Oil immersion rust prevention device for motor stator processing

By introducing structures such as annular rotating grooves, vertical guide rods, and L-shaped mounting brackets into the oil immersion rust prevention device for motor stator processing, automated oil immersion and shaking drying of the stator are realized, solving the problems of cumbersome and environmentally polluting oil immersion rust prevention processes in existing technologies, and improving efficiency and safety.

CN223798086UActive Publication Date: 2026-01-13JIANGSU HUIBO ELECTRICAL MANUFACTURING RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202423050462.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2026-01-13
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing oil immersion rust prevention process for motor stators is cumbersome and inefficient, and manual operation leads to oil dripping and environmental pollution.

Method used

Design an oil-immersion rust prevention device for motor stator processing. By setting an annular rotating groove between the inner circular plate and the outer circular ring plate, and installing a vertical guide rod and an L-shaped mounting bracket, combined with a cylinder and a pin, the device utilizes the rotation of the motor to achieve automated oil immersion and shaking drying of the stator, reducing manual intervention.

Benefits of technology

It improves the efficiency of oil immersion rust prevention, reduces labor, and effectively prevents oil dripping during stator disassembly, thus protecting the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an oil immersion rust prevention device for motor stator processing, which comprises a liquid storage bottom frame, the top of the liquid storage bottom frame is fixedly connected with an inner circular plate through a support, the periphery of the inner circular plate is fixedly connected with an outer circular plate through a fixing plate, and an annular rotating groove is arranged between the inner circular plate and the outer circular plate. The utility model relates to the technical field of motor rust prevention. According to the oil immersion anti-rust device for motor stator machining, the annular rotating groove is formed between the inner circular plate and the outer circular plate, the vertical guide rotating rod and the L-shaped mounting frames are mounted in the annular rotating groove, the vertical guide rotating rod and the L-shaped mounting frames are used in cooperation with an air cylinder and a plug pin column, and through the arrangement of the structures, the L-shaped mounting frames can be replaced through rotation of a motor; and each time the L-shaped mounting frame descends, the oil immersion can enable the pressure rod to descend the bolt column, so that a worker can replace and mount the stator subjected to oil immersion conveniently, and the whole process does not need excessive intervention of the worker.
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Description

Technical Field

[0001] This utility model relates to the field of motor rust prevention technology, specifically to an oil-immersion rust prevention device for motor stator processing. Background Technology

[0002] The stator is an important component of motors such as generators and starters. It consists of three parts: the stator core, the stator windings, and the frame. The stator's main function is to generate a rotating magnetic field, while the rotor's main function is to be cut by magnetic lines of force within this rotating magnetic field, thereby generating an electric current.

[0003] In order to improve the service life of motor stators, they are usually subjected to oil immersion for rust prevention during the production process. However, the current stator oil immersion process usually involves workers using clamps to hold the stator in the oil and then taking it out. The whole process is cumbersome, increases the workload, and is inefficient. In addition, after the stator is manually removed, a large amount of oil remains on the surface and drips, which has an impact on the environment.

[0004] Therefore, an oil-immersion rust prevention device for motor stator machining that can improve oil immersion efficiency has been designed to address this type of defect. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an oil-immersion rust prevention device for motor stator processing, which solves the problems of low efficiency and excessive complexity in existing stator oil-immersion rust prevention operations.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an oil-immersion rust-preventing device for motor stator machining, comprising a liquid storage bottom frame, an inner circular plate fixedly connected to the top of the liquid storage bottom frame via a bracket, an outer circular ring plate fixedly connected to the outer periphery of the inner circular plate via a fixing plate, an annular groove provided between the inner circular plate and the outer circular ring plate, a locking seat provided at the top of the inner circular plate, and a plurality of locking seats provided, a vertical guide rod slidably connected to the bottom of the locking seat and slidingly connected to the annular groove, and an L-shaped mounting bracket fixedly connected to the bottom end of the vertical guide rod.

[0007] Preferably, a cylinder is fixedly connected to the top of the inner circular plate through an opening, and a rectangular card frame is fixedly connected to the front end of the cylinder. Side grooves that cooperate with the rectangular card frame are provided on both sides of the card holder. A lifting interface that cooperates with the card holder is provided on the front side of the top of the inner circular plate and the outer circular plate.

[0008] Preferably, the bottom of the L-shaped mounting bracket is provided with a positioning slot, and a lifting rod is slidably mounted on the rear of the L-shaped mounting bracket via a fixing plate. The bottom end of the lifting rod is fixedly connected to a pin that cooperates with the positioning slot via the fixing plate, and a spring is sleeved on the surface of the lifting rod.

[0009] Preferably, a vertical guide plate is fixedly connected to the bottom of the cylinder, and the bottom end of the vertical guide plate passes through the inner circular plate and extends to the lower part of the inner circular plate. The end of the vertical guide plate extending to the lower part of the inner circular plate is fixedly connected to a pressure rod that cooperates with the lifting rod through a bracket.

[0010] Preferably, a slide cylinder frame is slidably mounted on the surface of the vertical guide rod, and a motor is fixedly connected to the bottom of the inner circular plate by a bracket. Several slide cylinder frames are fixedly connected to the output shaft of the motor by a coupling.

[0011] Preferably, the surface of the outer ring plate is fixedly connected to an arc-shaped guide seat that mates with the side groove via a bracket. Beneficial effects

[0012] This utility model provides an oil-immersion rust-preventive device for machining motor stators. Compared with existing technologies, it has the following advantages:

[0013] (1) The oil-immersion rust prevention device for motor stator processing has an annular groove between the inner circular plate and the outer circular plate, and a vertical guide rod and an L-shaped mounting bracket are installed inside the annular groove. It is used in conjunction with a cylinder and a pin. The structure allows the rotation of the motor to replace several L-shaped mounting brackets. Each time the L-shaped mounting bracket is lowered for oil immersion, the pressure rod will lower the pin, making it convenient for workers to replace and install the oil-immersed stator. The whole process does not require too much intervention from the workers, which not only effectively improves the oil immersion efficiency but also reduces the workload.

[0014] (2) The oil-immersion rust prevention device for stator processing of the motor has side grooves on both sides of the clamping seat that are used in conjunction with the arc guide seat. When the L-shaped mounting bracket drives the stator to drain oil, it can continuously shake as it rotates, thereby further shaking off the oil on the surface of the stator, avoiding a large amount of oil dripping when the stator is disassembled, effectively maintaining the surrounding environment and facilitating the use of the staff. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This utility model Figure 1 A magnified view of a section at point A in the middle;

[0017] Figure 3 This is a bottom view of the inner circular plate, outer circular ring plate, and annular rotating groove structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the positioning slot, lifting rod, and pin structure of this utility model.

[0019] Figure 5 This is a schematic diagram of the rectangular card frame, vertical guide plate, and pressure rod structure of this utility model.

[0020] In the diagram: 1. Liquid storage base frame; 2. Inner circular plate; 3. Outer circular ring plate; 4. Annular rotating groove; 5. Snap-fit ​​seat; 6. Vertical guide rod; 7. L-shaped mounting bracket; 8. Cylinder; 9. Rectangular snap-fit ​​frame; 10. Positioning slot; 11. Lifting rod; 12. Pin post; 13. Spring; 14. Vertical guide plate; 15. Pressure rod; 16. Side groove; 17. Motor; 18. Slide cylinder frame; 19. Arc-shaped guide seat; 20. Lifting interface. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides a technical solution: an oil-immersion rust prevention device for motor stator processing, including a liquid storage base frame 1, an inner circular plate 2 fixedly connected to the top of the liquid storage base frame 1 by a bracket, an outer circular ring plate 3 fixedly connected to the outer periphery of the inner circular plate 2 by a fixing plate, an annular groove 4 provided between the inner circular plate 2 and the outer circular ring plate 3, a snap-fit ​​seat 5 provided on the top of the inner circular plate 2, and several snap-fit ​​seats 5 are provided, a vertical guide rod 6 slidably connected to the bottom of the snap-fit ​​seat 5 and slidably connected to the annular groove 4, an L-shaped mounting bracket 7 fixedly connected to the bottom end of the vertical guide rod 6, a cylinder 8 fixedly connected to the top of the inner circular plate 2 by opening, a rectangular snap-fit ​​frame 9 fixedly connected to the front end of the cylinder 8, side grooves 16 that cooperate with the rectangular snap-fit ​​frame 9 are provided on both sides of the snap-fit ​​seat 5, the side grooves 16 can indirectly allow the arc-shaped guide seat 19 to pass through, and a lifting interface 20 that cooperates with the snap-fit ​​seat 5 is provided on the front side of the top of the inner circular plate 2 and the outer circular ring plate 3.

[0023] In use, first inject rust-preventive oil into the interior of the liquid storage base frame 1, then start the cylinder 8 to descend, causing the pressure rod 15 to press the lifting rod 11 and drive the pin 12 to be pulled out from the inside of the positioning slot 10. Then, the operator places the stator inside the first L-shaped mounting bracket 7 on the right. Then, start the cylinder 8 to rise, causing the pin 12 to rise through the spring force of the spring 13 to limit the stator. Then, start the motor 17 and use the slide frame 18 to drive several vertical guide rods 6 to rotate inside the annular rotating groove 4 until the snap-fit ​​seat 5 connects with the rectangular snap-fit ​​frame 9 through the side groove 16. At this time, the snap-fit ​​seat 5 is located inside the lifting interface 20. Then, the cylinder 8 descends again, which will push the L-shaped mounting bracket 7 and the stator down into the interior of the liquid storage base frame 1 for oil immersion.

[0024] Furthermore, the bottom of the L-shaped mounting bracket 7 is provided with a positioning slot 10. A lifting rod 11 is slidably mounted on the rear of the L-shaped mounting bracket 7 via a fixing plate. The bottom end of the lifting rod 11 is fixedly connected to a pin post 12 that cooperates with the positioning slot 10 via a fixing plate. A spring 13 is sleeved on the surface of the lifting rod 11. A vertical guide plate 14 is fixedly connected to the bottom of the cylinder 8, and the bottom end of the vertical guide plate 14 penetrates the inner circular plate 2 and extends to the lower part of the inner circular plate 2. The end of the vertical guide plate 14 extending to the lower part of the inner circular plate 2 is fixedly connected to a bracket. There is a pressure rod 15 that works in conjunction with the lifting rod 11. A slide frame 18 is slidably mounted on the surface of the vertical guide rod 6. The slide frame 18 consists of a slide and an external frame, which allows the vertical guide rod 6 to be raised and lowered inside the slide frame 18. A motor 17 is fixedly connected to the bottom of the inner circular plate 2 by a bracket. The motor 17 is a servo motor. Several slide frames 18 are fixedly connected to the output shaft of the motor 17 by a coupling. An arc-shaped guide seat 19 that works in conjunction with the side groove 16 is fixedly connected to the surface of the outer circular plate 3 by a bracket.

[0025] As cylinder 8 descends to immerse the stator in oil, the pin 12 inside the L-shaped mounting bracket 7 on its right side descends. The operator continues to install the stator. After immersion, cylinder 8 drives the soaked stator to rise, and motor 17 continues to drive several L-shaped mounting brackets 7 to rotate for switching. As the snap-fit ​​seat 5 rotates, the arc-shaped guide seat 19 abuts against the side groove 16, causing the vertical guide rod 6 to drive the L-shaped mounting bracket 7 to shake up and down, draining and drying the stator inside the L-shaped mounting bracket 7 until the L-shaped mounting bracket 7 rotates back to the right side, driving the pin 12 to descend again, and then the stator is replaced.

[0026] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. An oil-immersion rust-preventive device for machining motor stators, comprising a liquid storage base frame (1), characterized in that: The top of the liquid storage bottom frame (1) is fixedly connected to an inner circular plate (2) by a bracket. The outer circumference of the inner circular plate (2) is fixedly connected to an outer circular ring plate (3) by a fixing plate. An annular groove (4) is provided between the inner circular plate (2) and the outer circular ring plate (3). A snap-fit ​​seat (5) is provided on the top of the inner circular plate (2), and there are several snap-fit ​​seats (5). The bottom of the snap-fit ​​seat (5) is fixedly connected to a vertical guide rod (6) that is slidably connected to the annular groove (4). The bottom end of the vertical guide rod (6) is fixedly connected to an L-shaped mounting bracket (7).

2. The oil-immersion rust-preventive device for motor stator machining according to claim 1, characterized in that: The top of the inner circular plate (2) is fixedly connected to a cylinder (8) through an opening. The front end of the cylinder (8) is fixedly connected to a rectangular card frame (9). Both sides of the card holder (5) are provided with side grooves (16) that cooperate with the rectangular card frame (9). The front side of the top of the inner circular plate (2) and the outer circular plate (3) are provided with lifting interfaces (20) that cooperate with the card holder (5).

3. The oil-immersion rust-preventive device for motor stator machining according to claim 2, characterized in that: The bottom of the L-shaped mounting bracket (7) is provided with a positioning slot (10). The rear of the L-shaped mounting bracket (7) is slidably mounted with a lifting rod (11) through a fixing plate. The bottom end of the lifting rod (11) is fixedly connected with a pin (12) that cooperates with the positioning slot (10) through a fixing plate. A spring (13) is sleeved on the surface of the lifting rod (11).

4. The oil-immersion rust-preventive device for motor stator machining according to claim 3, characterized in that: The bottom of the cylinder (8) is fixedly connected to a vertical guide plate (14), and the bottom end of the vertical guide plate (14) passes through the inner circular plate (2) and extends to the lower part of the inner circular plate (2). The end of the vertical guide plate (14) extending to the lower part of the inner circular plate (2) is fixedly connected to a pressure rod (15) that works in conjunction with the lifting rod (11) through a bracket.

5. The oil-immersion rust-preventive device for motor stator machining according to claim 1, characterized in that: The vertical guide rod (6) is slidably mounted with a slide cylinder frame (18), and the bottom of the inner circular plate (2) is fixedly connected to a motor (17) via a bracket. Several slide cylinder frames (18) are fixedly connected to the output shaft of the motor (17) via a coupling.

6. The oil-immersion rust-preventive device for motor stator machining according to claim 1, characterized in that: The surface of the outer ring plate (3) is fixedly connected by a bracket to an arc-shaped guide seat (19) that works in conjunction with the side groove (16).