Stator winding assembling device for motor assembling

By using a stator winding assembly device with a heated expansion housing and fixing mechanism during motor assembly, the problem of stator winding damage during assembly in a long cylindrical housing was solved, enabling smooth installation and fixing.

CN223798085UActive Publication Date: 2026-01-13XINXIANG CITY TONGYONG MOTOR CO LTD
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Patent Information

Application Number
CN202520133232.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-01-13
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

During the motor manufacturing process, the stator winding is easily damaged when assembled in a long cylindrical housing due to the length of the housing and its aluminum material. Existing technologies cannot effectively solve the assembly difficulty problem.

Method used

Design a stator winding assembly device for motor assembly, comprising a long cylindrical housing and a heating mechanism. The housing is expanded by heating to facilitate the installation of the stator winding, and a fixing mechanism is used for positioning and fixing.

Benefits of technology

By heating and expanding the housing and combining it with a fixing mechanism, the difficulty of assembling the stator windings is reduced, ensuring that the stator windings are installed and fixed smoothly and avoiding damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of motor assembling, and discloses a stator winding assembling device for motor assembling, which comprises a long-cylinder casing, a heating mechanism is arranged in the long-cylinder casing, a fixing mechanism is arranged at the top of the long-cylinder casing, the heating mechanism comprises a stator winding, the stator winding is arranged in the long-cylinder casing, and the fixing mechanism is arranged on the top of the long-cylinder casing. And the bottom of the stator winding is fixedly connected with a stator winding positioning mould. According to the stator winding assembling device for assembling the motor, through the arranged heating mechanism, the long-barrel shell is kept at a certain temperature and time in the heating equipment, the shell is heated to expand after being heated for a certain time, the inner diameter size of the shell is increased, the stator winding is lifted and put into the shell, and the lower plane of the stator does not move downwards after being in contact with the stator winding positioning mould; after being placed at normal temperature for a period of time, the size of the casing is reduced (the casing returns to the matching size) due to temperature reduction, so that the inner diameter of the casing tightly holds the outer circle of the stator winding and does not move any more, the casing-in size is ensured, and the assembly difficulty is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of motor assembly technology, specifically to a stator winding assembly device for motor assembly. Background Technology

[0002] Electric motor manufacturing is undoubtedly a crucial sector within the entire machinery manufacturing industry. Electric motors play an indispensable role in modern industrial systems and numerous aspects of daily life. Their core function is to generate driving torque; this powerful force acts like the "heart" of machinery, continuously supplying power to various electrical appliances and diverse mechanical devices, enabling them to operate smoothly.

[0003] Because the casing is too long, the effective stroke of the press is insufficient. In addition, because the casing is made of aluminum, it is easy to damage the stator winding. Therefore, a hot-fitting process is adopted to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a stator winding assembly device for motor assembly, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a stator winding assembly device for motor assembly, comprising a long cylindrical housing, a heating mechanism disposed inside the long cylindrical housing, and a fixing mechanism disposed on the top of the long cylindrical housing.

[0006] The heating mechanism includes a stator winding body, which is disposed inside a long cylindrical housing. A stator winding positioning fixture is fixedly connected to the bottom of the stator winding, and a stator winding base is fixedly connected to the bottom of the stator winding positioning fixture. Vertical plates are fixedly connected to both sides of the stator winding base, and horizontal plates are fixedly connected to the surface of the vertical plates. A limit rod is fixedly connected to the top of the horizontal plates. A connecting block is fixedly connected to the surface of the long cylindrical housing, and a limit groove is formed in the connecting block. The limit rod is inserted into the limit groove.

[0007] Preferably, the surface of the limiting rod is provided with threads, and a locking nut is threadedly connected to the surface of the limiting rod. The locking nut is located on the top of the connecting block. By threading the locking nut to the surface of the limiting rod, the purpose of installing the stator winding body inside the long cylindrical housing can be achieved.

[0008] Preferably, a connecting plate is fixedly connected to the side of the vertical plate away from the horizontal plate. The connecting plate has a placement groove, and a limiting plate is inserted into the placement groove. Both limiting plates are fixedly connected to both sides of the stator winding base. The stator winding can be positioned by the limiting plates.

[0009] Preferably, the stator winding base is circular, and the stator winding body is fitted to the inner wall of the long cylindrical housing.

[0010] Preferably, the surface of the stator winding base is provided with a slot, and the stator winding positioning fixture is engaged in the slot.

[0011] Preferably, the fixing mechanism includes a fixing member, which is fixedly connected to the top of the long cylindrical housing. A placement plate is fixedly connected to the surface of the fixing member, and mounting holes are provided on both sides of the placement plate. The mounting holes are designed with an arc shape.

[0012] Preferably, both sides of the fixing member are fixedly connected to fixing plates. The fixing plates are fixedly connected to the top of the long cylindrical housing by bolts. The placement plates are fixed through the mounting holes opened on both sides of the placement plates, thereby realizing the positioning of the long cylindrical housing and facilitating the subsequent assembly of the stator winding body.

[0013] Compared with the prior art, the present invention provides a stator winding assembly device for motor assembly, which has the following advantages:

[0014] 1. The stator winding assembly device for this motor assembly uses a heating mechanism to maintain the long cylindrical housing at a certain temperature and time in the heating equipment. After heating for a certain time, the housing expands due to heat, and the inner diameter of the housing increases. The stator winding is then lifted and placed into the housing. After the lower plane of the stator contacts the stator winding positioning jig, it does not move. After being placed at room temperature for a period of time, the housing size decreases due to the temperature drop (returning to the mating size), so that the inner diameter of the housing tightly hugs the outer circle of the stator winding and no longer moves, ensuring the housing size and reducing the assembly difficulty.

[0015] 2. The stator winding assembly device for this motor assembly uses a fixing mechanism to fix the placement plate through mounting holes on both sides of the placement plate, thereby achieving the positioning of the long cylindrical housing and facilitating the subsequent assembly of the stator winding body. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the heating mechanism of this utility model;

[0020] Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle;

[0021] Figure 5 This is a schematic diagram of the fixing mechanism of this utility model.

[0022] In the diagram: 1. Long cylindrical casing; 2. Heating mechanism; 21. Stator winding base; 22. Stator winding positioning fixture; 23. Limiting plate; 24. Connecting plate; 25. Vertical plate; 26. Horizontal plate; 27. Limiting rod; 28. Connecting block; 29. ​​Stator winding body; 3. Fixing mechanism; 31. Mounting hole; 32. Fixing plate; 33. Fixing component; 34. Placement plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides a technical solution:

[0025] Example 1:

[0026] Combination Figures 1 to 2 -4, a stator winding assembly device for motor assembly, including a long cylindrical housing 1, a heating mechanism 2 disposed inside the long cylindrical housing 1, and a fixing mechanism 3 disposed on the top of the long cylindrical housing 1.

[0027] The heating mechanism 2 includes a stator winding body 29, which is disposed inside the long cylindrical housing 1. A stator winding positioning fixture 22 is fixedly connected to the bottom of the stator winding. A stator winding base 21 is fixedly connected to the bottom of the stator winding positioning fixture 22. Vertical plates 25 are fixedly connected to both sides of the stator winding base 21. A horizontal plate 26 is fixedly connected to the surface of the vertical plate 25. A limit rod 27 is fixedly connected to the top of the horizontal plate 26. A connecting block 28 is fixedly connected to the surface of the long cylindrical housing 1. A limit groove is opened in the connecting block 28, and the limit rod 27 is inserted into the limit groove.

[0028] Furthermore, the surface of the limiting rod 27 is provided with threads, and a locking nut is threadedly connected to the surface of the limiting rod 27. The locking nut is located on the top of the connecting block 28. By threading the locking nut to the surface of the limiting rod 27, the purpose of installing the stator winding body 29 inside the long cylindrical housing 1 can be achieved.

[0029] Furthermore, a connecting plate 24 is fixedly connected to the side of the vertical plate 25 away from the horizontal plate 26. A placement groove is provided in the connecting plate 24, and a limiting plate 23 is inserted into the placement groove. Both limiting plates 23 are fixedly connected to both sides of the stator winding base 21. The stator winding can be positioned by the limiting plates 23.

[0030] Furthermore, the stator winding base 21 is circular in design, the stator winding body 29 is fitted to the inner wall of the long cylindrical housing 1, and a slot is provided on the surface of the stator winding base 21, into which the stator winding positioning fixture 22 is engaged.

[0031] Example 2:

[0032] See Figure 5 Furthermore, based on Embodiment 1, the fixing mechanism includes a fixing member 33, which is fixedly connected to the top of the long cylindrical housing 1. A placement plate 34 is fixedly connected to the surface of the fixing member 33. Mounting holes 31 are provided on both sides of the placement plate 34, and the mounting holes 31 are designed in an arc shape.

[0033] Furthermore, fixing plates 32 are fixedly connected to both sides of the fixing member 33. The fixing plates 32 are fixedly connected to the top of the long cylindrical housing 1 by bolts. The placement plate 34 is fixed through the mounting holes 31 opened on both sides of the placement plate 34, thereby realizing the positioning of the long cylindrical housing 1 and facilitating the later assembly of the stator winding body 29.

[0034] In actual operation, when this device is used, the long cylindrical housing 1 can be placed in the corresponding position and the placement plate 34 can be fixed through the mounting holes 31 on both sides of the placement plate 34, thereby realizing the positioning of the long cylindrical housing 1, which facilitates the later assembly of the stator winding body 29.

[0035] Next, by placing the stator winding body 29 inside the long cylindrical housing 1, when the stator winding base 21 is tightly attached to the bottom of the long cylindrical housing 1, the limiting plate 23 is inserted into the placement groove opened inside the connecting plate 24, and the limiting rod 27 is inserted into the limiting groove opened inside the connecting block 28. Then, by connecting the locking nut threaded to the surface of the limiting rod 27, the purpose of installing the stator winding body 29 inside the long cylindrical housing 1 can be achieved. The long cylindrical housing 1 is kept at a certain temperature and time in the heating equipment. After heating for a certain time, the housing expands due to heat, and the inner diameter of the housing increases. The stator winding is lifted and placed into the housing. After the lower surface of the stator contacts the stator winding positioning jig 22, it does not move. After being placed at room temperature for a period of time, due to the decrease in temperature, the size of the housing decreases (returning to the mating size), so that the inner diameter of the housing hugs the outer circle of the stator winding and no longer moves, ensuring the housing size.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A stator winding assembly device for assembling a motor, comprising a long barrel casing (1), characterised in that: The long barrel shell (1) is provided with a heating mechanism (2), and the top of the long barrel shell (1) is provided with a fixing mechanism (3). The heating mechanism (2) comprises a stator winding body (29), which is arranged in the long barrel shell (1), and the bottom of the stator winding body (29) is fixedly connected with a stator winding positioning jig (22), the bottom of the stator winding positioning jig (22) is fixedly connected with a stator winding base (21), both sides of the stator winding base (21) are fixedly connected with vertical plates (25), the surfaces of the vertical plates (25) are fixedly connected with horizontal plates (26), the top of the horizontal plate (26) is fixedly connected with a limiting rod (27), and the surface of the long barrel shell (1) is fixedly connected with a connecting block (28), the connecting block (28) is provided with a limiting groove, and the limiting rod (27) is inserted into the limiting groove.

2. A stator winding assembly device for motor assembly as claimed in claim 1, wherein: The surface of the limiting rod (27) is provided with threads, and the surface of the limiting rod (27) is threadedly connected with a locking nut, and the locking nut is arranged on the top of the connecting block (28).

3. A stator winding assembly device for motor assembly as claimed in claim 1, wherein: The side, away from the horizontal plate (26), of the vertical plate (25) is fixedly connected with a connecting plate (24), the connecting plate (24) is provided with a placing groove, and the placing groove is inserted with a limiting plate (23), and both the limiting plates (23) are fixedly connected to both sides of the stator winding base (21).

4. A stator winding assembly device for motor assembly as defined in claim 1, wherein: The stator winding base (21) is circular in design, and the stator winding body (29) is attached to the inner wall of the long barrel shell (1).

5. A stator winding assembly device for motor assembly as claimed in claim 1, wherein: The surface of the stator winding base (21) is provided with a clamping groove, and the stator winding positioning jig (22) is clamped in the clamping groove.

6. A stator winding assembly device for motor assembly as defined in claim 1, wherein: The fixing mechanism (3) comprises a fixing piece (33), the fixing piece (33) is fixedly connected to the top of the long barrel shell (1), the surface of the fixing piece (33) is fixedly connected with a placing plate (34), both sides of the placing plate (34) are provided with mounting holes (31), and the mounting holes (31) are arc-shaped in design.

7. A stator winding assembly for an electric machine assembly as claimed in claim 6, characterised in that: Both sides of the fixing piece (33) are fixedly connected with a fixing plate (32), and the fixing plate (32) is fixedly connected to the top of the long barrel shell (1) by bolts.