Wire twisting device for wire and cable processing

Abstract

The utility model discloses a wire twisting device for wire and cable processing, which comprises a base, and a wire twisting mechanism, a pay-off assembly and a traction assembly are mounted on the base. The wire twisting mechanism comprises a fixing plate, a driving motor, a rotating shaft, a first rotating gear, a second rotating gear, a mounting groove, a twisting cage, a connecting sleeve, a connecting column, a wire doubling mold and a wire breakage detection assembly. According to the utility model, through the installation of the wire twisting mechanism, detection can be carried out through intelligent images after twisting is carried out through a twisting machine, so that a twisting switch can be rapidly controlled, a user can replace the wire twisting mechanism conveniently, and the wire twisting quality of wires and cables is ensured to a certain extent; through the mutual connection and cooperation of the fixed disc, the connecting plate, the connecting shaft, the pay-off roller, the traction frame, the first supporting arc plate, the rotating motor, the driving roller, the second supporting arc plate and the driven roller, the electric wire and cable can be subjected to take-up and pay-off operation through mechanical operation, and therefore the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of wire stranding technology, and in particular to a wire stranding device for wire and cable processing. Background Technology

[0002] There are many types of wires and cables, including power cables, communication cables, control cables, and special cables. Different types of wires and cables vary greatly in structure, performance, and application, but they all need to undergo strict processing technology to meet the requirements. In the wire and cable processing, stranding is a key step.

[0003] Existing wire stranding devices for wire and cable processing have the following disadvantages:

[0004] 1. Existing wire stranding devices for wire and cable processing are prone to wire breakage during stranding. However, the accuracy of wire breakage detection is insufficient in the current process, and the stranding quality is difficult to guarantee.

[0005] 2. Currently, most wires and cables are stranded using a wire-laying frame. When faced with different wire-laying requirements, the wire-laying speed and traction speed are easily out of sync, resulting in unstable strand quality. Utility Model Content

[0006] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a wire stranding device for wire and cable processing.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A wire stranding device for wire and cable processing includes a base on which a wire stranding mechanism, a wire feeding assembly, and a traction assembly are mounted.

[0009] The wire twisting mechanism includes a fixed plate, a drive motor, a rotating shaft, a first rotating gear, a second rotating gear, a mounting groove, a winch, connecting sleeves, connecting columns, a wire-splitting die, and a wire breakage detection assembly. The drive motor is fixedly connected to one side of the outer wall of the fixed plate. One end of the output shaft of the drive motor is fixedly connected to the top of the rotating shaft via a coupling. The first rotating gear is sleeved on the bottom outer wall of the rotating shaft. The outer wall of the first rotating gear meshes with multiple second rotating gears. The winch has a mounting groove inside. Multiple second rotating gears are rotatably connected to the surface of the mounting groove. The two sides of the winch are welded to one side of two connecting sleeves. The connecting sleeves are sleeved on the surface of the connecting columns. The two ends of the wire-splitting die are connected to the top surfaces of the two connecting columns.

[0010] Preferably, the wire breakage detection component includes an industrial camera, an image acquisition card, a vision processor, and a display. The industrial camera and the image acquisition card are electrically connected via wires. The image acquisition card is connected to the input terminal of the vision processor via wires. The output terminal of the vision processor is connected to the display and the drive motor via dual output lines.

[0011] Through the above scheme, the installation of the stranding mechanism, including the fixing plate, drive motor, rotating shaft, first rotating gear, second rotating gear, mounting groove, stranding cage, connecting sleeve, connecting column, paralleling die, and the industrial camera, image acquisition card, vision processor, and display in the wire breakage detection assembly, enables intelligent image detection after stranding by the stranding machine. This allows for rapid control of the stranding switch, facilitating user replacement and ensuring the stranding quality of wires and cables to a certain extent.

[0012] Preferably, the wire feeding assembly includes a fixed plate, connecting plates, a connecting shaft, and a wire feeding roller. The bottoms of the two connecting plates are respectively inserted into the two ends of one side surface of the fixed plate. The two ends of the connecting shaft are rotatably connected to the inner sides of the two connecting plates. The wire feeding roller is sleeved on the outer wall of the connecting shaft.

[0013] Preferably, the traction assembly includes a traction frame, a first supporting arc plate, a rotating motor, a drive roller, a second supporting arc plate, and a driven roller. The two first supporting arc plates are respectively fixed to the bottom inner wall of the traction frame, and the two second supporting arc plates are respectively fixed to the top inner wall of the traction frame. The two sides of the drive roller are rotatably connected to the inner sides of the two first supporting arc plates, and the two sides of the driven roller are rotatably connected to the inner surfaces of the two second supporting arc plates.

[0014] Through the above scheme, the installation of the wire feeding assembly and traction assembly, the interconnection and cooperation of the fixed plate, connecting plate, connecting shaft, wire feeding roller, traction frame, first support arc plate, rotating motor, drive roller, second support arc plate and driven roller can enable the synchronous winding and feeding of wires and cables through mechanized operation. The use of a single control motor to drive the wire feeding operation on the wire feeding frame through one end of the traction wire and cable improves production efficiency and ensures its stability to a certain extent.

[0015] Preferably, wiring holes are provided in the middle of the first rotating gear, the second rotating gear, and the parallel die.

[0016] Preferably, the two ends of the base surface are fixedly connected to the bottom surface of the fixing plate and the traction frame, respectively.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. By installing the stranding mechanism, the cooperation of the fixed plate, drive motor, rotating shaft, first rotating gear, second rotating gear, mounting groove, stranding cage, connecting sleeve, connecting column, paralleling die, and the industrial camera, image acquisition card, vision processor, and display in the wire breakage detection assembly enables intelligent image detection after stranding by the stranding machine, thereby quickly controlling the stranding switch and facilitating user replacement, thus ensuring the stranding quality of wires and cables to a certain extent.

[0019] 2. By installing the wire feeding assembly and traction assembly, the interconnection and cooperation of the fixed plate, connecting plate, connecting shaft, wire feeding roller, traction frame, first support arc plate, rotating motor, drive roller, second support arc plate and driven roller can perform synchronous wire feeding and winding operations through mechanized operation. A single control motor drives the wire on the wire feeding frame to perform wire feeding operation through one end of the traction wire and cable, thereby improving production efficiency and ensuring its stability to a certain extent. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a wire stranding device for wire and cable processing proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the wire feeding assembly of a wire stranding device for wire and cable processing proposed in this utility model;

[0022] Figure 3 This is a top view of the structure of a wire stranding device for wire and cable processing proposed in this utility model;

[0023] Figure 4 This is a side view of the structure of a wire stranding device for processing wires and cables proposed in this utility model.

[0024] In the diagram: 1. Base; 2. Fixing plate; 3. Drive motor; 4. Rotating shaft; 5. First rotating gear; 6. Second rotating gear; 7. Mounting slot; 8. Winch; 9. Connecting sleeve; 10. Connecting column; 11. Parallel wire mold; 12. Wire breakage detection component; 13. Fixing plate; 14. Connecting plate; 15. Connecting shaft; 16. Wire feeding roller; 17. Traction frame; 18. First supporting arc plate; 19. Rotating motor; 20. Drive roller; 21. Second supporting arc plate; 22. Driven roller. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1, referring to Figure 1 , Figure 3 and Figure 4 A wire stranding device for wire and cable processing includes a base 1, on which a wire stranding mechanism, a wire feeding assembly, and a traction assembly are mounted;

[0027] The wire twisting mechanism includes a fixed plate 2, a drive motor 3, a rotating shaft 4, a first rotating gear 5, a second rotating gear 6, a mounting groove 7, a winding cage 8, connecting sleeves 9, connecting posts 10, a wire-splitting die 11, and a wire breakage detection assembly 12. The drive motor 3 is fixedly connected to one side of the outer wall of the fixed plate 2. One end of the output shaft of the drive motor 3 is fixedly connected to the top of the rotating shaft 4 via a coupling. The first rotating gear 5 is sleeved on the bottom outer wall of the rotating shaft 4, and the outer wall of the first rotating gear 5 meshes with multiple second rotating gears 6. The winding cage 8 has a mounting groove 7 inside, and multiple second rotating gears 6 are rotatably connected to the surface of the mounting groove 7. The two sides of the winding cage 8 are welded to one side of two connecting sleeves 9. The connecting sleeves 9 are sleeved on the surface of the connecting posts 10. The two ends of the wire-splitting die 11 are connected to the top surfaces of the two connecting posts 10. Wire breakage detection assembly 12 is used to detect wire breakage. The detection component 12 includes an industrial camera, an image acquisition card, a vision processor, and a display. The industrial camera and the image acquisition card are electrically connected via wires. The input terminal of the image acquisition card and the vision processor are connected via wires. The output terminal of the vision processor is connected to the display and the drive motor 3 via dual output lines. The twisting mechanism is installed. The components include a fixing plate 2, a drive motor 3, a rotating shaft 4, a first rotating gear 5, a second rotating gear 6, a mounting groove 7, a twisting cage 8, a connecting sleeve 9, a connecting column 10, a paralleling mold 11, and a broken wire detection component 12. The cooperation between the industrial camera, image acquisition card, vision processor, and display can detect the twisting process through intelligent imaging after the twisting is performed by the twisting machine. This allows for quick control of the twisting switch, making it convenient for users to replace the twisted wires and cables, and to a certain extent ensuring the quality of the twisted wires and cables.

[0028] Example 2, refer to Figure 1 and Figure 2The wire feeding assembly includes a fixed plate 13, connecting plates 14, connecting shafts 15, and a wire feeding roller 16. The bottoms of the two connecting plates 14 are respectively inserted into the two ends of one side surface of the fixed plate 13. The two ends of the connecting shaft 15 are rotatably connected to the inner sides of the two connecting plates 14. The wire feeding roller 16 is sleeved on the outer wall of the connecting shaft 15. The traction assembly includes a traction frame 17, a first support arc plate 18, a rotating motor 19, a drive roller 20, a second support arc plate 21, and a driven roller 22. The two first support arc plates 18 are respectively fixed to the bottom inner wall of the traction frame 17, and the two second support arc plates 21 are respectively fixed to the top inner wall of the traction frame 17. The two sides of the drive roller 20 are connected to the two connecting plates 14. The inner side of the first supporting arc plate 18 is rotatably connected, and the two sides of the driven roller 22 are rotatably connected to the inner surfaces of the two second supporting arc plates 21. The wire feeding assembly and the traction assembly are installed. The mutual connection and cooperation of the fixed plate 13, connecting plate 14, connecting shaft 15, wire feeding roller 16, traction frame 17, first supporting arc plate 18, rotating motor 19, driving roller 20, second supporting arc plate 21 and driven roller 22 can perform synchronous wire feeding and winding operations through mechanized operation. The single control motor drives the wire on the wire feeding frame to perform wire feeding operation through one end of the traction wire and cable, thereby improving production efficiency and ensuring its stability to a certain extent.

[0029] Example 3, referring to Figure 1 Wiring holes are provided in the middle of the first rotating gear 5, the second rotating gear 6 and the parallel mold 11. The two ends of the surface of the base 1 are fixedly connected to the bottom surface of the fixing plate and the traction frame 17, respectively.

[0030] Working principle: Through the installation of the stranding mechanism, the industrial camera, image acquisition card, vision processor, and display in the winding cage 12, along with the fixed plate 2, drive motor 3, rotating shaft 4, first rotating gear 5, second rotating gear 6, mounting groove 7, winding cage 8, connecting sleeve 9, connecting column 10, wire-splitting mold 11, and wire breakage detection assembly 12, can detect the stranding through intelligent image processing after the stranding machine has been used, thereby quickly controlling the stranding switch and facilitating user replacement. Multiple wires and cables are passed through the first rotating gear 5 and second rotating gear 6 in the winding cage 8 at a certain distance. To a certain extent, the quality of the stranded wires and cables is guaranteed. By installing the wire feeding assembly and the traction assembly, the fixed plate 13, connecting plate 14, connecting shaft 15, wire feeding roller 16, traction frame 17, first support arc plate 18, rotating motor 19, drive roller 20, second support arc plate 21 and driven roller 22 are interconnected and cooperated to carry out synchronous wire feeding and winding operations through mechanized operation. A single control motor drives the wire on the wire feeding frame to perform wire feeding operations through one end of the traction wire and cable, thereby improving production efficiency and ensuring its stability to a certain extent.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A wire stranding device for processing wires and cables, comprising a base (1), characterized in that, The base (1) is equipped with a wire twisting mechanism, a wire feeding assembly, and a traction assembly; The winding mechanism includes a fixed plate (2), a drive motor (3), a rotating shaft (4), a first rotating gear (5), a second rotating gear (6), a mounting groove (7), a winding cage (8), a connecting sleeve (9), a connecting column (10), a winding die (11), and a wire breakage detection assembly (12). The drive motor (3) is fixedly connected to one side of the outer wall of the fixed plate (2). One end of the output shaft of the drive motor (3) is fixedly connected to the top of the rotating shaft (4) through a coupling. The first rotating gear (5) is mounted on a fixed plate (2). Located on the bottom outer wall of the rotating shaft (4), the outer wall of the first rotating gear (5) meshes with multiple second rotating gears (6). The inside of the winch (8) is provided with an installation groove (7). Multiple second rotating gears (6) are rotatably connected to the surface of the installation groove (7). The two sides of the winch (8) are welded to one side of two connecting sleeves (9). The connecting sleeves (9) are sleeved on the surface of the connecting column (10). The two ends of the parallel die (11) are connected to the top surface of the two connecting columns (10).

2. The wire stranding device for wire and cable processing according to claim 1, characterized in that, The wire breakage detection component (12) includes an industrial camera, an image acquisition card, a vision processor, and a display. The industrial camera and the image acquisition card are electrically connected by wires. The image acquisition card is connected to the input end of the vision processor by wires. The output end of the vision processor is connected to the display and the drive motor (3) by dual output lines.

3. The wire stranding device for wire and cable processing according to claim 1, characterized in that, The wire feeding assembly includes a fixed plate (13), a connecting plate (14), a connecting shaft (15), and a wire feeding roller (16). The bottoms of the two connecting plates (14) are respectively inserted into the two ends of one side surface of the fixed plate (13). The two ends of the connecting shaft (15) are rotatably connected to the inner sides of the two connecting plates (14). The wire feeding roller (16) is sleeved on the outer wall of the connecting shaft (15).

4. The wire stranding device for wire and cable processing according to claim 1, characterized in that, The traction assembly includes a traction frame (17), a first support arc plate (18), a rotating motor (19), a drive roller (20), a second support arc plate (21), and a driven roller (22). The two first support arc plates (18) are respectively fixed on the bottom inner wall of the traction frame (17), and the two second support arc plates (21) are respectively fixed on the top inner wall of the traction frame (17). The two sides of the drive roller (20) are rotatably connected to the inner sides of the two first support arc plates (18), and the two sides of the driven roller (22) are rotatably connected to the inner surfaces of the two second support arc plates (21).

5. The wire stranding device for wire and cable processing according to claim 1, characterized in that, Wiring holes are provided in the middle of the first rotating gear (5), the second rotating gear (6), and the parallel die (11).

6. The wire stranding device for wire and cable processing according to claim 1, characterized in that, The two ends of the base (1) are fixedly connected to the bottom surfaces of the fixing plate and the traction frame (17), respectively.

Images