeved on the output shaft (3-5) and is fastened through a screw one (3-14).

3. A multi-station gear transmission testing apparatus for multi-turn input according to claim 2, characterized in that: A pair of deep groove ball bearings one (3-11) are arranged between the output shaft (3-5) and the motor mounting disc (3-3), a spacer sleeve (3-12) is arranged between the pair of deep groove ball bearings one (3-11), a hole elastic baffle one (3-10) is arranged on the outside of the upper deep groove ball bearing one (3-11), and an axle elastic baffle (3-13) is arranged on the outside of the lower deep groove ball bearing one (3-11).

4. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 2, characterized in that: An O-ring (3-9) is sleeved on the protruding claw of the shaft coupling (3-8).

5. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 1, characterized in that: The large shaft pulley assembly (6) comprises a long shaft (6-1), a small pulley two (6-2) and a large pulley (6-3), the small pulley two (6-2) and the large pulley (6-3) are respectively sleeved on the lower part of the long shaft (6-1) and are respectively fixed through a screw two (6-6), an installation hole one is arranged on the upper part of the long shaft (6-1), and a nylon sleeve one (6-5) and a shaft sleeve one (6-4) are arranged in the installation hole one from outside to inside.

6. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 1, characterized in that: The small shaft pulley assembly (7) comprises a short shaft (7-1) and a small pulley three (7-2), the small pulley three (7-2) is sleeved on the lower part of the short shaft (7-1) and is fixed through a screw three (7-3), an installation hole two is arranged on the upper part of the short shaft (7-1), and a nylon sleeve two (7-5) and a shaft sleeve two (7-4) are arranged in the installation hole two from outside to inside.

7. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 1, characterized in that: One side of the synchronous belt one (8) is provided with a tensioning assembly (4), the tensioning assembly (4) comprises a tensioning shaft (4-5) and a tensioning wheel (4-6), the tensioning shaft (4-5) is connected with the waist-shaped groove on the installation plate (2) through a nut two (4-1), the tensioning shaft (4-5) is connected with the tensioning wheel (4-6) through a deep groove ball bearing two (4-3) on one side, a hole elastic baffle two (4-4) is arranged on the outside of the deep groove ball bearing two (4-3), and a gasket (4-2) is arranged between the nut two (4-1) and the installation plate (2).

8. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 1, characterized in that: The large shaft pulley assembly (6), the small pulley shaft assembly (7) and the mounting plate (2) are connected through the mounting disc assembly (5), the mounting disc assembly (5) comprises a mounting disc body (5-1) and deep groove ball bearing three (5-5), the mounting disc body (5-1) is connected with the mounting plate (2) through nut three (5-2), the mounting disc body (5-1) is provided with a through hole (5-6) for the shaft to pass through, a pair of deep groove ball bearing three (5-5) are arranged in the through hole (5-6), a shaft sleeve three (5-4) is arranged between the pair of deep groove ball bearing three (5-5), and the outer side of the deep groove ball bearing three (5-5) is provided with a hole elastic baffle three (5-3).

9. A multi-station gear transmission inspection apparatus for multi-turn input according to claim 1, characterized in that: The lower end of the mounting plate (2) is provided with a support leg assembly (1), the support leg assembly (1) comprises a support leg (1-1), a cushion block (1-2) and a screw (1-3), the lower end of the mounting plate (2) is connected with the support leg (1-1), and the lower end of the support leg (1-1) is connected with the cushion block (1-2) through the screw (1-3).

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