Prefabricated outdoor box-type substation
By introducing filter cartridges and cleaning brushes into prefabricated outdoor box-type substations, combined with motor drive and gear transmission, the problem of reduced heat dissipation caused by filter clogging is solved, achieving automatic cleaning and efficient heat dissipation, and improving the system's operational stability.
Patent Information
- Application Number
- CN202423254451.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-28
AI Technical Summary
The filters of existing prefabricated outdoor box-type substations are easily clogged with dust after a period of use, which leads to a decrease in heat dissipation efficiency. Moreover, the cleaning process requires stopping the operation of the heat dissipation system, affecting normal use.
A heat dissipation system with a filter cartridge and a cleaning brush was designed. The filter cartridge is driven to rotate by a motor, and the cleaning brush is driven by gear transmission to clean the filter screen. At the same time, a semiconductor cooling chip is used to cool the incoming gas to ensure that the heat dissipation effect is not affected.
It enables automatic cleaning of the filter screen without stopping the cooling system, maintaining the heat dissipation effect of internal components in the substation, preventing dust from clogging the filter holes, and improving the system's operating efficiency and reliability.
Smart Images

Figure CN223797744U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of substation technology, and in particular to a prefabricated outdoor box-type substation. Background Technology
[0002] Prefabricated box-type substations refer to devices in which the main equipment of the substation, such as transformers, high-voltage switchgear, and low-voltage switchgear, are pre-assembled and debugged in the factory and installed in a specially designed enclosed box. There is no need for complicated equipment installation and debugging work on the construction site. The prefabricated box-type substation can be put into use simply by transporting it to the designated location, carrying out simple foundation construction and connecting external lines. This greatly saves on-site construction time and can quickly meet the power needs of users.
[0003] Prefabricated outdoor box-type substations generate heat from their internal components during use, thus requiring a heat dissipation system. Existing air-cooled systems often require gas to be delivered into the box to carry away the heat from the surface of the components. To prevent the gas entering the box from carrying dust and affecting the heat dissipation of the components, filters such as screens are installed.
[0004] After a period of use, the filter screen inside a prefabricated outdoor box-type substation will accumulate dust on its surface. Some of the dust will clog the filter pores, reducing the airflow into the box and affecting the heat dissipation of the internal components. Existing prefabricated outdoor box-type substations can only be cleaned manually every once in a while, which is not only inconvenient but also requires stopping the cooling system during cleaning, thus affecting the normal operation of the substation. Based on the above problems, a prefabricated outdoor box-type substation is proposed. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a prefabricated outdoor box-type substation to solve the problems mentioned in the background section.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A prefabricated outdoor box-type substation includes a box body. A mounting frame is fixedly installed on the top of the box body. A filter cartridge is rotatably mounted inside the mounting frame via bearings. The surface of the filter cartridge has filter holes. A first rotating shaft is fixedly installed inside the filter cartridge. A connecting plate is rotatably mounted on the right side of the filter cartridge. An air inlet is opened on the surface of the connecting plate. A second rotating shaft is rotatably mounted inside the connecting plate. A cleaning brush is fixedly mounted on the surface of the second rotating shaft. A fixing plate is fixedly installed on the top of the box body. The fixing plate and the first rotating shaft are rotatably connected. A drive assembly is provided on the surface of the first rotating shaft. A cooling assembly is provided on the top of the box body. A component group is fixedly installed inside the box body.
[0008] Preferably, the drive assembly includes a motor fixedly mounted on the left end of the first rotating shaft, the output end of the motor being fixedly connected to the first rotating shaft, a bracket being fixedly mounted on the surface of the motor, the bracket being fixedly connected to a mounting bracket, a drive gear being fixedly mounted on the surface of the first rotating shaft, a driven gear being meshed on the surface of the drive gear, and the driven gear being fixedly connected to the second rotating shaft.
[0009] Preferably, the cooling assembly includes a processing box fixedly mounted on the top of the housing. An air intake pump is fixedly mounted on the left side of the processing box, and the outlet end of the air intake pump passes through the processing box and extends into the interior of the processing box. A thermoelectric cooler is fixedly mounted inside the processing box, with the cold end of the thermoelectric cooler located inside the processing box and the hot end of the thermoelectric cooler located outside the processing box. An air supply pipe is fixedly mounted on the right side of the processing box, with the inlet end of the air supply pipe passing through the processing box and extending into the interior of the processing box, and the outlet end of the air supply pipe passing through a fixed plate and a connecting plate and extending to the left side of the connecting plate.
[0010] Preferably, an air pump is fixedly installed on the right side of the box, and the air inlet of the air pump passes through the box and extends into the interior of the box.
[0011] Preferably, the surface of the box is hinged with a door, and the bottom of the box is fixed with casters by bolts.
[0012] Preferably, there are multiple semiconductor refrigeration chips, and the multiple semiconductor refrigeration chips are arranged in a linear shape.
[0013] Preferably, there are multiple movable wheels, and the multiple movable wheels are distributed in a rectangular array.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: When the prefabricated outdoor box-type substation is started, the motor drives the first rotating shaft to rotate. The rotation of the first rotating shaft drives the filter cartridge to rotate. At the same time, the rotation of the first rotating shaft drives the drive gear to rotate. The rotation of the drive gear drives the driven gear that meshes with it to rotate. The rotation of the driven gear drives the second rotating shaft to rotate. The rotation of the second rotating shaft drives the cleaning brush to rotate. The cleaning brush cleans the filter cartridge during the rotation process. This device can clean the filter device inside the heat dissipation system, avoiding dust clogging the filter holes and affecting the heat dissipation effect on the internal components of the substation. At the same time, the heat dissipation system does not need to be stopped during cleaning. Attached Figure Description
[0015] Figure 1 This is an isometric drawing of the structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0017] Figure 3 This is a rear view of the structure of this utility model;
[0018] Figure 4 This is a partial structural diagram of the present invention.
[0019] In the diagram: 1. Housing; 2. Door; 3. Casters; 4. Mounting frame; 5. Bracket; 6. Motor; 7. First rotating shaft; 8. Filter cartridge; 9. Second rotating shaft; 10. Cleaning brush; 11. Filter holes; 12. Drive gear; 13. Driven gear; 14. Air inlet; 15. Processing box; 16. Semiconductor cooling chip; 17. Air inlet pump; 18. Air delivery pipe; 19. Fixing plate; 20. Air outlet pump; 21. Connecting plate; 22. Component group. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Reference Figure 1-4A prefabricated outdoor box-type substation includes a box body 1. A mounting frame 4 is fixedly installed on the top of the box body 1. A filter cartridge 8 is rotatably installed inside the mounting frame 4 via bearings. Filter holes 11 are opened on the surface of the filter cartridge 8. A first rotating shaft 7 is fixedly installed inside the filter cartridge 8. A connecting plate 21 is rotatably installed on the right side of the filter cartridge 8. An air inlet 14 is opened on the surface of the connecting plate 21. A second rotating shaft 9 is rotatably installed inside the connecting plate 21. A cleaning brush 10 is fixedly installed on the surface of the second rotating shaft 9. A fixing plate 19 is fixedly installed on the top of the box body 1. The fixing plate 19 and the first rotating shaft 7 are rotatably connected. A drive assembly is installed on the surface of the first rotating shaft 7. The drive assembly includes a motor 6 fixedly installed on the left end of the first rotating shaft 7. The output end of the motor 6 is fixedly connected to the first rotating shaft 7. A bracket 5 is fixedly installed on the surface of the motor 6. The bracket 5 and the mounting frame 4 are fixedly connected. The prefabricated outdoor box-type substation is equipped with a drive gear 12, and a driven gear 13 meshes with the surface of the drive gear 12. The driven gear 13 is fixedly connected to the second rotating shaft 9. A cooling unit is installed on the top of the box 1, and a component group 22 is fixedly installed inside the box 1. When the start motor 6 is activated, it drives the first rotating shaft 7 to rotate. The rotation of the first rotating shaft 7 drives the filter cartridge 8 to rotate. At the same time, the rotation of the first rotating shaft 7 drives the drive gear 12 to rotate. The rotation of the drive gear 12 drives the driven gear 13, which meshes with it, to rotate. The rotation of the driven gear 13 drives the second rotating shaft 9 to rotate. The rotation of the second rotating shaft 9 drives the cleaning brush 10 to rotate. The cleaning brush 10 cleans the filter cartridge 8 during the rotation process. This device can clean the filter device inside the heat dissipation system, preventing dust from clogging the filter holes 11 and affecting the heat dissipation effect on the internal components of the substation. At the same time, the heat dissipation system does not need to be stopped during cleaning.
[0022] Specifically, the cooling system includes a processing box 15 fixedly mounted on the top of the housing 1. An air intake pump 17 is fixedly mounted on the left side of the processing box 15, with its outlet end penetrating through the processing box 15 and extending into its interior. Multiple thermoelectric coolers 16 are fixedly mounted inside the processing box 15, arranged linearly. The cold ends of the thermoelectric coolers 16 are located inside the processing box 15, while their hot ends are located outside. An air supply pipe 18 is fixedly mounted on the right side of the processing box 15, with its inlet end penetrating through the processing box 15 and extending into its interior. The outlet end of the air supply pipe 18 penetrates through a fixing plate 19 and a connecting plate 21. Extending to the left side of the connecting plate 21, the air intake pump 17 is started to draw gas into the processing box 15 and cool it through the cold end of the semiconductor cooling chip 16. Then, the low-temperature gas enters the left side of the fixed plate 19 through the gas supply pipe 18, and then enters the filter cartridge 8 through the air inlet 14. It then enters the box 1 through the filter holes 11 on the surface of the filter cartridge 8, so that the gas entering the box 1 for heat dissipation is cooled down. The cold air can improve the heat dissipation effect on the substation components. An exhaust pump 20 is fixedly installed on the right side of the box 1. The air inlet of the exhaust pump 20 penetrates the box 1 and extends into the interior of the box 1. Starting the exhaust pump 20 can extract the gas after it has been cooled down, so as to prevent the high-temperature gas from staying inside the substation and affecting heat dissipation.
[0023] Specifically, the surface of the housing 1 is hinged with a door 2, and the bottom of the housing 1 is fixed with a set of casters 3 by bolts. There are multiple casters 3, and the multiple casters 3 are distributed in a rectangular array. Opening the door 2 allows for the inspection of the internal component group 22. The casters 3 facilitate the movement of the device. The casters 3 are self-locking casters, which can prevent the device from moving further after it has been transported to the designated position.
[0024] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0025] In use: Start the air intake pump 17 to draw gas into the processing chamber 15 and cool it through the cold end of the semiconductor cooling chip 16. Then, the low-temperature gas enters the left side of the fixed plate 19 through the gas supply pipe 18, and then enters the filter cartridge 8 through the air intake hole 14. It enters the chamber 1 through the filter holes 11 on the surface of the filter cartridge 8 to dissipate heat from the component group 22. Then, start the exhaust pump 20 to extract the cooled gas. At the same time, the motor 6 drives the first rotating shaft 7 to rotate. The rotation of the first rotating shaft 7 drives the filter cartridge 8 to rotate. The rotation of the first rotating shaft 7 drives the second rotating shaft 9 to rotate through the drive gear 12 and the driven gear 13. The rotation of the second rotating shaft 9 drives the cleaning brush 10 to clean the filter cartridge 8 during the rotation process.
[0026] In summary, this prefabricated outdoor box-type substation, starting motor 6 drives the first rotating shaft 7 to rotate, the first rotating shaft 7 drives the filter cartridge 8 to rotate, and at the same time the first rotating shaft 7 drives the drive gear 12 to rotate, the drive gear 12 drives the driven gear 13 that meshes with it to rotate, the driven gear 13 drives the second rotating shaft 9 to rotate, the second rotating shaft 9 drives the cleaning brush 10 to rotate, and the cleaning brush 10 cleans the filter cartridge 8 during the rotation process. This device can clean the filter device inside the heat dissipation system, avoid dust clogging the filter holes 11 and affecting the heat dissipation effect on the internal components of the substation, and at the same time, the heat dissipation system does not need to be stopped during cleaning.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A prefabricated outdoor box-type substation, comprising a box (1), characterized in that, A mounting bracket (4) is fixedly installed on the top of the housing (1). A filter cartridge (8) is rotatably installed inside the mounting bracket (4) via a bearing. Filter holes (11) are opened on the surface of the filter cartridge (8). A first rotating shaft (7) is fixedly installed inside the filter cartridge (8). A connecting plate (21) is rotatably installed on the right side of the filter cartridge (8). An air inlet (14) is opened on the surface of the connecting plate (21). A second rotating shaft (9) is rotatably installed inside the connecting plate (21). A cleaning brush (10) is fixedly installed on the surface of the second rotating shaft (9). A fixing plate (19) is fixedly installed on the top of the housing (1). The fixing plate (19) and the first rotating shaft (7) are rotatably connected. A drive assembly is installed on the surface of the first rotating shaft (7). A cooling assembly is installed on the top of the housing (1). A component group (22) is fixedly installed inside the housing (1).
2. A prefabricated outdoor box-type substation according to claim 1, characterized in that, The drive assembly includes a motor (6) fixedly mounted on the left end of the first rotating shaft (7). The output end of the motor (6) is fixedly connected to the first rotating shaft (7). A bracket (5) is fixedly mounted on the surface of the motor (6). The bracket (5) is fixedly connected to the mounting bracket (4). A drive gear (12) is fixedly mounted on the surface of the first rotating shaft (7). A driven gear (13) is meshed on the surface of the drive gear (12). The driven gear (13) is fixedly connected to the second rotating shaft (9).
3. A prefabricated outdoor box-type substation according to claim 1, characterized in that, The cooling system includes a processing box (15) fixedly mounted on the top of the housing (1). An air intake pump (17) is fixedly mounted on the left side of the processing box (15). The air outlet of the air intake pump (17) passes through the processing box (15) and extends into the interior of the processing box (15). A semiconductor cooling chip (16) is fixedly mounted inside the processing box (15). The cold end of the semiconductor cooling chip (16) is located inside the processing box (15), and the hot end of the semiconductor cooling chip (16) is located outside the processing box (15). An air supply pipe (18) is fixedly mounted on the right side of the processing box (15). The air inlet of the air supply pipe (18) passes through the processing box (15) and extends into the interior of the processing box (15). The air outlet of the air supply pipe (18) passes through a fixed plate (19) and a connecting plate (21) and extends to the left side of the connecting plate (21).
4. A prefabricated outdoor box-type substation according to claim 1, characterized in that, An air pump (20) is fixedly installed on the right side of the box (1), and the air inlet of the air pump (20) passes through the box (1) and extends into the interior of the box (1).
5. A prefabricated outdoor box-type substation according to claim 1, characterized in that, The surface of the box (1) is hinged with a door (2), and the bottom of the box (1) is fixed with casters (3) by bolts.
6. A prefabricated outdoor box-type substation according to claim 3, characterized in that, The number of the semiconductor cooling chips (16) is multiple, and the multiple semiconductor cooling chips (16) are arranged in a linear shape.
7. A prefabricated outdoor box-type substation according to claim 5, characterized in that, The number of the moving wheels (3) is multiple, and the multiple moving wheels (3) are distributed in a rectangular array.